Engcon DC2 User manual

REVISION: 201204
DOC: 841602
ENGLISH
ASSEMBLY INSTRUCTIONS
MICROPROP DC2
TRACK CONTROL

ENGLISH 2
CONTENT
1. Safety regulations 7
1.1. General 7
1.2. Checklist Safety 7
2. Symbols 9
3. Checklist of content 10
3.1. 841304/841305 Track control 10
3.2. 841309/841310 Track control single feeder 11
3.3. 841311/841312 Track control double feeder 12
4. Assembly 13
4.1. Area F (cabin) 14
4.1.1. Overview 14
4.2. Area G (cabin) 15
4.2.1. Connecting supply voltage 15
4.2.2. Connecting X1 separate track control 16
4.2.3. Connecting X1 track control with double feeder 17
4.2.4. Connecting X1 track control with single feeder 18
4.2.5. Connecting X1 to cabin module 19
4.2.6. Connecting activation switch 841119 19
4.2.7. Connecting activation switch 841119 (X3) 20
4.2.8. Label activation track control 21
4.3. Area H (Beneath cabin floor) 22
4.3.1. Connecting track control hydraulics 22
4.3.2. Connecting track control hydraulics with single feeder 23
4.3.3. Connecting track control hydraulics with double feeder 24
5. Comissioning 25
5.1. Calibration 25
5.2. Functional check 26
6. Alarms 27
6.1. Alarm explanation 27

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6.2. Alarm overview 28
6.3. List of alarms 29
7. Technical data 32
7.1. Cabin module (CM) 32
7.1.1. Connectors 33
7.2. System overview 35

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GENERAL
The purpose of this assembly instruction is to give relevant information in order to
assembly Microprop DC2. Stated safety information is independent of machine
model and directly connected to Microprop DC2. Aside from this assembly
instruction you must read and understand the safety information of the machine
and other equipment.
Note that if a machine specific instruction exists for your machine it is superior to
this instruction.
WARNING!
Do no attempt to assemble, use or maintain the Microprop DC2 before you have
read and understood all information regarding the tiltrotator, optional equipment
and the machine. Be very attentive to the safety information.

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DECLARATION OF INCORPORATION
This declaration covers the control system Microprop DC2 track control
Microprop AB hereby declares that the control system complies with
directive: 2006/42/EC, Annex 1; clause 1 and 3 and that the technical
documentation is compiled in accordance with Annex 7 (B) of the directive.
Microprop AB undertakes to transmit, in response to a reasoned request by
the appropriate national authorities, relevant information on the machine
identified above.
The control system is incomplete and must not be put into service until the
machinery into which it is to be incorporated has been declared in conformity
with the provisions of the directive 2006/42/EG.
We declare that the control system as above complies with directive:
2004/108/EG and 2006/42/EG.
Harmonising standards Note
SS-EN ISO 13849-1:2008 Safety of machinery - Safety-related parts of control
systems - Part 1: General principles for design
SS-EN ISO 12100:2010 Safety of machinery - General principles for design -
Risk assessment and risk reduction
SS-EN 474-1:2006+A1:2009 Earth-moving machinery - Safety - Part 1: General
requirements
SS-EN 474-5:2006+A1:2009 Earth-moving machinery - Safety - Part 5:
Requirements for hydraulic excavators
SS-EN 60204-1:2006 Safety of machinery - Electrical equipment of
machines - Part 1: General requirements
SS-ISO 15998:2008 Earth-moving machinery - Machine-control systems
(MCS) using electronic components - Performance
criteria and tests for functional safety
SS-EN 13309:2010 Construction machinery - Electromagnetic
compatibility of machines with internal power supply
Responsible for compiling the technical documentation
Roberth Jonsson, product manager Microprop DC2
Bertil Hammarström, CEO
2011-12-31 Umeå
Microprop AB
Industrivägen 8
901 30 Umeå

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SYSTEM OVERVIEW – MICROPROP DC2

