Endress+Hauser micropilot M FMR 240 User manual

BA 227F/00/en/12.03
Nr. 52008596
Valid as of software version:
V 01.02.00 (amplifier)
V 01.02.00 (communication)
micropilot M
FMR 240
PROFIBUS PA
Level-Radar
Operating Instructions
ENDRESS+HAUSER
MICROPILOTII
ENDRESS+HAUSER
MICROPILOT II
IP 65
IP 65
Order Code:
Ser.-No.:
Order Code:
Ser.-No.:
Messbereich
Measuring range
Messbereich
Measuring range
U 16...36 V DC
4...20 mA
U 16...36 V DC
4...20 mA
max. 20 m
Madein Germany Maulburg
Madein Germany Maulburg
T >70°C :
At>85°C
T >70°C :
At >85°C

Micropilot M FMR 240 with PROFIBUS PA
2Endress + Hauser
Brief operating instructions
L00-FMR2xxxx-19-00-00-en-039
!Note!
This operating manual explains the installation and initial start-up for the level
transmitter. All functions that are required for a typical measuring task are taken into
account here. In addition, the Micropilot M provides many other functions that are not
included in this operating manual, such as optimising the measuring point and
converting the measured values.
An overview of all device functions can be found on Page 100.
The operating manual BA 221F/00/en "Description of the instrument functions for
Micropilot M" provides an extensive description of all device functions, which can be
found on the enclosed CD-ROM.
E
+
-
+
E
+
-
F
L
D
E
E
E
-
……
……
KA 159F/00/a2/05.02
52006292
52006292
……
Micropilot M - Brief operating instructions
- dome
ceiling
- horizontal
cyl.
- bypass
…
- unknown
- DC: <1.9
- DC: 1.9 …4
- DC: 4 …10
- DC: >10
- standard
- calm
surface
- add. agitator
…
input E
(see sketch)
input F
(see sketch)
only for
bypass +
stilling well
- ok
- too small
- too big
- unknown
- manual
displayed
(see sketch)
D and L are confirm
or specify
range
suggestion
000
measured value
Group
selection
00
basic setup
01
safety settings
0C
system
parameter
09
display
0E
envelope curve
04
linearisation
05
extended calibr.
06
output (HART, FF)
profibus param.(PA)
092
language
0A
diagnostics
0A0
present
error
002
tank shape
004
process
cond.
005
empty
calibr.
006
full
calibr.
007
pipe
diameter
008
dist./
meas value
051
check
distance
003
medium
cond.
052
range of
mapping
053
start
mapping
008
dist./
meas value
flange:
reference point
of measurement
- envel. curve
- incl. FAC
- incl. cust. map
- single curve
- cyclic
= 100: unlocked
100: locked≠
= 2457: unlocked
2457: locked≠
0E1
plot settings
0E2
recording
curve
0A1
previous
error
0A4
unlock
parameter
threaded connection:
reference point of
measurement
HART
PA , F F
}
}
Contrast: +or+

