Envirotainer RAP e2 User manual

This manual is valid for:
RAP container,
P/N 140010R-()
Doc No. MO-RAP-3079
Version 17 www.envirotainer.com
RAP e2 container
Operations Manual
Doc No:
MO-RAP-3079
Revision:
17
State:
Released
Release Date:
2019-04-25
Approved By:
maxf

RECORD OF REVISION
VER. NO. REVISION
Operations Manual RECORD OF REVISION
RAP e2 container
17 REVISED:
• Revised document title and front page image.
• Changed the version number format from 1.7 to 17 to conform ith the document footer
added by Windchill.
• Updated applicable figures ith the ODLN sticker.
•9. Technical Specification: Added “For other aircrafts, alternative operating procedures may
apply” under Other information.
•7.1 Start the Control Unit and 8.2 Infos: Changed the direction of the aeroplane icon in the
display unit images.
• Revised layout of admonitions.
ADDED:
•1.7 ODLN sticker.
Doc No:
MO-RAP-3079
Revision:
17
State:
Released
Release Date:
2019-04-25
Approved By:
maxf

Operations Manual TABLE OF CONTENTS
RAP e2 container
TABLE OF CONTENTS
1. INTRODUCTION.......................................................................................................................... 1
1.1 Scope of the Manual.................................................................................................................1
1.2 Symbols ..................................................................................................................................1
1.3 Safety Instructions....................................................................................................................1
1.4 The Container ..........................................................................................................................2
1.5 Control Unit..............................................................................................................................3
1.6 Charging Unit...........................................................................................................................3
1.7 ODLN sticker ...........................................................................................................................4
2. LIMITS, AMBIENT CONDITIONS............................................................................................. 5
2.1 Pre-conditioning of Cargo..........................................................................................................5
2.2 Minimum Operating Time - fully charged Container .....................................................................5
2.3 Exposure to Ambient Temperature above +30°C (+86°F).............................................................5
2.4 Exposure to Ambient Temperature below -10°C (+14°F)..............................................................6
3. CHARGING................................................................................................................................... 7
3.1 Charging Procedure .................................................................................................................8
3.2 Additional Charging Adapters..................................................................................................10
3.3 Charging with damaged Cable or Cable Winder........................................................................ 11
4. PRE-CONDITIONING ............................................................................................................... 12
4.1 Cargo pre-conditioning............................................................................................................12
4.2 Container pre-conditioning ......................................................................................................13
4.2.1 Pre-conditioning with Container operating in Non-temperature Controlled Area..............13
4.2.2 Pre-condition with a Temperature-controlled Room ...................................................... 13
5. GENERAL CARGO LOADING GUIDELINES ...................................................................... 14
5.1 Cargo loading ........................................................................................................................15
(Proceed on next page!)
Doc No:
MO-RAP-3079
Revision:
17
State:
Released
Release Date:
2019-04-25
Approved By:
maxf

Operations Manual TABLE OF CONTENTS
RAP e2 container
5.2 After Cargo loading.................................................................................................................16
5.2.1 Ambient temperature recording ..................................................................................16
6. GENERAL CONTAINER HANDLING GUIDELINES........................................................... 17
6.1 Forklift Requirements..............................................................................................................17
6.1.1 Lifting the Container from the left or right side ..............................................................17
6.1.2 Lifting the Container from the aft side..........................................................................17
6.1.3 Lifting the container with Electric Pallet Jacks .............................................................. 18
6.2 Roller Beds ............................................................................................................................19
6.3 Ambient Conditions ................................................................................................................19
6.4 Shipment Duration..................................................................................................................19
6.5 Wrapping...............................................................................................................................19
6.6 Ground Transport Precautions.................................................................................................20
6.7 Aircraft Transport Precautions .................................................................................................20
6.8 Unloading ..............................................................................................................................20
6.8.1 After unloading..........................................................................................................20
6.9 Storage .................................................................................................................................20
6.10 Battery Switch ........................................................................................................................21
6.11 Long-time Storage (not in Shipment)........................................................................................21
7. CONTROL UNIT OPERATION................................................................................................ 22
7.1 Start the Control Unit ..............................................................................................................22
7.2 Setting Temperature ...............................................................................................................23
7.3 Checking Operation Mode.......................................................................................................23
7.4 Battery Level Check................................................................................................................24
7.5 Functional Test.......................................................................................................................24
7.6 Verification of the Temperature control system ..........................................................................25
(Proceed on next page!)
Doc No:
MO-RAP-3079
Revision:
17
State:
Released
Release Date:
2019-04-25
Approved By:
maxf

Operations Manual TABLE OF CONTENTS
RAP e2 container
7.7 Info button and seal of control unit ...........................................................................................26
8. OPERATION MODES, INFOS, ALERTS AND ALARMS ................................................... 27
8.1 Operation Modes....................................................................................................................27
8.1.1 Cooling Powerstep X .................................................................................................27
8.1.2 Heating Powerstep X.................................................................................................27
8.1.3 Defrosting Powerstep 2 .............................................................................................27
8.2 Infos ......................................................................................................................................28
8.2.1 Info “Preconditioning" ................................................................................................28
8.2.2 Info “Pre-charging, please wait"..................................................................................28
8.3 Alerts.....................................................................................................................................29
8.3.1 Alert "Batteries at 30% Charge Level" .........................................................................29
8.3.2 Alert “Container stopped, charging required" ...............................................................29
8.3.3 Alert “System too warm, charging prolonged" ..............................................................29
8.3.4 Alert "Inside Temp out of Spec" ..................................................................................30
8.3.5 Alert "Ambient Temp out of Spec" ...............................................................................30
8.4 Alarms...................................................................................................................................31
9. TECHNICAL SPECIFICATION................................................................................................ 32
9.1 Loading Space .......................................................................................................................33
10. TROUBLESHOOTING.............................................................................................................. 34
10.1 No Display .............................................................................................................................34
10.2 Batteries do not charge ...........................................................................................................35
10.3 Alerts.....................................................................................................................................36
10.3.1 Temperature too warm...............................................................................................36
10.3.2 Temperature too cold.................................................................................................37
(Proceed on next page!)
Doc No:
MO-RAP-3079
Revision:
17
State:
Released
Release Date:
2019-04-25
Approved By:
maxf