Entrematic Ditec TOP603H User manual

Ditec TOP603H / TOP903H
Automation for sectional
doors (translation of the original instructions)
www.ditecentrematic.com
IP2179EN
Technical Manual

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IP2179EN - 2015-11-24
Contents
Subject Page
1. General safety precautions
TOP603H - TOP903H
54
General safety precautions for the user 55
Machinery Directive 56
2. Declaration of Incorporation 57
3. Technical specifications 58
3.1 Operating instructions 58
3.2 Possible applications with general sectional doors 59
3.3 Possible applications with ENTREMATIC sectional doors 60
4. Dimensions 61
5. Standard installation 62
6. Main components 63
7. Assembly guide 64
8. Tensioning the belt 65
9. Assembling the automation 66
10. Mechanical installation 67
11. Assembling and fastening the arm 68
12. Installing the adapter for TOPSB tilting doors 70
13. Electrical connections TOP603H
TOP603H
71
13.1 Wiring the accessories 72
13.2 Commands TOP603H 74
13.3 Outputs and accessories 74
14. Commands and indications 75
14.1 Deleting the memorised stroke values 75
14.2 Restoring the factory settings 75
15. Self-learning of the stroke TOP603H 76
16. Memorising / Deleting remote controls 77
17. Adjusting the parameters 77
18. Parameters 78
19. Electrical connections TOP903H
TOP903H
81
19.1 Wiring the accessories 82
19.2 Commands TOP903H 84
19.3 Outputs and accessories 84
20. Commands and indications 85
20.1 Deleting the memorised stroke values 85
20.2 Restoring the factory settings 85

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Key
i
This symbol indicates instructions or notes regarding safety, to which special atten-
tion must be paid.
This symbol indicates useful information for the correct functioning of the product.
21. Self-learning of the stroke TOP903H
TOP903H
86
22. Memorising / Deleting remote controls 87
23. Adjusting the parameters 88
24. Parameters 89
25. Troubleshooting
TOP603H
TOP903H
93
25.1 Alarms 94
26. Maintenance 95
Replacing the fuse 95
Replacing the courtesy light 95
Replacing the remote control battery 96

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1. General safety precautions
This installation manual is intended for qualified personnel only.
Installation, electrical connections and adjustments must be performed by qualified person-
nel, in accordance with Good Working Methods and in compliance with the current regulations.
Read the instructions carefully before installing the product.
Incorrect installation could be dangerous.
The packaging materials (plastic, polystyrene, etc.) should not be discarded in the environ-
ment or left within reach of children, as they are a potential source of danger.
Before installing the product, make sure it is in perfect condition.
Do not install the product in explosive areas and atmospheres: the presence of inflammable
gas or fumes represents a serious safety hazard.
Before installing the motorisation device, make all the necessary structural modifications to
create safety clearance and to guard or isolate all the crushing, shearing, trapping and general
hazardous areas.
Make sure the existing structure is up to standard in terms of strength and stability. The mo-
torisation device manufacturer is not responsible for failure to observe Good Working Methods
when building the frames to be motorised, or for any deformations during use.
The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking
into account the applicable laws and directives, Good Working Methods, installation premises,
system operating logic and the forces developed by the motorised door or gate.
The safety devices must protect against crushing, cutting, trapping and general danger areas
of the motorised door or gate.
Display the signs required by law to identify hazardous areas.
Each installation must bear a visible indication of the data identifying the motorised door
or gate.
When necessary, connect the motorised door or gate to an effective earthing system that com-
plies with the current safety standards.
During installation, maintenance and repair operations, cut off the power supply before opening
the cover to access the electrical parts.
The automation protection casing must be removed by qualified personnel only.
The electronic parts must be handled using earthed antistatic conductive arms. The
manufacturer of the motorisation declines all responsibility if component parts not com-
patible with safe and correct operation are fitted.
Only use original spare parts when repairing or replacing products.
The installer must supply all information concerning the automatic, manual and emergency op-
eration of the motorised door or gate, and must provide the user with the operating instructions.
Failure to respect the information given in this manual
may cause personal injury or damage to the device.
Keep these instructions for future reference