Micropilot M FMR 240 with PROFIBUS PA Endress + Hauser
Endress + Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and symbols . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . 9
3 Mounting . . . . . . . . . . . . . . . . . . . . . 10
3.1 Quick installation guide . . . . . . . . . . . . . . . . . 10
3.2 Incoming acceptance, transport, storage . . . 11
3.3 Installation conditions . . . . . . . . . . . . . . . . . . 12
3.4 Installation instructions . . . . . . . . . . . . . . . . . 19
3.5 Post-installation check . . . . . . . . . . . . . . . . . . 26
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . 27
4.2 Connecting the measuring unit . . . . . . . . . . . 30
4.3 Recommanded connection . . . . . . . . . . . . . . 31
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . 31
4.5 Post-connection check . . . . . . . . . . . . . . . . . 31
5 Operation . . . . . . . . . . . . . . . . . . . . . 32
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . 32
5.2 Display and operating elements . . . . . . . . . . 34
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Display and acknowledging error messages 39
5.5 PROFIBUS PA communication . . . . . . . . . . . 40
6 Commissioning . . . . . . . . . . . . . . . . 58
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . 58
6.2 Switching on the measuring device . . . . . . . . 58
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.4 Basic Setup with the VU 331 . . . . . . . . . . . . . 61
6.5 Basic Setup with the ToF Tool . . . . . . . . . . . . 73
7 Maintenance . . . . . . . . . . . . . . . . . . 78
8 Accessories . . . . . . . . . . . . . . . . . . . 79
9 Trouble-shooting. . . . . . . . . . . . . . . 81
9.1 Trouble-shooting instructions . . . . . . . . . . . . 81
9.2 System error messages . . . . . . . . . . . . . . . . . 82
9.3 Application errors . . . . . . . . . . . . . . . . . . . . . 84
9.4 Orientation of the Micropilot . . . . . . . . . . . . . . 86
9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.8 Software history . . . . . . . . . . . . . . . . . . . . . . . 95
9.9 Contact addresses of Endress+Hauser . . . . . 95
10 Technical data . . . . . . . . . . . . . . . . . 96
10.1 Additional technical data . . . . . . . . . . . . . . . . 96
11 Appendix . . . . . . . . . . . . . . . . . . . . . 100
11.1 Operating menu PA (display modul),
ToF Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
11.2 Operating matrix PA / Commuwin II . . . . . . . 102
11.3 Description of functions . . . . . . . . . . . . . . . . 103
11.4 Function and system design . . . . . . . . . . . . . 104
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Safety instructions Micropilot M FMR 240 with PROFIBUS PA
4Endress + Hauser
1Safetyinstructions
1.1 Designated use
The Micropilot M FMR 240 is a compact radar level transmitter for the continuous,
contactless measurement of liquids, pastes and sludge. The device can also be freely
mounted outside closed metal vessels because of its operating frequency of about
26 GHz and a maximum radiated pulsed energy of 1mW (average power output 1 µW).
Operation is completely harmless to humans and animals.
1.2 Installation, commissioning and operation
The Micropilot M has been designed to operate safely in accordance with current
technical, safety and EU standards. If installed incorrectly or used for applications for
which it is not intended, however, it is possible that application-related dangers may
arise, e.g. product overflow due to incorrect installation or calibration. For this reason,
the instrument must be installed, connected, operated and maintained according to the
instructions in this manual: personnel must be authorised and suitably qualified. The
manual must have been read and understood, and the instructions followed.
Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.
1.3 Operational safety
1.3.1 Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate
"Ex documentation", which is an integral part of this Operating Manual. Strict
compliance with the installation instructions and ratings as stated in this supplementary
documentation is mandatory.
•Ensure that all personnel are suitably qualified.
•Observe the specifications in the certificate as well as national and local regulations.
1.3.2 FCC approval
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause
undesired operation.
"Caution!
Changes or modifications not expressly approved by the part responsible for
compliance could void the user’s authority to operate the equipment.

Micropilot M FMR 240 with PROFIBUS PA Safety instructions
Endress + Hauser 5
1.4 Notes on safety conventions and symbols
In order to highlight safety-relevant or alternative operating procedures in the manual,
the following conventions have been used, each indicated by a corresponding symbol
in the margin.
Symbol Meaning
#Warning!
A warning highlights actions or procedures which, if not performed correctly,
will lead to personal injury, a safety hazard or destruction of the instrument
"Caution!
Caution highlights actions or procedures which, if not performed correctly,
may lead to personal injury or incorrect functioning of the instrument
!Note!
A note highlights actions or procedures which, if not performed correctly, may
indirectly affect operation or may lead to an instrument response which is not
planned
0Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in
an explosion hazardous area
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas.
– Devices located in and wiring entering areas with the designation
“explosion hazardous areas” must conform with the stated type of protection
.
Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous
areas.
– Devices located in safe areas still require a certificate if their outputs run into
explosion hazardous areas
%Direct voltage
A terminal to which or from which a direct current or voltage may be applied or
supplied
&Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage
may be applied or supplied
)Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already
grounded by means of an earth grounding system
*Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other
connection to the equipment
+Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g.
neutral star or equipotential line according to national or company practice

