ENSIM SENSORS ECAP 101 User manual

1
OPERATING
MANUEL
LEVEL TRANSMITTER
ECAP
Model :
Model : 13-2021-009
Information in this manual is reviewed and completely reliable. Responsibility is not assumed due to any typing error.
Products in this manual are available only for information purpose and they may be changed without notice.
Important Notes:
Used Symbols :
: Caution : Note : Disposal
Please read this manual carefully before installation of the level transmitter. User is responsible for accidents and losses arising
from failure to comply with the warnings in this manual.
In the event that level transmitter is broken, take measures in order to prevent accidents and losses which can occur in its system.
There is not any fuse and circuit breaker on the instrument; they should have been added to the system by the user.
This manual should be stored in an easily accessible place for subsequent use.
The manufacturer's liability cannot exceed the purchase price of the device according to the law.
Do not make any modification on the instrument and do not try to repair it. Reparation should be made by authorized service staff.
Do not operate the system before making assembly in compliance with the assembly chart related to the instrument.
Products which do not contain label and serial number are considered to be excluded from the warranty scope.
The instrument's useful life, determined and announced by the ministry, is 10 years.
Table of Contents :
General Information...........................................................................................................................................................................2
Installation .........................................................................................................................................................................................5
Failure Detection..............................................................................................................................................................................17
Disassembly of Instrument ............................................................................................................................................................17
Service .............................................................................................................................................................................................17
Recalibration....................................................................................................................................................................................17
Repair................................................................................................................................................................................................17
Disposal ...........................................................................................................................................................................................17
Terms of Warranty ..........................................................................................................................................................................17
Terms of Return ................................................17
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Modeller :
ECAP 101/ 102 / 103 / 107
ECAP 202 / 203 / 204 / 205
ECAP 304 / 305 / 306 / 309 / 30S
ECAP 408A / 408B / 408T / 408Tp

2
1. General Information :
1.1. Material Acceptance
Check that there is no damage on the packages during the transportation immediately after the material acceptance. If packages are
damaged, open the packages immediately and check whether products are affected or not, if there is any damage, send your
complaint report to the transporter company and its photocopy to the address of our company.
1.2. Information about Areas of Use
ECAP level transmitter is a capacitive level sensor for level measurement of conductive liquid, low conductive liquid,
granulated materials with solid particles, adhesive and acid/basic liquids. When a material comes between electrode
rod and tank wall, a capacitance change occurs and when this change exceed adjustment threshold, contact output is delivered.
Full-empty calibration can be performed easily and safely. Different designs and different solution related to industrial level
measurement are offered especially for machinery manufacturers.
Ambient Conditions : Relative Humidity: 5-98 %RH Ambient Temperature: 60°C (It is not used under -20 °C)
1.3. Working Princible
Capacitance definition, assuming two parallel conductive plates are used;
d
C
R
Isolation
Metal Tank
S
C: Capacity , Farad
S: Surface Area , m2
d: Distance , m
eo.er.S
d
C=
Capacity
Distance
Impedance
Distance
However, there are scarcely any sensor type which this definition can be pratically utilized.
Above Formula can no longer bi reliable especially when residual areas increase due to large
distance (d) (which is usually the case). Thus, measuring impedance for distance measurements
give more accurate results than capacitance measurement.
e
Impedance definition Z = R + jL + ( jC )-1
e
R is defined as real component and represent ambient conductivity.

