Epson D-Jet 700 User manual

D-Jet 300 / 500 / 700
Installation Manual

Digital Information
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CH-8005 Zürich
© Copyright by Digital Information Ltd. 2013
This manual is proprietary in nature and the sole property of
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without the express written permission of Digital Information.
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material and/or capabilities described herein.
All the documentation in this manual is instructional and for the
operation of DJet machine. Digital Information shall not be
responsible for any damage or claims resulting from any errors or
omissions in this manual.
Owning to our policy of continuous product development,
specifications, terms and description of DJet 300/500/700 are
subject to change without prior notice.
.
Identifier Hardware Installation manual - EN
Target group Service Engineer
Product D-Jet 300 / 500 / 700
Version V2.0
Date November 2013
Article code DJet IM7890-001 EN

Table of contents
DJet 300-500-700 –HW Installation Manual I
DJet HW Setup v2.0
Table of contents
1Introduction ....................................................................................................................................1-1
2Safety...............................................................................................................................................2-1
2.1 Warning............................................................................................................................................2-1
3Pre-Installation Tasks ....................................................................................................................3-2
3.1 Tools Required .................................................................................................................................3-2
3.2 PC Specification...............................................................................................................................3-2
3.3 Additional Materials Required..........................................................................................................3-2
3.4 Unpacking ........................................................................................................................................3-3
4Frame Setup ...................................................................................................................................4-1
4.1 DJet 700 / DJet 500 Setup...............................................................................................................4-1
4.2 Frame Parts......................................................................................................................................4-2
4.3 DJet 300 Setup ................................................................................................................................4-3
4.4 Frame Parts......................................................................................................................................4-4
5Frame Assembly.............................................................................................................................5-1
5.1 Base Plates......................................................................................................................................5-1
5.1.1 Parts..................................................................................................................................5-1
5.1.2 Assembly..........................................................................................................................5-2
5.2 Side Frame.......................................................................................................................................5-3
5.2.1 Parts..................................................................................................................................5-3
5.2.2 Assembly..........................................................................................................................5-3
5.3 Cross-Beam Profile..........................................................................................................................5-5
5.3.1 Parts..................................................................................................................................5-5
5.3.2 Assembly..........................................................................................................................5-6
5.3.3 Measurements for DJet 300 / 23“ Version ........................................................................5-8
5.3.4 Measurements for DJet 500 / 35“ Version ........................................................................5-9
5.3.5 Measurements for DJet 700 / 43“ Version ......................................................................5-10
5.3.6 Tighten all Profiles ..........................................................................................................5-11
5.4 Wheels ...........................................................................................................................................5-11
5.4.1 Parts................................................................................................................................5-11
5.4.2 Mount the Wheels...........................................................................................................5-12
5.5 Printer Base Plates ........................................................................................................................5-12
5.5.1 Parts for each Printer......................................................................................................5-12
5.5.2 Assembly POM Parts......................................................................................................5-13
5.5.3 Base Plates for Top Printer.............................................................................................5-14
5.5.4 Position the Base Plates Front Printer............................................................................5-16

Table of contents
II DJet 300-500-700 –HW Installation Manual
DJet HW Setup v2.0
5.5.5 Base Plates for Bottom Printer .......................................................................................5-16
6Prepare BACK Printer....................................................................................................................6-1
6.1 Paper Roll Holder Guide Epson.......................................................................................................6-1
6.2 Base Profile for Paper Guide and Camera Holder...........................................................................6-4
6.2.1 Additional Parts.................................................................................................................6-4
6.2.2 Assembly..........................................................................................................................6-5
7Paper Entry Guide / Camera System..........................................................................................7-10
7.1 Side parts - Step 1..........................................................................................................................7-10
7.1.1 Parts................................................................................................................................7-10
7.1.2 Assembly........................................................................................................................7-11
7.2 Side Parts - Camera Holder BACK Printer ....................................................................................7-11
7.2.1 Parts................................................................................................................................7-11
7.2.2 Assembly........................................................................................................................7-12
7.3 Assembly „Right Holder“ and „Camera holder“..............................................................................7-13
7.3.1 Parts................................................................................................................................7-13
7.3.2 Assembly........................................................................................................................7-13
7.4 Paper Guide Entry to BACK printer ...............................................................................................7-13
7.4.1 Parts................................................................................................................................7-13
7.4.2 Side Holders to Base Profile...........................................................................................7-14
7.5 Paper Guide Roller.........................................................................................................................7-15
7.5.1 Parts................................................................................................................................7-15
7.5.2 Paper Guide Roller.........................................................................................................7-16
7.6 Angled Paper Bracket for Printer Back ..........................................................................................7-17
7.6.1 Parts................................................................................................................................7-17
7.6.2 Assembly........................................................................................................................7-18
7.7 „Paper Jam Protector”....................................................................................................................7-19
7.7.1 Parts................................................................................................................................7-19
7.7.2 Positioning ......................................................................................................................7-20
7.7.3 Assembly........................................................................................................................7-20
7.8 Camera and LED Bar Lights for Printer Front and Back................................................................7-24
7.8.1 Parts for each camera system........................................................................................7-24
7.8.2 Assembly........................................................................................................................7-24
7.8.3 Camera Focus and Shutter Setup..................................................................................7-25
7.9 Camera and LED Back Printer.......................................................................................................7-26
7.9.1 LED.................................................................................................................................7-26
7.9.2 Camera...........................................................................................................................7-26
7.10 Camera Holder Front Printer..........................................................................................................7-26
7.10.1 Parts................................................................................................................................7-26
7.10.2 Assembly........................................................................................................................7-27
7.11 Camera and LED for Front Printer.................................................................................................7-28
7.11.1 Parts................................................................................................................................7-28