Identification Micropilot M FMR 240 with PROFIBUS PA
6Endress + Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the instrument nameplate:
L00-FMR2xxxx-18-00-00-en-002
Fig. 1: Information on the nameplate of the Micropilot M with PROFIBUS-PA (example)
2.1.2 Ordering structure
Ordering structure Micropilot M FMR 240
10 Certificates
A For non-hazardous areas
F For non-hazardous areas + WHG
1 ATEX II 1/2 G EEx ia IIC T6
6 ATEX II 1/2 G EEx ia IIC T6 + WHG
3 ATEX II 1/2 G EEx em [ia] IIC T6
8 ATEX II 1/2 G EEx em [ia] IIC T6 + WHG
4 ATEX II 1/2 G EEx d [ia] IIC T6
G ATEX II 3 G EEx nA II T6
S FM IS - Class I, Division 1, Group A-D
T FM XP - Class I, Division 1, Group A-D
N CSA General Purpose
U CSA IS - Class I, Division 1, Group A-D
V CSA XP - Class I, Division 1, Group A-D
K TIIS EEx ia IIC T4
L TIIS EEx d [ia] IIC T4
W AUS Ex ib IIC T6
Y Special version
20 Antenna size
240mm/1½"
350mm/2"
480mm/3"
5100mm/4"
7 mm Wave Guide antenna, inside diameter: 21 mm
8 inch Wave Guide antenna, inside diameter: 21 mm
FMR 240- Product designation (part 1)

Micropilot M FMR 240 with PROFIBUS PA Identification
Endress + Hauser 7
Ordering structure Micropilot M FMR 240 (continued)
30 Type of antenna, sealing, temperature
Type Sealing Temperature range
V Standard Viton/FKM -20° C…150° C / -4 °F…+302 °F
E Standard Viton GLT -40° C…150° C / -40 °F…+302 °F
K Standard Kalrez 0° C…150° C / 32 °F…+302 °F
40 Antenna extension
1 without antenna extension
2 100 mm / 4" antenna extension
9 Special version
50 Process connection, material
Threaded connection Standard Material
GGJ 1½" BSPT DIN 2999 (R 1½") SS316L
GNJ NPT 1½" SS316L
Flange Dia/Pressure Standard Material
CFJ DN50 PN16 EN 1092-1, B11) 316L
CGJ DN50 PN40 EN 1092-1, B11) 316L
CFM DN50 PN16 EN 1092-11) Alloy C22 >316L
CGM DN50 PN40 EN 1092-11) Alloy C22 >316L
CMJ DN80 PN16 EN 1092-1, B11) 316L
CNJ DN80 PN40 EN 1092-1, B11) 316L
CMM DN80 PN16 EN 1092-11) Alloy C22 >316L
CNM DN80 PN40 EN 1092-11) Alloy C22 >316L
CQJ DN100 PN16 EN 1092-1, B11) 316L
CRJ DN100 PN40 EN 1092-1, B11) 316L
CQM DN100 PN16 EN 1092-11) Alloy C22 >316L
CRM DN100 PN40 EN 1092-11) Alloy C22 >316L
CWJ DN150 PN16 EN 1092-1, B11) 316L
CWM DN150 PN16 EN 1092-11) Alloy C22 >316L
AEJ 2"/300 lbs ANSI B16.5 316L
AFJ 2"/300 lbs ANSI B16.5 316L
AEM 2"/300 lbs ANSI B16.5 Alloy C22 >316L
AFM 2"/300 lbs ANSI B16.5 Alloy C22 >316L
ALJ 3"/150 lbs ANSI B16.5 316L
AMJ 3"/300 lbs ANSI B16.5 316L
ALM 3"/150 lbs ANSI B16.5 Alloy C22 >316L
AMM 3"/300 lbs ANSI B16.5 Alloy C22 >316L
APJ 4"/150 lbs ANSI B16.5 316L
AQJ 4"/300 lbs ANSI B16.5 316L
APM 4"/150 lbs ANSI B16.5 Alloy C22 >316L
AQM 4"/300 lbs ANSI B16.5 Alloy C22 >316L
AWJ 6"/150 lbs ANSI B16.5 316L
AWM 6"/150 lbs ANSI B16.5 Alloy C22 >316L
KEJ 10 K 50A JIS B2210 316L
KEM 10 K 50A JIS B2210 Alloy C22 >316L
KLJ 10 K 80A JIS B2210 316L
KLM 10 K 80A JIS B2210 Alloy C22 >316L
KPJ 10 K 100A JIS B2210 316L
KPM 10 K 100A JIS B2210 Alloy C22 >316L
KWJ 10 K 150A JIS B2210 316L
KWM 10 K 150A JIS B2210 Alloy C22 >316L
Sanitary Coupling Standard Material
TLJ 3" Tri-clamp ISO 2852 316L
YY9 Special version
1) agreeable to DIN 2527
FMR 240- Product designation (part 2)

