Endress+Hauser Cerabar S PMP72 User manual

BA271P/00/EN/05.10
71111792
valid from Software version:
02.10.zz
Operating Instructions
Cerabar S PMC71, PMP71, PMP72, PMP75
Process pressure measurement

Overview documentation Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART
2Endress+Hauser
Overview documentation
Device Documentation Content Remarks
Cerabar S
4 to 20 mA HART
Technical Information TI383P
(PMC71, PMP71, PMP75)
Technical Information TI438P
(PMP72)
Technical data
– The documentation is located on the supplied
documentation CD.
– The documentation is also available via the
Internet. See: www.endress.com 
Download
Operating Instructions BA271P – Identification
– Installation
– Wiring
– Operation
– Commissioning, Description of Quick Setup menus
– Maintenance
– Trouble-shooting and spare parts
– Appendix: Illustration of menu
Operating Instructions BA274P – Examples of configuration for pressure and level
measurement
– Description of parameters
– Trouble-shooting
– Appendix: Illustration of menu
Brief Operating Instructions
KA1019P
– Installation
– Wiring
– Operation on-site
– Commissioning
– Description of Quick Setup menus
Brief Operating Instructions
KA218P
– Wiring
– Operation without on-site
display
– Description of Quick Setup menus
– Operation HistoROM®/M-DAT
Functional Safety Manual
SD190P
– Safety function with Cerabar S
– Behaviour in operation and failure
– Commissioning and iterative tests
–Settings
– Technical safety characteristic quantities
– Management Summary
– The documentation is valid for devices
showing version "E" in feature 100 "Additional
options 1" or in feature 110 "Additional
options 2".
See also Technical Information TI383P,
chapter "Ordering information".

Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational safety and process safety . . . . . . . . . . . . 4
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 CE mark, declaration of conformity . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . 10
3.1 Incoming acceptance and storage . . . . . . . . . . . . . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 10
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 19
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 22
4.3 Potential matching . . . . . . . . . . . . . . . . . . . . . . . . 26
4.4 Overvoltage protection (optional) . . . . . . . . . . . . . . 27
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 27
5 Operation . . . . . . . . . . . . . . . . . . . . . . 28
5.1 On-site display (optional) . . . . . . . . . . . . . . . . . . . . 28
5.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . 29
5.3 On-site operation –
on-site display not connected . . . . . . . . . . . . . . . . . 32
5.4 On-site operation –
on-site display connected . . . . . . . . . . . . . . . . . . . . 35
5.5 HistoROM®/M-DAT (optional) . . . . . . . . . . . . . . 37
5.6 Operation via HART handheld terminal . . . . . . . . . 41
5.7 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.8 Locking/unlocking operation . . . . . . . . . . . . . . . . . 42
5.9 Factory setting (reset) . . . . . . . . . . . . . . . . . . . . . . 43
6 Commissioning. . . . . . . . . . . . . . . . . . 45
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2 Selecting language and measuring mode . . . . . . . . 45
6.3 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 Pressure measurement . . . . . . . . . . . . . . . . . . . . . . 48
6.5 Level measurement . . . . . . . . . . . . . . . . . . . . . . . . 50
7 Maintenance. . . . . . . . . . . . . . . . . . . . 54
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 54
8 Trouble-shooting . . . . . . . . . . . . . . . . 55
8.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.2 Response of outputs to errors . . . . . . . . . . . . . . . . . 62
8.3 Confirming messages . . . . . . . . . . . . . . . . . . . . . . . 64
8.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.5 Repair of Ex-certified devices . . . . . . . . . . . . . . . . . 65
8.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.7 Returning the device . . . . . . . . . . . . . . . . . . . . . . . 67
8.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9 Technical data . . . . . . . . . . . . . . . . . . . 70
10 Appendix. . . . . . . . . . . . . . . . . . . . . . . 70
10.1 Operating menu for on-site display, FieldCare and HART
handheld terminal . . . . . . . . . . . . . . . . . . . . . . . . . 70
10.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Safety instructions Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Cerabar S is a pressure transmitter for measuring pressure and level.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that
designated.
1.2 Installation, commissioning and operation
The device has been designed to operate safely in accordance with current technical, safety and EU
standards. If installed incorrectly or used for applications for which it is not intended, however, it is
possible that application-related dangers may arise, e.g. product overflow due to incorrect
installation or calibration. For this reason, the instrument must be installed, connected, operated
and maintained according to the instructions in this manual: personnel must be authorised and
suitably qualified. The manual must have been read and understood, and the instructions followed.
Modifications and repairs to the device are permissible only when they are expressly approved in
the manual. Pay particular attention to the technical data on the nameplate.
1.3 Operational safety and process safety
Alternative monitoring measures must be taken to ensure operational safety and process safety
during configuration, testing and maintenance work on the device.
1.3.1 Hazardous areas (optional)
Devices for use in hazardous areas are fitted with an additional nameplate (see Page 6). If the
device is to be installed in an explosion hazardous area, then the specifications in the certificate as
well as all national and local regulations must be observed. The device is accompanied by separate
"Ex documentation", which is an integral part of this Operating Instructions. The installation
regulations, connection values and Safety Instructions listed in this Ex document must be observed.
The documentation number of the related Safety Instructions is also indicated on the additional
nameplate.
• Ensure that all personnel are suitably qualified.
1.3.2 Functional Safety SIL3 (optional)
If using devices for applications with safety integrity, the Functional Safety Manual (SD190P) must
be observed thoroughly.

Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART Safety instructions
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1.4 Notes on safety conventions and icons
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding icon in the margin.
Symbol Meaning
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the instrument.
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the instrument.
!Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an instrument response which is not planned.
0Device certified for use in explosion hazardous area
If the device has this symbol embossed on its nameplate, it can be installed in an explosion
hazardous area or a non-explosion hazardous area, according to the approval.
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection.
.
Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.
– Devices used in hazardous areas must possess an appropriate type of protection. Lines used in
hazardous areas must meet the necessary safety-related characteristic quantities.
%Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied.
&Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied
or supplied.
)Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of
an earth grounding system.
*Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the
equipment.
+Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice.
Safety instruction
For safety instructions refer to the manual for the appropriate instrument version.

Identification Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
!Note!
• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of 20°C (68°F) or 100°F (38 °C) for ANSI flanges.
• The pressure values permitted at higher temperatures can be found in the following standards:
– EN 1092-1: 2001 Tab. 18 1)
– ASME B 16.5a – 1998 Tab. 2-2.2 F316
– ASME B 16.5a – 1998 Tab. 2.3.8 N10276
– JIS B 2220
• The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5 2).
• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The
abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.
Aluminium and stainless steel housing (T14)
P01-PMx7xxxx-18-xx-xx-xx-001
Fig. 1: Nameplate for Cerabar S
1 Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
2 Serial number
3 Degree of protection
4 MWP (Maximum working pressure)
5 Symbol: Note: pay particular attention to the data in the "Technical Information"!
6 Minimum/maximum span
7 Nominal measuring range
8 Electronic version (output signal)
9 Supply voltage
10 Wetted materials
11 ID number of notified body with regard to Pressure Equipment Directive (optional)
12 ID number of notified body with regard to ATEX (optional)
13 GL-symbol for GL marine certificate (optional)
14 SIL-symbol for devices with SIL3/IEC 61508 Declaration of conformity (optional)
15 Layout identification of the nameplate
1) With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together under 13EO
in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
2) The equation does not apply for PMP71 and PMP75 with a 40 bar (600 psi) or a 100 bar (1500 psi) measuring cell.
Mat.
MWP
Span
Ser.-No.:
Order Code:
P
U=
Cerabar S
Made in Germany,
D-79689 Maulburg
1
23
456
7
8 9
10 11
12
14
13 15 14
26
23,5
2,5
55
R1
2,1 -0,1

Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART Identification
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Devices for use in hazardous areas are fitted with an additional nameplate.
P01-xMD7xxxx-18-xx-xx-xx-002
Fig. 2: Additional nameplate for devices for hazardous areas
1 EC type examination certificate number
2 Type of protection e.g. II 1/2 G EEx ia IIC T4/T6
3 Electrical data
4 Safety Instructions number e.g. XA235P
5 Safety Instructions index e.g. A
6 Device manufacture data
Devices suitable for oxygen applications are fitted with an additional nameplate.
P01-xxxxxxxx-18-xx-xx-xx-000
Fig. 3: Additional nameplate for devices suitable for oxygen applications
1 Maximum pressure for oxygen applications
2 Maximum temperature for oxygen applications
3 Layout identification of the nameplate
Dat.:
3
6
5
1
2
4
Pmax
Tmax
for oxygen service
Bei Sauerstoffeinsatz/
3
12