3
e
Üretimde olan tüm modellerimizde uzunluða baðlý olarak 10 KHz...250KHz aralýðýnda uyarým uygulanmaktadýr. ( = 2 x px f)
Ýletkenlik bileþeni (R) etkisinin doðrusallýk hatasýna sebebiyet vermesi elektronik devre tasarýmý ve mekanik tasarým ile engellenmiþtir.
1ppm deðerinden az ve sýfýr kabul edilebilir bir deðere düþürülmüþtür.
2.p.eo.er
In (b/a)
Impedance is calculated by this definition
C=
jLw second component is defined as inductive reactance. This component is present even if we perform capacitive
measurement. However we neglect this. Since we evaluate results based on electrostatic properties of the environment,
no error will occur. Resulting impedance definition is Z= R + (jC )-1.
e
Measurement is made by charge transfer in our capacitive sensors. Total impedance is defined as Z = V / I.
I (current) I = Q/t
Q (Coulomb)
T (sec)
Capacitive reactance we desire to measure is (jC )-1. Meaning that charge and impedance have the same phase.
To summarize, charge transferred to medium is directly proportional with capacitive reactance.
For sensors manufactured as coaxial;
a: Central electrode radius
b: Outer screen radius
L: length
e
-20 40 80 2000
16
20
100
Pproses (bar)
Tproses (°C)
-40 150
40
80
0-40 100 200150 Tproses (°C)
T ortam (°C)
Process Pressure / Temperature Chart
Environment Pressure / Temperature Chart
With Cooling Apparatus
With Cooling Apparatus
e
Excitation applied between 10KHz250KHz based on length for all our models. ( =2xpxf)
Linearity error that may be caused by conductivity component (R) effect is prevented by electronic
circuit design and mechanical design. Reduced to a level lower than 1ppm, acceptable as zero.

4
1.4. Technical Specifications and
Material Information
1.5. Label Information
Technical Specifications:
9-36 VDC
4-20 mA two wire Std.
0-20 mA - 4-20 mA, 0-10 V three wire Opt.
Accuracy
Connection Metarial
(-) 1 bar...100 bar (Depending on the model)
(-) 40 ºC / (+) 150 ºC (Depending on the model)
200 ºC with cooling apparatus
(-) 196° For Cryogenic Tank
(-) 50 °C...(+) 80 ºC For NBR
FKM (-) 30 ºC...(+) 200 ºC
400 ºC with ceramic isolation
(-)20 ºC / (+) 60 oC
PFA Std. Opt. PEEK, PTFE , Rubber, FKM
PBT Std., Ops. Aluminium, St.St.
Opt.316 St.St.
Linearity
Measurable Metarial
% 0,5
Capacity Range
Min. Di-Electric Constant
Max.Tensile Force
1pF...3nF
er
1,6
304 St.St.
With LED-Power and Contact LED
Max. 50m W
Max. 40 Nm
295 g. for ECAP 101 250 mm
Conductive liquids
Low conductive liquids
Solids particulate materials
Adhesive and acid/basic liquids
Supply
Signal Output
Isolation Material
Housing Material
Working Pressure
Working Temperature
Display
Ambient Temperature
Power Consumption
Protection Class(EN60529)
Test
Weight
Electrical Connection
EMC, Low voltage
PBT
-IP 66 , Aluminium , St.St. IP 65
Terminal
Max. 500 W
Isolation
± % 0,5 , ± % 0,8 , ± % 1
QC
Quality
Label
Box Label
LEVEL TRANSMITTER
Type
Output
Supply
S.N.
:
:
:
:
ECAP101-9400-1-006-19-01-67-02-00/0
4-20mA
24 VDC ± %10
IE20030200-0001
Model
Serial
Number
www.ensim.com.tr
MADE IN TURKIYE
Manufacturer
Website
Approval SignManufacturer Brand Product Name
Warning
Symbols
Warning
Symbols
Product Label
Manufacturer
Brand
Product Name
LEVEL SWITCH
Type
S.N.
Quantity
:
:
:
ECAP101-9400-1-006-19-01-67-02-00/0
IE20030200-0001
1 pc.
www.ensim.com.tr
MADE IN TURKIYE
Model
Manufacturer
Website
Warning
Symbols
Warning
Symbols
Approval
Sign
Serial
Number