Identification Micropilot M FMR 240 with PROFIBUS PA
8Endress + Hauser
Ordering structure Micropilot M FMR 240 (continued)
60 Output and menu based operation
A 4…20 mA HART with VU 331 (4-line alphanumeric display)
B 4…20 mA HART
K 4...20 mA HART, prepared for FHX40, mounting of remote display (accessory)
C PROFIBUS PA with VU 331 (4-line alphanumeric display)
D PROFIBUS PA
L PROFIBUS PA, prepared for FHX40, mounting of remote display (accessory)
E Foundation Fieldbus with VU 331 (4-line alphanumeric display)
F Foundation Fieldbus
M Foundation Fieldbus, prepared for FHX40, mounting of remote display (acces-
sory)
Y Special version
70 Housing
A Aluminium F12-housing, coated, IP65
B 316L F23-housing, IP65/NEMA 4x
C Aluminium T12-housing with separate connection compartment, coated, IP65
D Aluminium T12-housing with separate connection compartment, coated, IP65,
overvoltage protection
Y Special version
80 Gland / Entry
2 M20x1.5 cable gland (for EEx d: cable entry)
3 G ½ cable entry
4 ½ NPT cable entry
5 PROFIBUS PA M12 plug
6 7/8" FF plug
9 Special version
90 Additional options
A Additional options not selected
B 3.1.B material, wetted parts 316L, Inspection Certificate EN 10204,
acc. specification 52005759
N NACE MR1075/3.1.B, wetted parts 316L, Inspection Certificate EN
10204,
acc. specification 52010806
S GL (German Lloyd) marine certificate
Y Special version
FMR 240- Complete product designation

Micropilot M FMR 240 with PROFIBUS PA Identification
Endress + Hauser 9
2.2 Scope of delivery
"Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage
of measuring instruments given in the chapter "Incoming acceptance, transport,
storage" on Page 11!
The scope of delivery consists of:
•Assembled instrument
•2 ToF Tool - FieldTool®Package CD-ROMs
– CD 1: ToF Tool - FieldTool®Program
Program including Device Descriptions (device drivers) and documentation for all
Endress+Hauser devices wich are operable using ToF Tool
– CD 2: ToF Tool - FieldTool®Utilities
Utility program (e.g. Adobe Acrobat Reader, MS Internet Explorer)
•Accessories (→Chap. 8)
Accompanying documentation:
•Short manual (basic setup/troubleshooting): housed in the instrument
•Operating manual (this manual)
•Approval documentation: if this is not included in the operating manual.
!Note!
The operating manual "Description of Instrument Functions" you can be found on the
enclosed CR-ROM.
2.3 Certificates and approvals
CE mark, declaration of conformity
The instrument is designed to meet state-of-the-art safety requirements, has been
tested and left the factory in a condition in which it is safe to operate. The instrument
complies with the applicable standards and regulations in accordance with EN 61010
"Protection Measures for Electrical Equipment for Measurement, Control, Regulation
and Laboratory Procedures". The instrument described in this manual thus complies
with the statutory requirements of the EG directives. Endress+Hauser confirms the
successful testing of the instrument by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ®, VITON®, TEFLON®
Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA
ToF®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,
Germany
PulseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,
Germany
PhaseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg,
Germany
PROFIBUS®
Registered trademark of the PROFIBUS Trade Organisation, Karlsruhe, Germany

Mounting Micropilot M FMR 240 with PROFIBUS PA
10 Endress + Hauser
3 Mounting
3.1 Quick installation guide
L00-FMR240xx-17-00-00-en-004
DN50
ANSI 2”
DN50
ANSI 2”
DN50
ANSI 2”
DN80…150
ANSI 3…6”
DN80…150
ANSI 3…6”
DN80…150
ANSI 3…6”
90°
90°
90°
90°
90°
90°
1
1
2
2
#
90°
90°
90°
90°
90°
90°
90°
90°
9
90° 90°
90°
F12 / F23 housing
T12 housing
mark at instrument flange
Turn housing
Observe orientation when installing!
Installation in tank (free space):
Mark on process connector facing the nearest tank wall!
Installation in stilling well:
Mark on process connector pointed towards the slots or vent holes!
Installation in bypass:
Mark on process connector 90° offset from the tank connections! Installation withWave Guide antenna:
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment
Allen key
4 mm
1½” BSPT (R 1½”)
or
1½NPT
mark at instrument flange
or threaded boss
1½” BSPT (R 1½”)
or
1½NPT
mark at instrument flange
or threaded boss
No orientation is required!