envea AirSafe PM User manual

OPERATING INSTRUCTIONS
AirSafe PM
CONTINUOUS, INDOOR MONITOR FOR DUST EXPOSURE
ENVEA Process GmbH - Gutedelstraße 31 – 79418 Schliengen - GERMANY
Tel.: [phone] / [e-mail] / www.envea.global

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CONTENTS Page
1. System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Particles size / glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Normal use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
 3.2Identicationofhazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Occupational and operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Technical statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.6 Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.7 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.8 Limits of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Mounting and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6. Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.1 USB connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6.2 Service software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2.1 List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.2.2 Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2.3 Trend PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.4 Trend Avg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2.5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7. ESAM Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.1 How to connect to ESAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
 7.2HowtoconnectasADMIN/prole/languages. . . . . . . . . . . . . . . . . . . . . . 16
7.2.1 ADMIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2.2 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.2.3 Admin menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3 Equipment status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.4 Historical and datas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
9. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
10. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

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1. System overview
A complete system consist of a AirSafe PM with its optional wall mounting bracket.
Fig. 1: Drawing of AirSafe PM
290,1 mm
259 mm
107 mm

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2. Function
TheAirSafePMusesahighendopticalmeasurementsystemthatisembeddedinthesensor.Theairows
throughthemeasuringdevicewhichcountstheparticlesanddenestheirsize.Therawmeasurementis
processed by a unique algorithm which enables continuous and accurate measurement for the different
sizesofparticlesaswellasclassicationofAorEdustfractions(alsoknownasinhalableandrespirable
fractions).
2.1 Particles size / glossary
PM describe all dust particles smaller than the mentioned size.
Example: PM1 include all dust particles smaller than 1 µm
PM2.5 include all dust particles smaller than 2.5 µm
PM4.5 include all dust particles smaller than 4.25 µm
PM10 include all dust particles smaller than 10 µm
TSP refer to “Total suspended particles” with is equal
to all dust particles equal or smaller than 100 µm
European standard EN 481 also separate dust in 2 fractions:
•E dust: The respirable fraction – Particles equal or smaller than 100 µm
•A dust: The inhalable fraction – Particles equal or smaller than 4.25 µm
2.2 Compliance
This sensor comply with TRGS 900 and EN 481.

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3. Safety
The sensor was designed, built and tested for safety and is shipped in this condition. Components within
thesuppliedsystemcouldbehazardousifnotunpacked,installed,connectedandcommissionedby
authorisedqualiedpersons.Alloperatinginstructionsmustberead,andunderstood,beforehandlingthe
system.Failuretodosowillcausethewarrantytoberevoked.
3.1 Normal use
•Themeasuringsystemmayonlybeinstalledindoor,inworkplace,productionarea,storage
areas,restareas,rooms,openspacesandinindustrialworkareas.
•Only original spare parts and accessories from ENVEA must be used.
3.2 Identicationofhazards
Possiblehazards,whenusingthemeasuringsystem,aremarkedbythefollowingsymbols:
Warning!
•Thissymbolisesasituationwherepersonalsafetyisatriskifusedinanimpropermanner.
Attention!
•This symbolises the possible damage to the system, if used in an improper manner.
3.3 Occupational and operational safety
•The measuring system must be installed by trained and authorised personnel only.
•Protective equipment must be worn to avoid injuries caused by possible sharp edges on the
measuring device.
•Whenusingacablewithmorethan4cores,unused,opencoresmaycausesparking.Failure
tocomplywiththespeciedconnectionparametersofthecablewillresultinlossofintrinsic
safety. To prevent this, it is mandatory to use a 4-core shielded cable.
Alwaysensurethattheconnectionparametersofthecablearewithinthespecication(Li,Ci).
The shield of the cable must not be connected to the housing under any circumstances.
•Improper mechanical stress (e.g. torsion) can cause damage to the device. To avoid this, the
device should always be installed in accordance with all the instructions in the operating manual.
The measuring device should also not be exposed to any vibrations if possible.
•Improperuseofthedevicewillresultinahighrisktosystemsafety,thereforethedevicemust
onlybeusedasspeciedintheassociateddocumentation.
•Switchoffthepowersupplyforallmaintenance,cleaningorinspectionworksonthesensoror
on components. Follow the notes of the chapter maintenance.
•Thecomponentsandelectricalconnectionsmustbecheckedfordamagesregularly.Ifadamage
is found, it is to be repaired before further operation of the instruments.