5
2.1. General Notes
Installation of the instrument should be made only by authorized personnel.
Do not apply force to the instrument during the installation!
Do not use the level indicator with a greater pressure than recommended pressure.
Do not forget that instrument is precise, carry it carefully and prevent to be damaged.
It should be guaranteed that there are not any magnetic particles.
2.2. General Installation Stages
*Remove level transmitter from the box carefully
*Check whether gasket is appropriate for fluid or not. If is not appropriate, contact with the producer.
*Then, apply below mentioned explanations according to structure of the design.
2.3. Special Notes
*Please ensure that there is no mechanical stress on the shaft following installation.
Such case will cause slipping in thecharacteristic curve.
*Level transmitter should be placed in completely vertical position on the line.
*If instrument is mounted outside and if there is any danger of lightning or excessive pressure,
take preventive measures by taking necessary measures.
*In the operating conditions, level transmitter may be hot according to situation of fluid,
in this case, do not touch the indicator, otherwise your skin is damaged.
2.4. Installation For Mechanical Connections
*Use appropriate O-Ring or gasket for tightness.
*Ensure that its surface is clean and smooth.
*Assemble the instrument manually.
*Connect the contacts as shown in the figure.
(G1/8" ve G 1/4" for max. 10 Nm , G1/2" or max. 15 Nm , G1"or max. 20 Nm, G2or max. 30Nm)
1.6. Hedef Grubu
Bu kullaným kýlavuzu kalifiye teknik personel için hazýrlanmýþtýr.
1.7. Güvenlik Notlarý
Aþaðýdaki notlar operatör ve çevresinde oluþabilecek tehlikelerden kaçýnmak için
dikkate alýnmalýdýr.
Bu cihazýn kurulumu, kullanýmý ve bakýmý yalnýzca kullaným kýlavuzunu okumuþ ve iþ güvenliði konusunda bilgili kiþilerce yapýlmalýdýr!
Ýþ güvenliði, kaza önleme yönetmelikleri ve ulusal kurulum standartlarýna uyulmalýdýr.
Ürün yalnýzca belirtilen spesifikasyonlar dahilinde kullanýlmalýdýr!
Cihazý yalnýzca basýnç olmadýðýnda monte edebilirsiniz!
1.8. Package contents :
Please check whether you have taken delivery of below listed content completely or not and check its conformity with criterions
in your order:
*Capacitive Level Transmitter
*This operating manual
2. Installation:

6
2.5. Electrical Installation
Make the electrical connection of the instrument according to details on its label, table and cable figures in this manual
4-20 mA T wo Wire + 2 PNP NO
S Z
CAL
B010 Aluminium Housing
(For Double Cell)
4-20 mA Two Wire 4-20 mA Three Wire
Supply
Output
mA
Load
Output
0-10 V Three Wire0-20 mA Three Wire
Supply Output Supply Output
% 100 % 100
% 0 % 0
L
Measure Range
Can be Setting
Zero Point
Can be Setting
*Can be mounted upside down
Measuring Range is adjustable
Zero Point
is adjustable
* Measuring range and zero point can be set 1/10 during probe.

