ENERGY KINETICS 90+RESOLUTE BOILER Installation instructions

Step 2
Open Front Cover
1. Loosen, but DO NOT REMOVE (2) lower nylock nuts on hinge bolts.
2. Remove (4) upper nuts and support cover while opening.
. Inspect burner head/end cone condition
Annual Tune Up and
Inspection 90+ Resolute™
Oil Boiler
Please refer to owner and installation manual for complete details.
Step 4
Clean Boiler
Do Not Touch, Vacuum or Remove Chamber!
Note: If there is heavy scale in last pass:
1. Check for cold returns.
2. Open by-pass valve fully.
. Set Energy Manager Option Switch 1 to “ON”.
4. Check zone valve operation.
Step 1
Initial Test (Draft Loss &
CO
2
)
Make sure air box cover is in place before testing
1. Remove 1/8” brass plug from the “over fire” test port (2) next to the burner and the flue
box (1) next to the puff switch. Check draft through the “over fire” test port (2) and at the
flue box (1). Use a 12” long piece of ¼” O.D. steel or copper tubing and insert it
approximately 8” into the boiler. Connect this tube to your test probe using a piece of
hose.
Clean boiler flue passage if the draft difference between the flue box (1) and “over fire”
test port (2) is greater than .06” w.c.
2. Check CO2 through the “over fire” test port (2). Insert the 12” long steel or copper tube
approximately 8” in through the test port.
Refer to the section ‘Burner Operation’ for acceptable combustion readings.
2
Step 5
Close
Front Cover
1. Install (4) upper nuts and washers.
2. Tighten nuts (6) uniformly.
. Check Vent Pipe.
4. Check Vent hood.
Step 3
Inspect Fl e Passage
If passage is clean, no scale, then close cover and tighten all hardware evenly.
Clean ONLY if dirty.
DO NOT remove or touch
combustion chamber for ins ection or
when cleaning boiler!
1
3
4
5 6
1
2
Step 6
Remove Drawer Assembly
1. Check Electrode Setting.
2. Check Porcelain Condition.
. Check Nozzle for coking/heat.
Replace nozzle if necessary. See installation manual

Step 10
Start B rner & Check Safety F nctions.
Check & Record: Make sure air box cover is in place before testing.
1. Draft Loss: A difference of 0.06” or less between flue box (1) and “over fire” test
port (2).
Smart Vent: Draft over fire of -0.05” to -0.25”wc after 15 minutes of continuous
burner operation.
2. Check CO2 at “over fire” test port (2)
Refer to the section ‘Burner Operation’ for acceptable combustion readings
1. Smoke Test: Must be zero smoke. A trace is not acceptable.
2. Stack Temp: 190º-290º F. (at flue box port)
. Verify DualGard 205º/215º F.
4. Test Safety High Limit operation:
i. Remove all heat and hot water calls (No input lights on left side of manager).
ii. Turn System switch off, then remove red sensor lead from the left side quick
connect.
iii. Restore power. The 100o light will flash on the manager’s temperature
display, and the burner should start momentarily.
iv. At approximately 205o F to 215o F, the high limit should shut off burner.
5. Check safety lockout: Shut off fuel supply and operate burner to verify
safety lockout.
6. Check draft inducer fan proving switch:
a. With burner running, turn off option switch 2 on the Energy Manager, which
will turn off the inducer.
b. The fan proving switch will open, removing power from the burner motor.
Safety lockout should occur after the primary control recycles operation.
c. Turn on option switch 2 on the Energy Manager, to restore operation.
7. Check proper operation of the blocked air intake detection switch:
a. Block air inlet to burner
b. Attempt to start the burner. Safety lockout should occur in
approximately 1 minute.
c. Unblock air inlet to burner.
Step 8
Check Zone Valves
Open/Close zone valves several times to see that they move freely.
Step 9
Backfl sh Plate Heat Exchanger
1. Close the valve underneath the domestic hot water
circulator.
2. Open drain valve to backflush the heat exchanger.
. If domestic water supply is “hard” (lime), consider installing
Scale Stopper (Item no. 10-0650).
4. Set temperature feeding hot water tank (above heat exchanger) by adjusting the
ball valve below the bronze circulator. Adjust the ball valve with the burner
running and a continuous flow of hot water from a fixture. You should just be able
to hold your hand on the pipe.
Step 7
Check B rner
1. Check end cone through air tube opening with drawer assembly removed.
2. Check Fan/Air Inlet for dirt or lint.
. Install drawer assembly and check ignitor.
4. Check Filter condition. Replace annually or if vacuum exceeds 7” for single
pipe systems.
5. Check flexible oil line for leaks or corrosion. Gently bend hose along its
length to check for hardening. Replace immediately if any of these
conditions are present.
Note: All burners require “Amulet” retention head protector.
1
2
Smoke
test
Safety High
Limit
205º/215º F
ANNUAL TUNE UP & INSPECTION