Energenics WH-80 User manual

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WWW.ENERGENICS.COM
1470 Don Street Naples, Florida 34104 Telephone: [phone]
Fax: [phone]
Customer Service: [phone]
Installation & Operation Manual
For ENERGENICS WALLHUGGER SERIES
Descriptions Page
Table of Contents 1
Description of Lint Filter Operation 2
Receiving and Installation 3
Important Installation Considerations 4
Warnings/Cautions 5
Dimensions and Erection –WH-80 & WH-140 6
Dimensions and Erection –WH-35 & WH-60 7
Piping Requirements 8
Fire Suppression Water System (optional) 9
007 Control Installation Instructions:
Omron Obsolete UL® Control Schematic & Wiring Diagram 10
IDEC Obsolete UL®PLC Control Schematic & Wiring Diagram 11
IDEC UL® PLC CONTROL
IDEC UL® PLC Control Schematic & Wiring Diagram 12
Change Blowdown & Excess Pressure Set-Point 13
Change Timed Blowdown Intervals 14
Disable Blowdown when all Dryers turn off 15
Tubing Connections (Shown with Optional Airflow Optimizer if Ordered) 16
Maintenance Requirements 17
Parts List 18-19

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DESCRIPTION OF LINT FILTER OPERATION
Your new Energenics Lint Filter operated with a UL approved control represents the
most advanced features available in the laundry industry to date. The following list
the functions and mode of operation:
Blowdown (cleaning) –The Lint Filter will monitor the system backpressure and
automatically initiate the blowdown cycle. As the screen loads with lint the lint, the
back pressure will increase and will result in an automatic blowdown (cleaning) when
the backpressure reaches a set reference (default is .5” w.c.). The lint filter wills also
blowdown every 30 minutes to insure complete screen cleaning when dryers are
turned off. The setting can be adjusted by the operator by changing program values
in the PLC. 70% of the lint will be removed from the screen even though the dryer(s)
may be operating. During the timed blowdown with dryers off, 100% of the lint will be
removed from the screen. A manual blowdown can also be done by depressing the
button on the bottom of the Lint Filter control. Note that automatic blowdown
cannot occur within 20 seconds of a prior blowdown. This is done to allow the
compressed air supply to fully recover.
Optional Excess Pressure Alarm –If for any reason the Lint Filter has not blown down
properly (i.e.: compressor turned off) the system will sense a higher backpressure
than normal. The excess light on the filter control and the siren and the strobe light
both activate. The Filter control will attempt to blowdown every 20 seconds until the
excess backpressure condition has terminated. If this condition persist a manual
inspection of the lint screen and observation of proper blowdown must be done.
Optional Fire Control System –A normally open sensor located inside of the filter at
the top of the inlet will close at 275 degrees F. The control will open the water
solenoid, illuminate the strobe as well as energize the siren. The Alarm will be active
until 30 seconds after the temperature has dropped bellow 275 degrees F. After 30
seconds the alarm will automatically reset. Inside the control box is a Fire Control
test button. Depress the button and the Fire Control will be activated for 30 seconds.
The function of the test button is to check the circuit. It does not test the sensor itself.
Using a propane torch to the sensor will test the complete system.

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RECEIVING & INSTALLATION
Before you sign the Bill of Lading:
1. Receiving- Inspect units inside and out for signs of damage
Verify all components are delivered per the Bill of Materials.
Report damage to the carrier IMMEDIATELY.
Note ALL damage on the Bill of Lading.
This is your responsibility and you must file all claims.
The filter is fully assembled and ready for installation. The control,
valves, and lint bag are in the cardboard box.
2. Installation- Follow instructions herein:
Determine the location with reference to minimum duct work from the dryer and
ease of access for inspection.
If using a lint drop pipe allow enough room for lint to travel down 4’ before the first
bend. Max bend angle is 30 degrees.
If using lint bag or container make sure adequate clearance is allowed.
Conduit or Sealtight between filter junction boxes should be ¾ inch.
Dependant on options ordered, not all outputs will have connected components.
If the Fire Control Option is NOT ordered the installer must supply a junction box to
connect the wires from the solenoid valve to the Control Box.
When mounting the filter overhead, mount the control below the filter where it can
be easily accessed.