7
Measurement field (span) adjustment: 20 mA is adjusted
at factory exit, assuming tank is filled up to length of electrode.
If adjustment is needed again, 20 mA output adjustment can be
performed by S calibration after filling the tank up to a desired
level.
Z (Starting Range-Zero) : Measurement starting point - 4 mA S (Measuring Range-Span): Measuring peak point - 20 mA
Identification of Calibration Buttons :
Only the switch 1 is active at first. When SW1 brought into ON position, red led light starts winking with 1 second interval.
Zero level adjust SW1 is on position): Z button must be kept presoed until the green led is flashed.
Span level adjust (SW1 is on position): S button must be kept presoed until the green led is flashed.
After calibration, when SW1 brought into off position, it saves settings to memory and turn back into normal working condition.
1
2 3 4
NONO
S Span Level
Z Zero Level
Switch Settings of Output Signal :
When setting output signal, only the 3rd and 4th switches are active and configuration is defined only if the circuit energized.
Power Supply : 9-36 VDC Max. Load Resistance : (RL) = (Vsup  3) / 0.02 [ ]
1
2 3 4
NONO
1
2 3 4
NONO
1
2 3 4
NONO
1
2 3 4
NONO
1
2 3 4
NONO
or
4-20 mA Two Wire 4-20 mA Three Wire 0-10 V Three Wire0-20 mA Three Wire
Zero adjustment (zero): 4 mA adjustment is performed at factory exit,
assuming tank is completely empty. If adjustment is needed again,
4 mA output adjustment can be performed by Z calibration after the
tank is filled until initial level.
Changes are not effective during normal operation.
Calibration :
1
2 3 4
NONO
Shifting Span Point :
1
2 3 4
NONO
1
2 3 4
NONO
1
2 3 4
NONO
1
2 3 4
NONO
1
2 3 4
NONO
Make SW3 ON while SW2 ON.
If SW3 brought into ON position, while SW2 is in
ON position.
The span point that's set before, shifts upper.
When it came to the desired value,
the switch should be taken to the off position.
Make SW4 ON while SW2 ON.
If SW4 brought into ON position, while SW2
is in ON position.
The span point that's set before, shifts down,
towards. When it came to the desired value,
the switch should be taken to the off position.
Shifting Zero Point :
Make SW3 ON while SW2+SW1 ON.
If SW3 brought into ON position, while SW2+SW1
are in ON position.
The span point that's set before, shifts upper.
When it came to the desired value,
the switch should be taken to the off position.
Make SW4 ON while SW2+SW1 ON.
If SW4 brought into ON position, while SW2+SW1
are in ON position.
The zero point that's set before, shifts down.
When it came to the desired value,
the switch should be taken to the off position.
Make SW2 ON before SW1 ON.
It becomes active when SW2 brought into
ON position and then SW1 brought into
ON position.
Make SW2 ON
It becomes active when SW2 brought into
ON position.

8
Application Examples :
ECAP 101.../S
%100
%0
L
Hooter
RS 485
4...20 mA / 0...10 V / 1 - 5 V /..
R1 / R2 / R3 / R4
Electronic Unit with Cable:
Electronic unit and sensor component can
be separated by a cable that protected against
exterior conditions for easy calibration on
site. Thanks to the properties of cable, easy assembly
for user is possible without affecting capacitive measurement.
Solids
Particulate
Material
Adhesive and
Acid / Basic Liquid
Conductive
Liquid
Low
Conductive
Liquid
Protection Case:
Material : 304 Stainless Steel
Welded manufacturing
Opens - Closes Hinged
To Protect Against external conditions.
ECAP 101.../S
2.6. Application Examples

9
Housing :
96
77
B10p
Plastic
96
77
B10x
Aluminium
96
77
B11p
Plastic Paslanmaz Çelik
B101x
108
79
Aluminium (Double Cell)
B010
116
91
B20x
Aluminium
B20p
Plastic
114
102
Aluminium
B22x
B10p
B11p
B20p
B10x
B20x
B22x
B010
B101x
IP 65
IP 65
IP 65
IP 65
IP 66
IP 66
IP 68
IP 65
(-) 40...(+) 150
(-) 40...(+) 120
(-) 40...(+) 150
(-) 40...(+) 150
(-) 40...(+) 200
(-) 40...(+) 150
(-) 40...(+) 100
(-) 40...(+) 150
96 x 77
96 x 77
132 x 104
96 x 77
132 x 104
114x102
91 x 116
108 x 79
5030
5310
5046
5109
5150
5308
5081
5265
Plastic (PBT)
Plastic (PVDF)
Plastic (PBT)
Aluminium
Aluminium
Aluminium
Aluminium
(Double Cell)
Stainless Steel
MATERIAL PROTECTION
CLASS
TEMPERATURE
(°C)
TYPE SIZE
a x b x c (mm)
ORDER
CODE
Insulated Probe
Cap
Electronic Unit
Housing
Coaxial Probe
Cable Output
Connection