SAFETY REGULATIONS
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1.SAFETY REGULATIONS
1.1. GENERAL
It is of outmost importance that you have read and understood all warnings before
assembling and using the tiltrotator/rotator and supplied equipment. The warnings
focus on potential risks and how these are avoided. If uncertain – contact your
employer or supplier.
Remember – with a good judgment and great knowledge of the machine many
risks are sufficiently reduced. The user should therefore make time to learn how to
use Microprop DC2 and the other equipment in a safe way before the machine is
put into service.
1.2. CHECKLIST SAFETY
WARNING!
Broken or damaged equipment can cause injury or damage on persons,
environment or property. Ensure that service and maintenance is made according
to recommendation.
WARNING!
Never attempt to increase the equipment’s maximum capacity by modifications not
approved by the supplier.
WARNING!
Exchange damaged and/or unreadable labels and warning signs before the
machine is put into use.
WARNING!
Maintenance and reparation of the electrical system may only be made by
educated personnel.

SAFETY REGULATIONS
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WARNING!
Risk of crushing at moving parts.
WARNING!
If uncertain of knowledge, equipment or working on safety details – contact your
sypplier or engcon Sweden AB.
WARNING!
Make sure that the labels are consistent to the machine function before putting the
machine in use.
WARNING!
Assembling and calibration may only be made by an authorized work shop.
Changes in the assembly may not be made without the manufacturer’s consent.
WARNING!
Be careful when calibrating the track control as the machine might move in
unexpected ways. Make sure there is enough space to maneuver the tiltrotator
safely.
Risk for person injury

SYMBOL
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2.SYMBOLS
Track control
WARNING!
Read attached documtation for more
information.
No / incorrect measure
Yes / correct measure
Read attached documtation for more
information.
CM Cabin module

CHECKLIST OF CONTENT
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3.CHECKLIST OF CONTENT
3.1. 841304/841305 TRACK CONTROL
Pos Artikel Benämning Antal
1 841105 Cabin module Microprop DC2 1
2 841147 Cable X1 35-pol 1
3 841118 Cable track control 1
4 841128 Oil feeder valve track control incl. safety block 1
5 841135 cable IO d-sub X3 full 1
6 841119 Activation switch track control 1
7 841143 Coil 12V 1
841144 Coil 24V
8 841163 Label track control 1

CHECKLIST OF CONTENT
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3.2. 841309/841310 TRACK CONTROL SINGLE FEEDER
Pos Artikel Benämning Antal
1 841301 Electronics single feeder 1
2 841118 Cable track control 1
3 841128 Oil feeder valve track control incl. safety block 1
4 841135 Cable IO d-sub X3 full 1
5 841119 Activation switch track control 1
6 841143 Coil 12V 1
841144 Coil 24V
7 841163 Label track control 1

CHECKLIST OF CONTENT
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3.3. 841311/841312 TRACK CONTROL DOUBLE FEEDER
Pos Artikel Benämning Antal
1 841302/841303 Electronics double feeder 1
2 841118 Cable track control 1
3 841127 Oil feeder valve track control ex. safety block 1
4 841119 Activation switch track control 1
5 841163 Label track control

ASSEMBLY
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4.ASSEMBLY

ASSEMBLY
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4.1. AREA F (CABIN)
4.1.1. Overview

ASSEMBLY
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4.2. AREA G (CABIN)
4.2.1. Connecting supply voltage

ASSEMBLY
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4.2.2. Connecting X1 separate track control
Pos
3 Left backwards
4 Left forward
5 Right backwards
6 Right forward

ASSEMBLY
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4.2.3. Connecting X1 track control with double feeder
Pos
3 Left backwards
4 Left forward
5 Right backwards
6 Right forward

ASSEMBLY
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4.2.4. Connecting X1 track control with single feeder
Pos
3 Left backwards
4 Left forward
5 Right backwards
6 Right forward

ASSEMBLY
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4.2.5. Connecting X1 to cabin module
4.2.6. Connecting activation switch 841119
Pos Artikel
1 841135
2 841119

ASSEMBLY
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4.2.7. Connecting activation switch 841119 (X3)
Pos Artikel
1 841105
2 841135
3 841119