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Important Installation Considerations
All Energenics Lint Collectors can be mounted indoors or outdoors. If it is mounted
outdoors we recommend our Side Discharge or a field installed swept radius elbow
(Gooseneck). Do not use a conical cap on the filter exhaust discharge. All solenoid
valves should be located inside the building. Also, mount the supplied air pressure
gauge at the blowdown pipe on top of the filter.
All solenoids should be mounted as close to the filter as possible, but ALWAYS inside
the building. This will allow most of the air and water (if equipped with optional Fire
Control) piping to remain pressure charged for most efficient operation.
All wiring should be a minimum of 18 gage for proper operation.
The Filter Control box should be located in a position to be easily seen and in close
proximity to personnel. In other words if the Filter Control is located outdoors, 20 feet
in the air or in another room away from the laundry personnel, this would be the
wrong location. Lint Filter controls should never be mounted outdoors.
Since the Filter uses compressed air it is important that the air receiver (if equipped)
be located as close to the filter as possible. The longer the pipe runs the more
restrictive. You will need to increase the pipe diameter if the run is very long (e.g.: 60
feet).
If the installation is a multi-dryer/multi-duct installation it may be necessary to use
backdraft dampers to prevent lint backflow into the ducts of turned off dryers. Most
dryers have them available as standard equipment or can be ordered to add on.
After everything is mounted and utilities turned on press the manual blowdown button
located on the bottom of the Filter Control. The rotor on the inside the lint filter should
spin. Make sure that the air pressure at the filter starts out at 100 and ends at about
60 at the end of the blowdown cycle. If it is too low the rotor won’t turn.
If the Filter is equipped with Fire Suppression, the test button is on the inside of the
Filter Control. It is on the inside to keep people from pushing the button as they walk
by. When the button is pushed the strobe and siren will go on along with the water
solenoid valve. The system operates until the button is no longer depressed.

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Warning and Caution
You have purchased the finest lint filter available for your facility. Please follow these
instructions to ensure a safe long life for your filter and facility.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN AN UNSAFE
OPERATING CONDITION, INCLUDING THE POSSIBILITY OF FIRE.
DO NOT OPERATE ANY DRYER CONNNECTED TO THIS FILTER
WITHOUT BEING CERTAIN THE FILTER STARTUP HAS BEEN
COMPLETED AND THE FILTER IS IN OPERATING CONDITION.
Insure it is installed in compliance with local codes.
Step 1. Install the compressed air (Fire suppression plumbing if ordered), and
piping system(s) including solenoid valves. If the filter is in position, make all
final connections.
Step 2. Mount the 007 control in a visible location on a solid vibration free
surface and connect all components.
Step 3. Provide dedicated electrical service to the transformer and test all
systems.
Step 4. Install sheet metal and ducting.
START UP AND OPERATION INSTRUCTIONS
Inspect the filter installation. Is it complete? Review the entire installation
requirements prior to startup.
1. Verify the 007 control wiring.
2. Test the blow down cycle (push manual button on control).
Watch the pressure gauge. It should start at 100psi and should not drop below
60psi during the 6-10 second cycle.

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The rotor should turn 6-12 times during blow down. The rotor propulsion is
adjustable by increasing the number of horizontal holes on the top horizontal
portion of the rotor end.
3. Review maintenance requirements and establish a regular PM schedule.

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INSTRUCTIONS TO CHANGE BLOWDOWN & EXCESS PRESSURE SET-POINT ON
LINT FILTER CONTROL WITH SETRA PRESSURE TRANSDUCER
1. Start at the “HOME SCREEN”. The Home Screen is indicated with “SYSTEM IS OK” and a display
at the bottom with a bar at the bottom indicating -2.5”-+2.5” W.C.
2. Press the “Down” arrow once to display the “Running Screen”.
3. Press and hold the “ESC” button. While holding down the “ESC” button press the “OK” button, then
release both buttons to display “Device Monitor” (#2 of 4 selections listed).
4. Press “Down” arrow to Device Manager
5. Press “OK” button.
6. To change Blowdown set-point press “Left” Arrow to “D000” (#1 of 4 selections listed).
7. Press and hold the “OK” button until arrow is displayed next to “D000”. Release “OK” button.
8. Press “OK” button to highlight the value field, then release.
9. Pressing the “Left” or “Right” buttons will highlight each digit.
10. When desired digit is “blinking” press the “Up” or “Down” button to increase or decrease the value.
11. When desired value is displayed, press the “OK” button.
12. To change Excess Pressure set-point press “Down Arrow” button until display arrow is adjacent to
“D001” (#2 of 4 selections listed).
13. Press “OK” button to highlight the value field, then release.
14. Pressing the “Left” or “Right” buttons will highlight each digit.
15. When desired digit is “blinking” press the “Up” or “Down” button to increase or decrease the value.
16. When desired value is displayed, press the “OK” button.
17. Press “ESC” button 3 times to display “Running Screen”.
18. Press “Up” arrow to display “Home Screen”.
19. Turn power off and power up to reset the control. The “HOME SCREEN” will be displayed and the
control is now ready for normal automatic operation.
SET-POINT VALUE TABLE
.50”------600
.75”------650
1.00”----700
1.25”----750
1.50”----800
1.75”----850
2.00”----900