10
CONDUCTIVE LIQUIDS
Sample
Models:
27 Hex
PFA
L
1/2BSP
Fully Insulated
Conductive Tank
ECAP 101
Max. 4 m.
ECAP 102
Fully Insulated Coaxial Probe
Insulated Tank
Max. 4 m.
70 Hex
L
PFA
St.St.
2BSP
Plastic Plastic
(-) 1 bar...(+) 100 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 100 bar
(-) 40 °C...(+) 150 °C
PFA
3/4BSP
32 Hex
L
Max. 1 m.
Fully Insulated Coaxial Probe
Insulated Tank
ECAP 103
200
St.St.
Ø40
St.St.
1 1/2BSP
60 Hex
PFA
Fully Insulated Rope
Conductive Tank
Max. 16 m.
ECAP 107
L
200
St.St.
St.St.
2BSP
70 Hex
Max. 32 m.
ECAP 107
Ø40
PFA
L
St.St.
80 80
Fully Insulated Rope
Conductive Tank
Plastic Plastic Plastic
(-) 1 bar...(+) 100 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C
2.7. Mechanical Dimensions

11
LOW CONDUCTIVE LIQUIDS
Sample
Models:
41 Hex
L
Ø12
PTFE
ECAP 205
Partly Insulated Probe
Conductive Tank
Max. 6 m.
St.St.
ECAP 204
Partly Insulated Rope
Conductive Tank
Max. 32 m.
2BSP
70 Hex
200
Ø40
St.St.
St.St.
St.St.
L
Max 16 m.
St.St.
1 1/2BSP
200
Ø40
St.St.
ECAP 204
Partly Insulated Rope
Conductive Tank
St.St.
L
60 Hex
1BSP
Plastic Plastic Plastic
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C
ECAP 202
Partly Insulated Coaxial Probe
Conductive / Insulating Tank
Max. 4 m.
70 Hex
L
2BSP
St.St.
32 Hex
L
3/4BSP
ECAP 203
Partly Insulated Coaxial Probe
Conductive / Insulating Tank
Max. 1 m.
St.St.
PlasticPlastic
ECAP 20S
60 AA
1 1/2 BSP
Aluminium
L320
Ø38
St.St.
Partly Insulated Coaxial Probe
Conductive / Insulating Tank
Max. 4 m.
(-) 1 bar...(+) 100 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 100 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 25 bar
(-) 40 °C...(+) 400 °C

12
SOLIDS PARTICULATE MATERIALS
Sample
Models:
Max. 4 m.
ECAP 30S
Ceramic Partly
Insulated Probe
Conductive Tank
Max. 1 m.
51 Hex
215
180
L
Ø12
Ceramic
High Temperature
Version
L
St.St.
PTFE
1 1/2 BSP
60 Hex
St.St.
Aluminium
ECAP 306
PTFE Insulated Probe
Conductive Tank
180
165
60 Hex
1 1/2 BSP
Aluminium
(-) 1 bar...(+) 25 bar
(-) 40 °C...(+) 200 °C
(-) 1 bar...(+) 25 bar
(-) 40 °C...(+) 400 °C
ECAP 305
Partly Insulated Probe
Conductive Tank
Max. 16 m.
St.St.
1 1/2BSP
200
Ø40
St.St.
ECAP 304
Partly Insulated Rope
Conductive Tank
St.St.
L
60 Hex
Max. 6 m.
Ø12
41 Hex
1BSP
PTFE
St.St.
L
Plastic Plastic
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C

13
ADHESIVE AND ACID / BASIC LIQUIDS
Sample
Models:
ECAP 408B
Double Partly Insulated Probe
Conductive / Insulating Tank
L
PTFE
ECAP 408B
Double Partly Insulated Probe
Conductive / Insulating Tank
Max. 6 m.
L
DELRIN
Plastic
Max. 6 m.
ECAP 408A
Double Probe (Single Fully Insulated)
Conductive / Insulating Tank
L
70 Hex
2BSP
Aluminum
PFA
St.St.
Max. 4 m.
70 Hex 70 Hex
2BSP
St.St. St.St.
St.St. St.St.
Aluminum
(-) 1 bar...(+) 100 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 60 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 25 bar
(-) 20 °C...(+) 80 °C
Max. 1 m.
ECAP 408Tp
Double Fully Insulated
PVC Coaxial Probe
Conductive / Insulating Tank
Max. 1 m.
ECAP 408T
Double Fully Insulated Probe
Conductive / Insulating Tank
PFA
PFA
2BSP
Plastic
PTFE
70 Hex
L
L
PVC
70 Hex
Plastic
PVC Coaxial
2BSP
(-) 1 bar...(+) 25 bar
(-) 40 °C...(+) 150 °C
(-) 1 bar...(+) 6 bar
(-) 0 °C...(+) 60 °C

