Epilog Laser FusionPro 32 User manual

FusionPro 32/48
Laser System Manual | Model 16000
Original Instructions
Technical Support: [phone]
Knowledge Base: support.epiloglaser.com
System Registration: training.epiloglaser.com/register
Driver/Firmware: epiloglaser.com/fusionpro-drivers
UPDATED MAY 2019 | EPILOGLASER.COM/MANUALS
Register your system now for driver
updates and access to our Training Site!
TRAINING.EPILOGLASER.COM/REGISTER

- i -
FIRE WARNING 1
INTRODUCTION 2
How to Use This Owner’s Manual .............................................................................................................................................. 2
Icons Used in this Manual............................................................................................................................................................... 2
SECTION 1: SAFETY 3
Laser Safety.............................................................................................................................................................................................. 3
Electrical Safety..................................................................................................................................................................................... 3
Safety Features and Regulatory Compliance ................................................................................................................. 4
Dos and Don’ts ..................................................................................................................................................................................... 10
SECTION 2: GETTING STARTED 11
1. Unpacking the Laser System...................................................................................................................................................12
2. Choose Where to Locate the System...............................................................................................................................14
3. Connecting the Exhaust.............................................................................................................................................................15
4. Connecting Electrical Power...................................................................................................................................................17
5. Connect the Laser to Your Computer..............................................................................................................................17
6. Set the Fusion Pro’s IP Address..............................................................................................................................................18
7. Sign Up for Driver Updates and Register Your System ........................................................................................19
SECTION 3: SOFTWARE INSTALLATION 21
Epilog Job Manager Instructions.............................................................................................................................................21
Uninstalling the Previous Job Manager ..............................................................................................................................21
Windows 7: Ethernet Installation..............................................................................................................................................23
How to Install the Epilog Job Manager ..............................................................................................................................25
Troubleshooting the Job Manager.........................................................................................................................................31
Important Job Manager Notes.................................................................................................................................................32
SECTION 4: THE JOB MANAGER 33
Using the Epilog Job Manager..................................................................................................................................................33
Printing to the Epilog Job Manager ......................................................................................................................................34
Organizing Your Print Jobs ..........................................................................................................................................................34
Previewing Your Job.........................................................................................................................................................................38
Searching for a Job..........................................................................................................................................................................38
Finding Job History............................................................................................................................................................................39
Vector Sorting ...................................................................................................................................................................................... 40
Material Settings Tab .......................................................................................................................................................................41
Job Settings Tab .................................................................................................................................................................................44
Changing Program Settings........................................................................................................................................................46
SECTION 5: THE LASER DASHBOARD 47
Setting Up CorelDRAW for the Laser.....................................................................................................................................48
Sending Your First Project.............................................................................................................................................................49
Presetting Your Cut Lines..............................................................................................................................................................52
Placing Your Artwork .......................................................................................................................................................................52
Dividing Your Job Into Processes............................................................................................................................................53
Editing Artwork with Live View ...................................................................................................................................................59
Saving Your Settings.........................................................................................................................................................................62
File Settings.............................................................................................................................................................................................63
Settings in Detail .................................................................................................................................................................................64
Processes Tab.......................................................................................................................................................................................66
Advanced Tab ......................................................................................................................................................................................67
Notes Tab.................................................................................................................................................................................................67
File Setup FAQs .....................................................................................................................................................................................68
Additional CorelDRAW Laser Dashboard Features ....................................................................................................68
SECTION 6: CONTROL PANEL 71
Display......................................................................................................................................................................................................... 71
TABLE OF CONTENTS