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3.4 Maintenance
•For maintenance purposes, it is imperative that the device is de-energised and cooled down,
otherwisethereisanincreasedriskofexplosion.
•Beforeworkingonthedeviceoritscomponents,itisessentialtoensurethattheyarede-
energised.Otherwisethereisariskofelectricshock.
•Thecorrecttoolmustbeusedtoopenthedevice,otherwisethereisariskofinjuryandcrushing.
•Before opening the device or its components, it is imperative to ensure that there is no EX zone.
•Duringcleaningworkonthedeviceorintheprocess,thereisanincreasedriskofexplosiondue
to electrostatic discharges and excessive pressures.
3.5 Technical statement
The manufacturer reserves the right to change any technical data concerning technical
developments, without prior notice. If any queries arise, ENVEA will be happy to inform customers
of any possible changes made.
3.6 Reliability
For any additional information concerning product reliability, please contact ENVEA.
3.7 Storage conditions
Observe the following instructions during storage:
•Toensureshockresistance,storeinoriginalpackaging.
•Do not remove protective discs or caps mounted on process connections.
They prevent mechanical damage and contamination to the sealing surfaces.
•Protect from sunlight to avoid impermissibly high surface temperatures.
•Store in a dry and dust-free place.
•Do not store outside.
3.8 Limits of use
To achieve optimum performance and safe operation, the equipment must be operated within the limits
given in this manual. Operation outside these limits can result in damage to the equipment or failure to
achievetheperformancespecied.Thisproductanditsvariantsarenotexplosivezoneapproved.

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4. Mounting and installation
TheAirSafePMcanbemountedonanyatsurfaceoronawallusingmountingbrackets(ENVEArecommendto
installthesensorinaatpositionifpossible).Thesensorisdesignedformonitoringambientairinworkplacesin
industriessuchascementplants,foundries,woodworkshops,incinerationplantsorlogisticwarehouses.
The AirSafe PM can be easily mounted to most surfaces and areas:
• In or around process areas
• Storage rooms
• Laboratories
• Breakrooms
• Changing rooms
• Inoraroundofceareas
• Other footfall areas of health and safety exposure concern
• Areas of air quality monitoring requirements
InstalltheAirSafePMasnearaspossibletoairintakes,areasofairmovement,andareasofstaticair/settlement
wherepeoplework.Whenpositionedneartheventilationandltrationapparatus,theAirSafePMcanbeused
tomonitortheeffectivenessoftheventilationandltrationprocess.
Attention!
AirSafe PM can be used only indoors, DO NOT use outdoors.

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5. Electrical connection
Fig. 2: Electrical connections
+24 V DC Input power supply 24 V DC
GND Input power supply 0 V DC
RS485 A RS 485 interface data A
RS485 B RS 485 interface data B
OC 2 - Non attributed
OC 2+ Non attributed
OC 1 - Non attributed
OC 1+ Non attributed
Iout A - Current output for A Dust -
Iout A+ Current output for A Dust +
Iout E - Current output for E Dust -
Iout E+ Current output for E Dust +
N.O Relay N/O Contact
COM Relay COM contact
Attention!
24 V DC power supply must be protected and stabilized.
Attention!
The sensor doesn’t need to be grounded.

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6. Setup
To setup AirSafe PM, it is necessary to use a USB connection via the supply cable between the sensor and a PC
software running on Windows operating system (WinXP or more recent).
6.1 USB connection
For connection via USB, it is necessary to open the sensor.
1. Remove the screw caps on the four corners of the sensor.
2. Remove the screws
3. Open the sensor
4. USB port is located on the main board.
5. Reverse the operation to close the sensor.
Note:
Thismustbemadebyqualiedtechnicianonlyandinacleanenvironment.

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6.2 Service software
6.2.1 List
Fig. 3: List Panel
Attention!
To start the communication between the PC and the sensor, the “ON” button (beside cyclic querry)
must be checked.
This panel provide you the different dust value in mg/m3as well as ambient temperature and air moisture.
Firmwire version is also displayed.
Chanel 1: Provide instant values
Chanel 2: Provide 15 minutes average values
Chanel 3: Provide 8 h average values
Selectlepath: Youcanselectandcreatea.csvletorecordthesensormeasurmentvaluesforupto2h.
Record: It will start the record of sensor values in the created .csv, for up to 2 h.

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6.2.2 Dust
Fig. 4: Dust panel
Current Output
You can set the different parameters of the currents outputs.
Alarm Value: It will set the desired alarm point
Range set Low: Value for 4 mA
Range set High: Value for 20 mA
Set point Low:
Set point High:
Curr Out No: The sensor has 2 analog output: Output 1 for E-Dust / Output 2 for A-Dust
Write parameters: It will save the parameters in the sensors.
Read parameters: It will read the parameters from the sensor.
Values
You can see the values of the different size of dust.
By selecting channel 1/2/3 on the left, you can change the value from instant/15 minutes average / 8 h average.
It can also display the temperature and moisture values.