14
Flanged
b
D1
D
PN 16 D (mm)
DN 25
DN 32
DN 50
DN 80
DN 100
165
140
165
200
220
85
100
125
160
180
D1 (mm) b (mm)
16
16
18
20
20
(ISO1092-1)Order
Code
0502
0503
0505
0507
0508
Thread
Dimension
B
Hex
[mm]
Thread
b (mm)
1/8 BSP
1/4 BSP
3/8 BSP
1/2 BSP
3/4 BSP
1 BSP
1 1/4 BSP
1 1/2 BSP
2 BSP
17
17
24
27
32
41
51
60
70
12
12
20
14
14
23
23
23
23
(ISO228-1)
0001
0002
0003
0004
0005
0006
0008
0009
0012
Order
Code
PN 40 D (mm)
DN 25
DN 32
DN 50
DN 80
DN 100
115
140
165
200
235
85
100
125
160
190
(ISO1092-1)
D1 (mm) b (mm)
18
20
20
20
24
Order
Code 150 LBS D (mm)
DN 50
DN 65
DN 80
DN 100
152,4
177,8
190,5
228,6
121
139,7
152,4
157,2
(ANSI B16.5)
D1 (mm) b (mm)
19
22,2
23,8
23,8
Order
Code
Clamp
b
D
Dairy d
d1
D
A
Measurement
b
(mm)
DN 32
DN 50
DN 65
50,5
64
91
15
17
17
(ISO2852)
D (mm)
Order
Code
D (mm)
DN 40
DN 50
DN 100
56
68
121
48
61
114
d1 (mm) A (mm)
13
14
20
Measurement
DN 40
DN 50
DN 100
Measurement
Order
Code
Hex
BSP
b
0702
0703
0705
0707
0708
1005
1006
1007
1008
1501
1502
1503
1600
1601
1602
2.8. Mechanical Connection