- ii -
TABLE OF CONTENTS
Joystick...................................................................................................................................................................................................... 77
Job Storage............................................................................................................................................................................................ 77
SECTION 7: QUICK START GUIDE 79
Artwork Setup........................................................................................................................................................................................79
Setting a Vector Cutting Line.................................................................................................................................................... 80
Resolution..................................................................................................................................................................................................81
Landscape or Portrait .....................................................................................................................................................................83
SECTION 8: SYSTEM FEATURES 85
IRISTM Camera Positioning System ..........................................................................................................................................85
Touch Screen.........................................................................................................................................................................................85
Air Assist ....................................................................................................................................................................................................86
Auto Focus vs Manual Focus......................................................................................................................................................86
Key Switch................................................................................................................................................................................................87
Image Dithering ...................................................................................................................................................................................87
Color Mapping......................................................................................................................................................................................89
Using Color Mapping .......................................................................................................................................................................89
Red Dot Pointer ....................................................................................................................................................................................93
Emergency Stop Button .................................................................................................................................................................94
Front Access Door ..............................................................................................................................................................................94
Task Plate/Vacuum Hold-Down Table .................................................................................................................................94
Exhaust Plenum ....................................................................................................................................................................................95
SECTION 9: OPTIONAL FEATURES 97
Vector Cutting Table/Vacuum Hold-Down Table........................................................................................................97
Fusion Pro Rim-Drive Rotary Attachment ..........................................................................................................................98
PhotoLaser Plus..................................................................................................................................................................................104
SECTION 10: ENGRAVING MATERIALS 111
CO2 Laser Materials/Techniques ........................................................................................................................................... 111
SECTION 11: SPECIFICATIONS 121
Fusion Pro Laser Technical Specifications....................................................................................................................... 121
Compatibility ........................................................................................................................................................................................122
Recommended PC ............................................................................................................................................................................122
About The CO2 Laser Source.................................................................................................................................................... 123
Federal Communications Commission (FCC) Notice............................................................................................... 124
SECTION 12: TECHNICAL SUPPORT 125
Contacting Technical Support................................................................................................................................................ 125
Frequently Asked Questions .................................................................................................................................................... 126
Join Epilog Laser’s Online Community............................................................................................................................... 128
SECTION 13: MATERIAL SUPPLIERS 129
Industry Material Supplier List................................................................................................................................................. 129
APPENDIX A: WARRANTY STATEMENT 133
Warranty Statement for the Fusion Pro Laser.............................................................................................................. 133
APPENDIX B: MATERIAL SETTINGS 135
Fusion Pro Suggested Material Settings (CO2)............................................................................................................. 135
APPENDIX C: SYSTEM CALIBRATION 139
Camera Calibration........................................................................................................................................................................ 142
INDEX 147

FIRE WARNING
Fire Warning
Your laser system uses a high intensity beam of light that can generate extremely high
temperatures when it comes into contact with the material being engraved, marked or
cut. Some materials are extremely flammable and can easily ignite and burst into open
flame setting the machine afire. This open flame is very dangerous and has the potential to
destroy not only the machine, but the building in which it is housed.
Experience shows that vector cutting with the laser has the most potential to create an open flame.
Many materials are susceptible to igniting, but acrylic, in all its dierent forms, has been shown to be
especially flammable when vector cutting with the laser.
Please read the following warnings and recommendations and follow them closely at all times!
• Stay with the laser. Never operate the laser system while unattended.
• Keep the area clear. Clean around the machine and keep the area free of clutter, combustible
materials, explosives, or volatile solvents such as acetone, alcohol, or gasoline.
• Be prepared with a fire extinguisher. Always keep a properly maintained and inspected fire
extinguisher on hand. Epilog recommends a Halotron fire extinguisher or a multi-purpose dry
chemical fire extinguisher. The Halotron extinguishers are more expensive than a dry chemical, but
oer certain advantages should you ever need to use an extinguisher. The Halotron extinguisher
discharges a clean, easily removable substance that is not harmful to the mechanics or wiring of
the laser system. The dry chemical extinguisher discharges a sticky, corrosive powder that is very
diicult to clean up.
• Use Air Assist. Always use the system’s Air Assist feature when vector cutting.
• Use caution when vector cutting. Many materials have the potential to suddenly burst into flames
when cut with a laser – even materials that may be very familiar to the user. Always monitor the
machine when it is operating.
• Clean the laser. A buildup of cutting and engraving residue and debris is dangerous and can
create a fire hazard in its own right. Keep your laser system clean and free of debris. Regularly clean
underneath the Vector Cutting Table to clean any small pieces that have fallen through the grid.
- 1 -

INTRODUCTION
How to Use This Owner’s Manual
Thank you for purchasing an Epilog Fusion Pro Laser system. Your Epilog system has been designed to
be easy to operate, but you will utilize it to its fullest potential by taking some time to read this owner’s
manual prior to use. You will be ready to use the Epilog Laser system as soon as you read the first few
sections. Then you can refer to topics in the remaining sections, as you work.
Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:
Helpful notes to keep in mind when running the laser!
This icon signifies advice you can try that will save you significant time.
This icon highlights current contact information for receiving help.
Warnings and cautions to keep in mind when running the laser.
This icon indicates the potential for fire damage when operating the laser.
- 2 -