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Signal Condition
Factor Ue:
Dust categorie: YoucanmodiythedustcategoryaccordingTRGS900orlocalregulation.
Dust density: Ifyouknowthedensityofthedustpresentinyourambientair,youcanmodifythe
paramters. It can help increasing the sensor accuracy.
A-Dust Long limit: Limit exposure value to A-Dust for 8 h
E-Dust Long limit: Limit exposure value to E-Dust for 8 h
A-Dust Long limit: Limit exposure value to A-Dust for 15 mins
E-Dust Long limit: Limit exposure value to E-Dust for 15 mins
Sensor Usage
T min/max: Minimum and maximum temperature in °C that the sensor has been exposed to.
Modules: Time in second that the modules has been in use.
Remaing: Expected remaing lifetime of the modules use in normal conditions, in hours.
This help to schedule maintenance.
CPU: Time in seconds and hours that the CPU has been powered on.
Status
This code can help for trouble shooting.
Incaseofsensormalfunctionandifanyoftheboxesarechecked,pleasecontactENVEAorandofcialrepre-
sentative for help.

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6.2.3 Trend PM
Fig. 5: Trend PM panel
This panel allows you to display as a graph the trend of any selected dust (also temperature and moisture)
with 1 times average.
i: Instant average
15: 15 minutes average
sh: Shift (8 hours) average
Save to File: Itwillgeneratea.csvlecontainingthedataofthegraphdisplay.
Zoom: You can zoom on in/out time frame.
Position: You can slide the graph on the left or the right.
Auto: Whenchecked,thescaleofthegraphisautomaticalyset.
 Whenunchecked,youcansetdesiredscaled.

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6.2.4 Trend Avg
Fig. 6: Trend Avg panel
This panel allows you to display as a graph the trend of 1 type of dust (also temperature and moisture)
with up to 3 times average.
i: Instant average
15: 15 minutes average
sh: Shift (8 hours) average
Zoom: You can zoom on in/out time frame.
Position: You can slide the graph on the left or the right.
Auto: Whenchecked,thescaleofthegraphisautomaticalyset.
 Whenunchecked,youcansetdesiredscaled.

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6.2.5 System
Fig. 7: System panel
The system panel will allow you to change some system parameters:
Datalogger: You can here set the parameters of the datalogger.
 Frequencyand.csvleparameters.
PC Modbus
parameters: You can change the baud rate and the com port.
Write sensor
parametersinle: Thiswillgeneratealewithallparametersofthesensor.
It can be saed and stored on any support.
Read sensor
parameterfromle: Youcanuseabackupletosetthesensorparametersfromanysupport.
Language: It allows you to switch the sensor language between German and English.

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7. ESAM Interface
7.1 How to connect to ESAM
Gotoyounetwork/wimenuandselectAirSafePM
Default Password is “123456789”
Use a web browser and input “192.168.43.1/esam”, press ENTER
192.168.43.1/esam/
7.2 HowtoconnectasADMIN/prole/languages
7.2.1 ADMIN
Select“ChangeProle”
Guest
Default login is “admin/admin”
7.2.2 Languages
EN
CN
EN
FR
RU
DE
AirSafe PM
Secure
Connect automatically
Log in

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7.2.3 Admin menu
Changeprole
My account
Logout
Help
About
Reboot
 Changeprole: Youcanlogwithadifferentadminprole.
My account: See below
Logout: Tologoutandgobacktoguestmode.
Help/About: Not in use yet.
Reboot: You can reboot eSAM interface.
My account
Preferences: You can select the default page that will be displayed at each connection to eSAM.
Units: Whenticked,theunitsdisplayedwillbemg/m3as standard.
User account: You can modify user name and password to access admin menu.

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7.3 Equipment Status
Equipment status menu allows you to see the different available PM size measurement.
Youcandisplaytheminagraphbyselectingdesiredvalue(aleftclick)intheleftmenu(anotherclickwill
remove them from chart).
You can select the time period:


30 1H 2H All
You can adjust the scale:
Min for Minimum
Max for Maximum
You can quickly export the values seen on the screen by choosing “export”,
exportisavailableas.PDFor.PNGles:
Download as PNG
Download as PDF
“OpenGrid”buttonwilldisplayvalueinatableandallowyoutoexportthemasa.CSVle:
Open grid

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7.4 Historical and datas
This panel allows you to download data stored in the sensor datalogger.
You can select the dust type, the time from and the sampling rate.
You can export them as a graph or as a chart and a tool can calculate the min/max/average values.
On the left panel you can choose the dust type.
You can select the period of time of data.
From: 2022/08/07 00:00:00
2022/08/08 00:00:00
FLD Hourly
To: STA Daily
Youcanselecttoexportdataasagraphorachart(.csvle).
Grid
Chart
This tool can calculate the min/max/average value of the selected data.
MIN
MAX
Average
STD Dev

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7.5 Settings
Site
Equipment
Channels
Analog outputs
Modbus outputs
Logic states
Pages
Process
Initialization
Site name: You can rename the sensor.
Languages: You can switch sensor language.