15
2.9. Order Type
Order Form : Please consider sample models when coding.
Conductive Liquids.....................................................1
Non-Conductive Liquids .........................................2 Solids Particulate Materials..................................................3 Adhesive and Acid / Basic Materials................................4
150 °C (Standard)......................................................0
200 °C with Cooling Apparatus ................................1 (-) 196 °C For Cyrogenic Tank ..........................................2 230 °C with Peek Insulated .................................................3
400 °C with Seramic Insulated ............................................4
CONNECTION
CERTIFICATE
None............................................................................0
ECAP
PROBE TYPE (MAX. LENGHT)
OPTIONAL
None................................................................/ 0
With By - Pass Tube............................................... / T
Shetter (For the outside of the tank) 304 St. St..../ K6
Seperable Electronic Unit................................................../ S
Double Cell Digital Display......................................./ EDS02
Wall Apparatus................................................................../ W
Special...................................................................................x
13
3 - 180 ohm .......................................................................23
10-180 ohm .......................................................................24
240-33 ohm .......................................................................25
4-20 mA two wire+relay ....................................................26
Special...................................................................................x
8
7
Single Probe - Insulated (Max. 4 m.) ....................... 1
Single Probe - Coaxial (Max. 4 m.) Ø 38 ................ 2
Single Probe - Thin Coaxial (Max. 1 m.), Ø 21 ....... 3
Rope - Non-Insolated (Max. 32 m.) ......................... 4
Single Probe - Non-Insolated (Max. 6 m.) .............. 5
Single Probe - High Temperature (Max. 4 m.) .........6
Rope - Insulated (0 ... 32 m.).................................... 7
Double Probe - Single Insulated (Max. 4 m.) ............................. 8A
Double Probe - Non-Isolated (Max. 6 m.) .................................. 8B
Double Probe - Double Insulated (Max. 4 m.) ........................... 8T
Double Probe - Double Insulated, PVC Coaxial (Max. 4 m.) .. 8Tp
Double Probe Thin - Double Insulated (Max. 1 m.) ................. 8Tm
Ceramic Insulated Probe (Max. 4 m.) ...........................................S
Special............................................................................................ x
INSULATION MATERIAL
10
PBT.........................................................................065
PTFE......................................................................066
PFA.........................................................................067
PEEK......................................................................068
Polyamide.........................................................................069
Seramic.............................................................................070
Rubber...............................................................................081
FKM...................................................................................084
Steel Shielded Cable (Max. 350 °C).............................48
Special...................................................................................x
CONNECTION MATERIAL
11
304 Stainless Steel ...............................................001
316 Stainless Steel ...............................................002
Brass.......................................................................041
PVC.........................................................................061
Polypropylene........................................................062
Delrin.................................................................................063
PVDF.................................................................................064
PBT...................................................................................065
PTFE.................................................................................066
Special...................................................................................x
ELECTRICAL CONNECTION
With Terminal............................................................00
12
Special...................................................................................x
PROBE DIAMETER (Ø)
ECAP 101 - Ø 10 - 300 mm - 0 - 006 - 21 - 050 - 066 - 002 - 00 / 0
For conductive liquids, L= 300 mm, 1 BSP , 0-10 V, Aluminium housign , Ø 10 Probe
SAMPLE
HOUSING
9
Aluminium Housing, B20x ...........................................603
Aluminium Housing , B22x ..........................................750
Aluminium, Double Cap B010x....................................851
Stainless Steel Housing , B101x....................................800
Special...................................................................................x
Plastic Housing , B10p .........................................050
Plastic Housing , B11p ......................................053
Plastic Housing , B20p ........................................103
Aluminium Housing , B10x .................................503
PROCESS TEMPERATURE
6
STEM LENGHT
................................................................................mm
5
(EN10204-3-1)Material Certification..................................1
OUTPUT
4-20 mA two wire ................................................19
4-20 mA three wire .............................................20
0-10 V three wire ................................................21
0-20 mA three wire .............................................22
Thread (ISO 228-1) Clamp (ISO 2852) ISO Flange(1092-1) ASA Flanged (B16.5)
1/2 BSP..............0004
3/4 BSP ...............0005
1 BSP....................0006
1 1/2 BSP..............0010
2 BSP...................0012
1/2 NPT............0203
3/4 NPT............0204
DN 32 - PN 16...1501
DN 50 - PN 16...1502
DN 65 - PN 16...1503
DN 25 - PN 16...0502
DN 32 - PN 16...0503
DN 50 - PN 16...0505
DN 80 - PN 16...0507
DN 100 - PN 16...0508
DN 50 - 150lb ... 1005
DN 65 - 150lb ... 1006
DN 80 - 150lb ... 1007
DN 100 - 150lb ... 1008
ISO Flange (1092-1)
DN 25 - PN 40...0702
DN 32 - PN 40...0703
DN 50 - PN 40...0705
DN 80 - PN 40...0707
DN 100 - PN 40...0708
Ø 10 mm (Std.).........................................................10 Ø 8 mm ..............................................................................08
Ø 12 mm.............................................................................12

16
2.10. WARNING !!!
Please pay attention to following matters in order to operate your flow switch properly.
Mount from above and
center of the tank
Keep distance with
loading junction
Distance between tanks
surface and the probe
should be greater than 100mm
By-pass tube diameter
should be 80mm at least
Transmitters neck connector
should not be around the measuring
tube to avoid any stacking of bulk material.
Please keep away from magnetic materials
like iron board ; otherwise the
characteristics might be affected
Please do not dip cables
potting into liquids,otherwise
instulation problem may cause.
Do not fasten switch reversely ,
otherwise its characteristics
might be changed.
Vibration might be
caused instability.
In case vapour splash cable
potting points,insulation
problem may cause.
Do not remove the plastic parts
of the bottom of the switch body ,
do not loosen.
Do not remove the float from
connection part. Because its pin
might be damaged.
Please do not drop ,
otherwise the characteristics
might be changed.