Laser Safety
The standard reference for laser safety is the American Standard for the Safe Use of Lasers, Z136.1-2000,
developed by the American National Standards Institute (ANSI). This reference is the basis for many of
the federal regulations for laser and laser system manufacturers, and for the Occupational Safety and
Health Administration (OSHA) laser safety guidelines. It contains detailed information concerning proper
installation and use of laser systems.
While the ANSI standard itself does not have the force of law, its recommendations, including warning
signage, training, and the designation of a laser safety oicer, may be compulsory under local workplace
regulations when operating laser systems above Class I. It is the operator’s responsibility to ensure that
the installation and operation of the Epilog Model 16000 Laser System is peormed in accordance with
all applicable laws.
Copies of ANSI Standard Z136.1-2000 are available from Epilog Corporation or from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826
[phone]
Electrical Safety
The AC input power to the Epilog Model 16000 Laser System is potentially lethal and is fully contained
within the cabinet.
• DO NOT open any of the machine’s access panels while the unit is plugged in.
Opening a panel may expose the operator to the unit’s AC input power.
• DO NOT make or break any electrical connections to the system while the unit is
turned on.
Fusion Pro Electrical Specifications
Model Wattage(s) Voltage Amp draw-MAX
Pro 32 50, 60, 80 120 13A
Pro 32 50, 60, 80 240 6.5A
Pro 32 120 240 10A
Pro 48 50, 60, 80 240 6.5A
Pro 48 120 240 10A
SECTION 1: SAFETY
- 3 -

Safety Features and Regulatory Compliance
Epilog has incorporated specific safety features into the Model 16000 Laser System in order to meet the
requirements of 21 CFR 1040 and the International Standard IEC 60825-1. These safety features include:
• A safety enclosure (cabinet), which fully encloses the engraving laser and its beam path.
• Dual redundant interlock systems that turn o the engraving laser when the window is opened.
• A visible emission indication when the Laser Diode Pointer (Red Dot Pointer) is operating. There is an
LED indicator on the machine’s front panel.
21 CFR 1040 and IEC 60825-1 require that certification, identification, and warning labels be placed on laser
products. Reproductions of labels on the Epilog Model 16000 Laser System follow, with their locations
specified:
1. Certification/Identification Plate: This engraved plate is located on the right side of the machine’s
cabinet.
2. Warning Logotype: This label is located on the right side of the machine’s cabinet, above the
Certification/Identification plate.
3
- 4 -
SECTION 1: SAFETY

Safety Features and Regulatory Compliance
Epilog has incorporated specific safety features into the Model 16000 Laser System in order to meet the
requirements of 21 CFR 1040 and the International Standard IEC 60825-1. These safety features include:
• A safety enclosure (cabinet), which fully encloses the engraving laser and its beam path.
• Dual redundant interlock systems that turn o the engraving laser when the window is opened.
• A visible emission indication when the Laser Diode Pointer (Red Dot Pointer) is operating. There is an
LED indicator on the machine’s front panel.
21 CFR 1040 and IEC 60825-1 require that certification, identification, and warning labels be placed on laser
products. Reproductions of labels on the Epilog Model 16000 Laser System follow, with their locations
specified:
1. Certification/Identification Plate: This engraved plate is located on the right side of the machine’s
cabinet.
2. Warning Logotype: This label is located on the right side of the machine’s cabinet, above the
Certification/Identification plate.
3
3. Descriptive Label: This label identifies the classification of the
Model 16000 in accordance with 21 CFR 1040.10 and IEC 60825-1. It is
located on the right side of the machine’s cabinet, below the Warning
Logotype.
4. Non-interlocked Protective Housing Safety Labels: These labels
are located on, or adjacent to, removable access covers on the
machine’s cabinet as shown in the diagrams to follow. Where a label
is located on a removable cover, there is an additional label under
the cover so that it will be visible when the cover has been removed.
5. Defeatably-interlocked Protective
Housing Safety Labels: There is one
label on each of the machine’s cabinet
doors; one on the front door and one
on the top door.
6. Emergency Stop Label: This label is
located below the red Emergency Stop
switch on the top right side of the
machine.
7. Electrical Safety Label: This label is
located on the back of the machine in
the lower le hand corner.
8. Main Breaker Label: This label is
located on or above the power module
panel at the right side of the machine’s
cabinet.
9. Aperture Safety Label: This label is
located above the aperture, inside the
cabinet, where laser beams enter the
machine’s engraving area.
10. Power Labels: The appropriate label
for the machine is located on or below
the power module panel at the right
side of the machine’s cabinet.
11. Fire Warning Label: There are two
labels on top of the machine’s cabinet;
one to the le and one to the right of
the top cabinet door.
11
4
5
6
7
8
9
10
- 5 -
SECTION 1: SAFETY

The following diagrams show the location of each specific label.
Fusion Pro 32:
- 6 -
SECTION 1: SAFETY