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INSTRUCTIONS TO CHANGE TIMED BLOWDOWN INTERVALS
ON LINT FILTER CONTROL WITH SETRA PRESSURE
TRANSDUCER
1. Start at the “HOME SCREEN”. The Home Screen is indicated with
“SYSTEM IS OK” and a display at the bottom with a bar at the bottom
indicating -2.5”-+2.5” W.C.
2. Press the “Down” arrow once to display the “Running Screen”.
3. Press and hold the “ESC” button. While holding down the “ESC” button
press the “OK” button, then release both buttons to display “Device
Monitor” (#2 of 4 selections listed).
4. Press “Down” arrow to Device Manager
5. Press and release “OK” button.
6. Press “Left” Arrow to “D002” (#3 of 4 selections listed).
7. Press and hold the “OK” button until arrow appears next to “D000”.
Release “OK” button.
8. Press “Down” arrow” to place arrow cursor next to “D002”. The value on
right is in seconds of time.
9. Press “OK” button and release to highlight the value field.
10.Pressing the “Left” or “Right” buttons will highlight each digit.
11.When desired digit is “blinking” press the “Up” or “Down” button to
increase or decrease the value.
12.When desired value is displayed, press the “OK” button.
13.Press “ESC” button 3 times to display “Running Screen”.
14.Press “Up” arrow to display “Home Screen”.
15.Turn power off and power up to reset the control. The “HOME SCREEN”
will be displayed and the control is now ready for normal automatic
operation.

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INSTRUCTIONS TO DISABLE TIMED BLOWDOWN WHEN ALL
DRYERS TURN OFF FOR LINT FILTER CONTROL WITH SETRA
PRESSURE TRANSDUCER
1. Start at the “HOME SCREEN”. The Home Screen is indicated with
“SYSTEM IS OK” and a display at the bottom with a bar at the bottom
indicating -2.5”-+2.5” W.C.
2. Press the “Down” arrow once to display the “Running Screen”.
3. Press and hold the “ESC” button. While holding down the “ESC” button
press the “OK” button, then release both buttons to display “Device
Monitor” (#2 of 4 selections listed).
4. Press “Down” arrow to Device Manager
5. Press and release “OK” button.
6. Press “Left” Arrow to “M020” (#3 of 4 selections listed).
7. Press and hold the “OK” button until arrow appears next to “M000”.
Release “OK” button.
8. Press “Down” arrow” to place arrow cursor next to “M020”.
9. Press “OK” button and release to highlight the value field.
10.Pressing the “Left” or “Right” buttons will highlight each digit.
11.Press “Right” arrow button to highlight the digit “5”
12.Press “OK” button to have the digit “5” highlighted with a black box. This
black box indicator disables the “Dryer Off” blowdown. Pressing the “OK”
button again to remove the black box highlight enables the “Dryer Off”
blowdown.
13.Press “ESC” button 3 times to display “Running Screen”.
14.Press “Up” arrow to display “Home Screen”.
15.Turn power off and power up to reset the control. The “HOME SCREEN”
will be displayed and the control is now ready for normal automatic
operation.

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MAINTENANCE REQUIREMENTS
The frequency of your maintenance requirements depends upon the number of hours of
operation and upon variances in your product output. For a single-shift operation, without
special problems, the frequency recommended below should suffice. You should set your own
schedule based on your experience.
1. WEEKLY
Visually inspect the filter inside and outside, its controls and their operation. At time of
such inspection, note and correct any discrepancies from normal operation.
2. MONTHLY
Check the static pressure. Disconnect the lower pressure hose, and then use a
magnehellic gauge, manometer, or U-tube to measure and record the resistance. This
will show the pattern of operation of your system. If pressure exceeds 1 inch W.C.,
insure the rotor is correctly turning and cleaning the screen.
Watch the air pressure gauge on the filter. Record the drop in pressure during the blow
down cycle. A normal pressure is from 100psi at the start to 60psi after ten seconds.
The minimum pressure is 60psi. Any less will not reliably clean the screen. If the
pressure were to fall from 100psi to 40psi, the air supply is inadequate or obstructed.
3. QUARTERLY
On filters using fire protection control, carefully test the Fenwall fire sensor accessed
through the inspection door. First disconnect the initiator/solenoid leads from the panel
and connect a 24 VDC bulb to initiator terminals in the control unit. Heat the Fenwall fire
sensor with a heat lamp or other convenient source. When the bulb in the control unit
changes state, remove heat source and allow Fenwall fire sensor to cool. Reset control
unit. Test lamp must change state and stay changed after system is reset. Do not
reconnect initiator/solenoid leads until all Fenwall fire sensors have cooled below set
point as indicated by test lamp.
FILTER SCREEN MAINTENANCE
Chemicals present in the laundry uniforms, shop towels or other linen may eventually
clog the filter screen. When this occurs, try the following:
1. Spray with an engine degreaser like GUNK. Allow soaking per the instructions for
cleaning an auto engine. Spray clean with water.
2. Operate one dryer without a load to blow hot air through the filter to dry it.
3. Restart the dryer. Operation should be perfectly normal. It should not be necessary
to replace the screen unless it is punctured.