Identification Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART
8Endress+Hauser
Hygenic stainless steel housing (T17)
P01-PMx7xxxx-18-xx-xx-xx-003
Fig. 4: Nameplate for Cerabar S
1 Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
2 Serial number
3 MWP (Maximum working pressure)
4 Symbol: Note: pay particular attention to the data in the "Technical Information"!
5 Minimum/Maximum span
6 Nominal measuring range
7 Electronic version (output signal)
8 Supply voltage
9 Wetted materials
10 Degree of protection
Optional:
11 ID number of notified body with regard to Pressure Equipment Directive
12 ID number of notified body with regard to ATEX
13 3A-symbol
14 CSA-symbol
15 FM-symbol
16 SIL-symbol for devices with SIL3/IEC 61508 Declaration of conformity
17 GL-symbol for GL marine certificate
18 Ex-symbol
19 EC type examination certificate
20 Type of protection e.g. II 1/2 G EEx ia IIC T4/T6
21 Approval number for WHG overspill protection
22 Temperature operating range for devices for use in hazardous areas
23 Electrical data for devices for use in hazardous areas
24 Safety Instructions number e.g. XA283P
25 Safety Instructions index e.g. A
26 Device manufacture data
27 Maximum temperature for devices suitable for oxygen applications
28 Maximum pressure for devices suitable for oxygen applications
2.1.2 Identifying the sensor type
See parameter "Sensor Meas.Type" in Operating Instruction BA274P. The Operating Instruction
BA274P can be found on the supplied documentation CD.
15 Pmax
Tmax
Bei Sauerstoffeinsatz/for oxygen service:
Cerabar S
Made in Germany, D-79689 Maulburg
Order Code:
Ser.-No.:
MWP
Span
p
U=
Mat.
12
34
6
78
9
10
11
12 13 14
5
16
17
-
Dat.:
18
19
21
20
22
23
24 25
26
27 28

Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART Identification
Endress+Hauser 9
2.2 Scope of delivery
The scope of delivery comprises:
• Cerabar S pressure transmitter
• For devices with the "HistoROM/M-DAT" option:
CD-ROM with Endress+Hauser operating program and documentation
• Optional accessories
Documentation supplied:
• The Operating Instructions BA271P and BA274P, the Technical Information TI383P and the
Safety Instructions, Functional Safety Manual and brochures can be found on the supplied
documentation CD.
See also Page 2, "Overview documentation" chapter.
• Brief Operating Instructions KA1019P
• Leporello KA218P
• Final inspection report
• Also Safety Instructions with ATEX, IECEx and NEPSI devices
• Optional: factory calibration form, test certificates
2.3 CE mark, declaration of conformity
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with the
statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ, VITON, TEFLON
Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
HART
Registered trademark of the HART Communication Foundation, Austin, USA.
GORE-TEX®
Registered trademark of W.L. Gore & Associates, Inc., USA

Installation Cerabar S PMC71, PMP71, PMP72, PMP75 with 4...20 mA HART
10 Endress+Hauser
3 Installation
3.1 Incoming acceptance and storage
3.1.1 Incoming acceptance
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2 Storage
The device must be stored in a dry, clean area and protected against damage from impact
(EN 837-2).
Storage temperature range:
• PMC71, PMP71, PMP75:
– –40 to +90°C (–40 to +194°F)
– On-site display: –40 to +85°C (–40 to +185°F)
– Separate housing: –40 to +60°C (–40 to +140°F)
• PMP72:
– see TI438P
3.2 Installation conditions
3.2.1 Dimensions
For dimensions, please refer to the Technical Information for Cerabar S TI383P (PMC71,
PMP71, PMP75); TI438P (PMP72), "Mechanical construction" section. See Page 2, "Overview
documentation".
3.3 Installation instructions
!Note!
• Due to the orientation of the Cerabar S, there may be a shift in the measured value, i.e. when the
container is empty, the measured value does not display zero. You may correct this zero point
shift either directly on the device using the "E"-key or by remote operation. See Page 30,
Section 5.5.2 "Function of the operating elements – on-site display not connected" or Page 47,
Section 6.3 "Position adjustment".
• For PMP75, please refer to Section 3.3.2 "Installation instructions for devices with diaphragm
seals – PMP75", Page 13.
• To ensure optimal readability of the on-site display, it is possible to rotate the housing up to 380°.
See Page 19, Section 3.3.5 "Rotating the housing".
• Endress+Hauser offers a mounting bracket for installing on pipes or walls. See Page 16, Section
3.3.4 "Wall and pipe mounting".