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These precautions are an integral and essential part of the product
and must be supplied to the user.
Read them carefully since they contain important information on safe
installation, use and maintenance.
These instructions must be kept and forwarded to all possible future
users of the system.
This product must only be used for the specific purpose for which it
was designed.
Any other use is to be considered improper and therefore dangerous.
The manufacturer cannot be held responsible for any damage caused
by improper, incorrect or unreasonable use.
Avoid operating in the proximity of the hinges or moving mechanical
parts. Do not enter within the operating range of the motorised door
or gate while it is moving.
Do not obstruct the motion of the motorised door or gate, as this may
cause a dangerous situation.
The motorised door or gate may be used by children over the age of 8
and by people with reduced physical, sensorial or mental abilities, or
lack of experience or knowledge, as long as they are properly super vised
or have been instructed in the safe use of the device and the relative
hazards.
Children must be supervised to make sure they do not play with the
device, nor play/remain in the sphere of action of the motorised door
or gate.
Keep remote controls and/or any other command devices out of the
reach of children, to avoid any accidental activation of the motorised
door or gate.
The self-adhesive label (supplied) highlighting the risk of children get-
ting trapped must be attached in a clearly visible place.
In the event of a product fault or malfunction, turn off the power supply
switch. Do not attempt to repair or intervene directly, and contact only
qualified personnel.
Failure to comply with the above may cause a dangerous situation.
Any repairs or technical interventions must be carried out by qualified
personnel.
Cleaning and maintenance work must not be carried out by children
unless they are supervised.
General safety precautions for the user

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To ensure that the system works efficiently and correctly, the manufac-
turer’s indications must be complied with and only qualified personnel
must perform routine maintenance on the motorised door or gate. In
particular, regular checks are recommended in order to verify that the
safety devices are operating correctly.
All installation, maintenance and repair work must be documented and
made available to the user.
Only lock and release the door wings when the motor is switched off.
Do not enter within the operating range of the wing.
To dispose of electrical and electronic equipment correctly, users
must take the product to special "recycling centres" provided by
the municipal authorities.
Machinery Directive
Pursuant to the Machinery Directive (2006/42/EC), the installer who motorises a door or gate has
the same obligations as the manufacturer of machinery and as such must:
- prepare the technical data sheet which must contain the documents indicated in Annex V of the
Machinery Directive;
(The technical data sheet must be kept and placed at the disposal of competent national authori-
ties for at least ten years from the date of manufacture of the motorised door);
- draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery Direc-
tive and deliver it to the customer;
- affix the EC marking on the motorised door or gate, in accordance with point 1.7.3 of Annex I of
the Machinery Directive;
- ensure compliance of the motorised door or gate with safety regulations, by installing the neces-
sary safety devices.

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We:
Entrematic Group AB
Lodjursgatan 10
SE-261 44 Landskrona
Sweden
declare under our sole responsibility that the type of equipment :
The TOP603H and TOP903H automation with remote control for residential garages complies
with the following directives:
2004/108/EC Electro Magnetic Compatibility Directive (EMCD)
2002/95/EC Restriction of the use of Hazardous Substances in electrical and electronic
equipment (RoHS)
1999/5/EC Radio and Telecommunications Terminal Equipment Directive (R&TTE)
2006/42/EC Machinery Directive (MD), in particular the following essential health and safety
requisites:
1.1.2,1.1.3,1.2.1,1.2.3,1.2.4,1.2.6,1.3.2,1.3.4,1.5.1,1.5.2,1.5.3,1.5.8,1.5.9,1.5.10,1.5.11,1.6.3,1.7.3,1.7.4
Technical documentation for safe integration is provided
Harmonised European standards which have been applied:
EN 13849-1 EN 61000-6-2 EN 61000-6-4 EN 60204-1 EN 60335-1
Other standards or technical specifications, which have been applied:
EN 60335-2-95 EN 60335-2-103 EN 55014
EC type examination or certificate issued by a notified or competent body (for full address, please
contact Entrematic Group AB) concerning the equipment:
The manufacturing process ensures the compliance of the equipment with the technical file.
The manufacturing process is regularly checked by third parties.
The equipment must not be used until the installation company has declared that the final in-
stalled door system complies with Machinery Directive 2006/42/EC.
Compilation of technical file:
Marco Pietro Zini E-mail: [e-mail]
Entrematic Group AB
Lodjursgatan 10
SE-261 44 Landskrona
Sweden
Place Date Signature Position
Landskrona 2014-07-31 Marco Pietro Zini President Entrance Automation
Declaration of Incorporation