17
Your device must be repair only at an outhorized serviced.
3. Failure Delection
If you find an error, try to eliminate it by using this table or send the instrument to our service address for repair.
The instrument should be repaired only by authorized service! Serial number shall be indicated to the authorized service center.
4. Disassembly of Instrument
Instrument should be disassembled while feeding and pressure is not available!
5. Service
6. Re-Calibration
During long period usage of capacitive level switch, there might be deviations on measurements. In those cases, recalibration is recomended. Re-calibration could be
made by your technical staff or you could send to manufacturer company. According to IEC 60017, ex proof devices must be go through detailed inspection every
3 year from purchase date.Respobsibility of inspections are belong to the user ( IEC: International Electrotechnical Commission)
7. Repair  Manufacturer Address
If irreparable breakdowns occur, the instrument should be sent to us for repair purpose. Before this, the instrument should be cleaned carefully and packaged
so as not to be broken. Furthermore, you should also add a detailed explanation which describes the breakdown while instrument is sent. If your instrument
contacts with harmful substances, decontamination report should be also sent additionally. In the event that instrument does not have any decontamination
report or our service department has doubts about instrument, repair process will not start until an acceptable report is sent.
8. Disposal
The instrument should be disposed according to 2002/96/EC and 2003/108/EC European Directives (waste electrical and electronic instruments).
Waste electrical and electronic equipment should not be mixed with domestic wastes!
If the instrument has contacted with harmful substances, special attention should be paid for its disposal!
9. Terms of Warranty
The instrument has warranty legally for 24 months after delivery date. Warranty demands are not accepted in case of inappropriate operation, damage on the
instrument or any modification on the instrument.
10. Terms of Return
In the return of materials, user should send an open list related to damage or problem, malfunction of the material to be returned or its operation in the different
modification, with the instrument. If it is required to return the material, used in the dangerous, corrosive or toxic fluid, in this case, used part should be cleaned
very carefully. Security of personnel should be ensured. All products to be returned should be sent to our company address, which
we have stated.
The instrument does not require maintenance. If it is desired, residue accumulated inside should be blown according to kind of fluid and instrument can be cleaned
with soft cleaning solutions. Measures should be taken during the disassembly.
If the instrument contacts with hazardous substances, necessary measures should be taken for decontamination!
Service -Manufacturer Company Name and Address:
LONCA MAK. SAN. TÝC. A.Þ. Ferhatpaþa Mah. Gazipaþa Cad. No: 104A Ataþehir - ÝSTANBUL - TÜRKÝYE
Tel:[phone] Faks:[phone] E-Mail: [email protected] Web: www.ensim.com.tr
Non-Calibration * The applied process may not be suitable for the probe.
* Grounding connection either poor or disconnected.
* There might be low power supply.
* Grounding might be done correctly.
* PTFE coat around the probe might be damaged.
* Variety of applied process
* PTFE coat around the probe might be damaged.
* Grounding might be done correctly.
Increase of the output current
* Appropriate probe material and product selections
should be made
* Checking the grounding connections
* The supply voltage must be checked.
* Please check grounding wire
* Protection of the exterior cover of probes.
* Appropriate probe material and product selections
should be made.
* Protection of the exterior cover of probes.
* Please check grounding wire
Power Led does not work.
* Supply voltage may not be work.
*Power led might be faulty.
* Electronic card might be faulty due to supply.
* The supply voltage must be checked.
* Please apply to service.
* Please apply to service.
Breakdown Probable cause Failure detection\correction