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MODEL WH35
PART
NUMBER DESCRIPTION
35140 Rotor And Rotor Support Assly
35001 Wall Section (One Piece)
35005 Outlet
35570 Lint Screen With Cables (210 Micron)
35580 Lint Screen Without Cables (210 Micron)
BWH35 Lint Bag (46” x 27 ½”)
10180 Flex Connector (14” Round)
6557 3/4” Air Solenoid Valve (24 VAC)
6557 3/4" Water Solenoid Valve (24 VAC)
6015 Fenwall Fire Sensor
6690 Spray Head (Water Nozzle)
90002 9002 Main Control Box
9001PC 9001 PC Board
9002PC 9002 PC Board
90001 Pressure Input Box
4211 Siren Alarm
4210 Strobe Alarm
90009 10 Conductor Wire
90003-OLD 9001 Transformer W/Box
90003 9002 Transformer W/Box
MODEL WH60
PART
NUMBER DESCRIPTION
13140 Rotor And Rotor Support Assly
13001 Top Half Of Center Section
13004 Bottom Half Of Center Section
13005 Outlet
13570 Lint Screen With Cables (210 Micron)
13580 Lint Screen Without Cables (210 Micron)
BWH60 Lint Bag (76” x 27 ½”)
10160 Flex Connector (15” Sq.)
6557 3/4” Air Solenoid Valve (24 VAC)
6558 3/4" Water Solenoid Valve (24 VAC)
6015 Fenwall Fire Sensor
6691 Spray Head (Water Nozzle)
90002 9002 Main Control Box
9001PC 9001 PC Board
9002PC 9002 PC Board
90001 Pressure Input Box
4211 Siren Alarm
4211 Strobe Alarm
90009 10 Conductor Wire
90003-OLD 9001 Transformer W/Box
90003 9002 Transformer W/Box

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MODEL WH80
PART
NUMBER DESCRIPTION
14140 Rotor And Rotor Support Assly
14001 Top Half Of Center Section
14004 Bottom Half Of Center Section
14005 Outlet
14570 Lint Screen With Cables (210 Micron)
14580 Lint Screen Without Cables (210 Micron)
BWH80 Lint Bag (76” x 27 ½”)
10160 Flex Connector (15” sq.)
6558 1” Air Solenoid Valve (24 VAC)
6559 3/4" Water Solenoid Valve (24 VAC)
6015 Fenwall Fire Sensor
6692 Spray Head (Water Nozzle)
90002 9002 Main Control Box
9001PC 9001 PC Board
9002PC 9002 PC Board
90001 Pressure Input Box
4211 Siren Alarm
4212 Strobe Alarm
90009 10 Conductor Wire
90003-OLD 9001 Transformer W/Box
90003 9002 Transformer W/Box
MODEL WH140
PART
NUMBER DESCRIPTION
17140 Rotor And Rotor Support Assly
17001 Top Half Of Center Section
17004 Bottom Half Of Center Section
17005 Outlet
17570 Lint Screen With Cables (210 Micron)
17580 Lint Screen Without Cables (210 Micron)
BWH140 Lint Bag (76” x 27 ½”)
10160 Flex Connector (15” Sq.)
6558 1” Air Solenoid Valve (24 VAC)
6560 3/4" Water Solenoid Valve (24 VAC)
6015 Fenwall Fire Sensor
6693 Spray Head (Water Nozzle)
90002 9002 Main Control Box
9001PC 9001 PC Board
9002PC 9002 PC Board
90001 Pressure Input Box
4211 Siren Alarm
4213 Strobe Alarm
90009 10 Conductor Wire
90003-OLD 9001 Transformer W/Box
90003 9002 Transformer W/Box