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3. Technical specifications
3.1 Operating instructions
Service class: 3 (minimum 10-5 years of working life with 30-60 cycles per day).
Applications: FREQUENT (for multi-family type entrances or small apartment blocks with frequent
vehicle access).
- The performance characteristics refer to the recommended weight (approx. 2/3 of the maximum
permitted weight). When used with the maximum permitted weight, a reduction in the above
mentioned performance levels can be expected.
- The service class, running times and number of consecutive cycles are merely indicative, having
been statistically determined under average operating conditions and therefore not necessarily
applicable to specific conditions of use.
- Each automatic entrance has variable elements such as friction, balancing and environmental
factors, all of which may substantially alter the performance characteristics or working life of
the entrance itself or its components (including the automatic devices). The installer should
apply suitable safety conditions for each particular installation.
Ditec TOP603H Ditec TOP903H
Power 230V~, 50/60 Hz 230V~, 50/60 Hz
Power 140W 170W
Thrust 600 N 1000 N
Opening speed 210mm/s 210mm/s
Closing speed 140mm/s 140mm/s
Maximum door area (*) 9.5 m² 17.3 m²
Maximum door weight 116kg 210kg
Service class 3 - FREQUENT 3 - FREQUENT
Intermittence S2 = 5 min
S3 = 25%
S2 = 5 min
S3 = 25%
Ambient temperature -20°C +50°C -20°C +50°C
Degree of protection IP20 IP20
Acoustic pressure emitted at a
distance of 2m ≤69 dB (A) ≤69 dB (A)
Control panel TP603EL TP903EL
Control panel fuse 1.6A T (delayed) 2x1.6A T (delayed)
Motor power supply 24V= / 9.5A 24V= / 10.5A
Power supply for accessories 24V= / 0.3A max 2 s
24V= / 0.08A continuous
24V= / 0.3A max 2 s
24V= / 0.08A continuous
Radio frequency 433.92 MHz 433.92 MHz
Maximum remote control range 15-50m 15-50m
Remote control functions /
programmable keys 50 50
Courtesy light E14 max 60W E14 max 60W
TOP803T3 guide TOP803T4 guide
Max. carriage stroke 2890 +/- 25mm 3978 +/-25mm
Maximum height of door 2450mm 3500mm
(*) N.B.: the maximum door area has been calculated using a specific door weight of 12 kg/ m² (most common).
For values <12 kg/m² the maximum area in m² is larger. For values >12 kg/m² the maximum area in m² is
smaller (see graphs in par. 3.2 and 3.3)

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3.2 Possible applications with general sectional doors
1500
2000
2500
3000
3500
1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000
Door height H (mm)
Door width W (mm)
Maximum dimensions of door- TOP603H (Max. door weight = 116 kg)
10
12
14
Weight of door
per square
metre
(kg/m
2)
HMax TOP803T3 = 2450 mm
HMax TOP803T4 = 3500 mm
1500
2000
2500
3000
3500
1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000
Door height H (mm)
Door width W (mm)
Maximum dimensions of door - TOP903H (Max. door weight = 210 kg)
10
12
14
Weight of door
per square
metre
(kg/m
2)
HMax TOP803T3 = 2450 mm
HMax TOP803T4 = 3500 mm

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3.3 Possible applications with ENTREMATIC sectional doors
Width
Height 1800 2000 2500 3000 3500 4000 4500 5000 5500 6000
3150
2965
2815
2795
2639
2483
2538
2250
2125
2000
1900
Width
Height 1800 2000 2500 3000 3500 4000 4500 5000 5500 6000
3150
2965
2815
2795
2639
2483
2538
2250
2125
2000
1900
TOP603H
TOP903H
Dimensions allowed for Style
Comfort series doors with
Plain design (0.6 mm sheet
and above)
Dimensions allowed for Style
Comfort series doors with
Plain design (0.6 mm sheet
and above)
Dimensions allowed for
Style Basic and Style Com-
fort series doors with Cortex
and Tekno design (0.33 mm
sheet)
Dimensions allowed for Style
Comfort series doors with
Cortex and Tekno design
(0.33 mm sheet)
Example 1: sectional door 3.5 metres wide
and 2.3 m high, weight 12 kg/m2
TOP603H can be used with the 3 m TOP803T3
guide because it falls within the area en-
closed by the 12 kg/m2curve.
Example 2: sectional door 3.5 metres wide
and 2.7 m high, weight 12 kg/m2
TOP603H can be used with the 4 m TOP803T4
guide because it falls within the area en-
closed by the 12 kg/m2curve.
Example 3: sectional door 3.5 metres wide
and 2.6 m high, weight 14 kg/m2
TOP603H CANNOT be used with the 4 m
TOP803T4 guide because it does NOT fall within
the area enclosed by the 14 kg/m2curve.
We recommend using TOP903H.
1500
2000
2500
3000
3500
H
1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000
Maximum dimensions of door -TOP603H (Max. door weight = 116 kg)
10
12
14
HMax TOP803T3 = 2450 mm
HMax TOP803T4 = 3500 mm

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4. Dimensions
208
364 131
40
3505 (TOP603H/903H+TOP803T3)
4593 (TOP603H/903H+TOP803T4)
3375 (TOP603H/903H+TOP803T3)
4463 (TOP603H/903H+TOP803T4)

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5. Standard installation
Ref. Code Description
1TOP603H
TOP903H Motor + control panel
2TOP803T3
TOP803T4
Belt drive system with 3m steel guide
Belt drive system with 4m steel guide
3LAMP Flashing light 230 V~ (requires the TOP905AC auxiliary card)
4ASB1
ASB2
Kit for external release with cord and lock
Blocking device with cord (2000mm)
5GOL4 Remote control
6
XEL2
LAB4
LAB4S
Photocells
7Safety edge
AConnect the power supply to a suitable earthed socket, about 10-50cm from the
pulling unit fixing position.
A
7
RG58 + 2x1.5 mm²
6
2
4
3
6
1
5
TOP905CAB2 TOP905CAB3
i
The declared operating and performance features can only be guaranteed with the use
of ENTREMATIC accessories and safety devices.
Unless otherwise specified, all measurements are expressed in mm.

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6. Main components
Ref. Description
1Pulling unit
2Drive system
3Ceiling fixing system
4Traction arm with retention bracket
4
3
2
1

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7. Assembly guide
1
2
3
Assemble the drive unit as shown in the figures.

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8. Tensioning the belt
AB
TOP803T3 4-6mm
TOP803T4 6-9mm
BX
X
1.
M8
A
NO
YES
Tighten the locking nut until the belt is correctly tensioned [X] within the guide.
Adjust the dimension [B] according to the type of guide used.

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9. Assembling the automation
?
M6x10
M8X25
M8X25
M6x90
0-350 mm
M6
TOP803T3
TOP803T4
x1
x2
Fit the pulling unit to the drive system.
The pulling unit can be rotated by 90°.

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10.Mechanical installation
==
A
A= < 150 mm
8x70
8,4x24
≥100 mm
A= > 150 mm
A>150 mm
A<150 mm
5÷15 mm min. 55 mm
+45°+45°
Select and mark the point where the guide will be mounted on the wall and ceiling.

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• Check the stability of the door, and make sure it moves smoothly.
• It must be possible to open and close the door easily and smoothly by hand.
• The automation must only be installed in dry places.
• With the pulling unit on the ground, fix the guide to the wall.
• Raise the pulling unit and bend the brackets as necessary (any excess parts can be removed),
then attach to the ceiling.
WARNING: the pulling unit is heavy, so be very careful when raising it.
8x70
8,4x24
max
250 mm
min 10 mm
8,4x24 M8

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11. Assembling and fastening the arm
Click
1
2
1
2
3
• Fix the retention bracket to the upper part of the door.
• Unlock the automation by pulling the cord downwards until the lock release lever is triggered.
• Bring the carriage near the closed door, and fix the arm as shown in figure 3.

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12. Installing the adapter for TOPSB tilting doors
In applications for tilting doors, you must use the TOPSB adapter.
max 210
min 20
min 900
i
For more information, refer to the TOPSB installation manual.