Table of contents
DJet 300-500-700 –HW Installation Manual III
DJet HW Setup v2.0
7.11.2 Camera Holder ...............................................................................................................7-29
8Mount the Printers .........................................................................................................................8-1
8.1.1 Parts..................................................................................................................................8-1
8.1.2 T3000 - Rubber Foot ........................................................................................................8-2
8.1.3 Mount Front Printer...........................................................................................................8-2
8.1.4 Mount and Position Back Printer ......................................................................................8-3
8.1.5 Lock the Printer.................................................................................................................8-3
9Paper Tension Guide and Deflection Rollers ..............................................................................9-1
9.1 Paper Tension Guide........................................................................................................................9-1
9.1.1 Parts for Paper Tension Guide..........................................................................................9-1
9.1.2 Tension Guide, Right Side................................................................................................9-2
9.1.3 Tension Guide, Left Side...................................................................................................9-3
9.2 Lower Deflection Roller....................................................................................................................9-4
9.2.1 Parts..................................................................................................................................9-4
9.2.2 Deflection Roller Holder....................................................................................................9-5
9.3 Upper Deflection Roller....................................................................................................................9-6
9.3.1 Parts..................................................................................................................................9-6
9.3.2 Assembly..........................................................................................................................9-7
10 Line up the Printers .....................................................................................................................10-1
10.1 Paper Entry Back Printer................................................................................................................10-1
11 Printer Panel Configuration ........................................................................................................11-2
11.1 Parameter Setup for FRONT and BACK Printer............................................................................11-2
11.2 Enable DJet Mode........................................................................................................................11-12
12 LED Bar Light ...............................................................................................................................12-1
12.1 Power Supply Setup for LED Bar Light..........................................................................................12-1

Introduction
Warning
1
DJet 300-500-700 –HW Installation Manual 1-1
DJet HW Setup v2.0
1 Introduction
The DJet system is a fully automatic double-sided printing system. It is based on two Epson T-Series
SureColor 3000, 5000 and 7000.
Please note:
Installation of this equipment must be done by a trained service engineer.
Do NOT leave Epson Printers on the stand without securing them with the Printer locking devices.

Safety
Warning
2
DJet 300-500-700 –HW Installation Manual 2-1
DJet HW Setup v2.0
2 Safety
This section provides important safety information and must be read before switching on or
operating the equipment.
2.1 Warning
All precautions mentioned in this document must be strictly observed at all times. Personnel MUST therefore
read the contents of the document BEFORE commencing any work on the equipment described in the
document.
Improper use of controls and switches, failure to comply with warnings, and the performance of adjustments
or procedures not specified in this document may expose personnel to danger.
Installation of this equipment must be done by a trained engineer.
Do NOT leave Epson Printers on the stand without securing them with the Printer locking devices.

3
Pre-Installation Tasks
Tools Required
2-2 DJet 300-500-700 –HW Installation Manual
DJet HW Setup v2.0
3 Pre-Installation Tasks
3.1 Tools Required
Standard screw driver set
Set if allen key wrench
Set of Phillips screw driver
Measurement tape
Cordless drill for unpacking the crate
3.2 PC Specification
CPU Intel i5 or i7
min. 4 GB RAM
min. 1x 500 GB hard disk drive, 7200rpm
1x 128 GB Solid State Drive
min. 4x USB ports
2x Ethernet ports
19” TFT monitor (touch screen is recommended)
Windows 7, 32/64 bit version
The PC needs to be equipped with a SSD
drive (min 128GB).
3.3 Additional Materials Required
For the DJet startup prepare the following items (not shipped by DI):
3x RJ45 Cat 5 Ethernet cable length: 3m, 3m, 5m
1x Ethernet Switch 10/100/1000 MB, min. 4 ports
2x shielded USB 2.0 cable, “USB-mini B” to “USB-A”
used for camera connection, minimum length is 2 metre
goes to USB Hub

Pre-Installation Tasks
Unpacking
3
DJet 300-500-700 –HW Installation Manual 2-3
DJet HW Setup v2.0
2x shielded USB 2.0 cable, “USB-A” to “USB-B”
used for connecting the printers via USB HUB to the PC
minimum length is 3 metre
1x shielded USB 2.0 cable, “USB-A” to “USB-B”
used for connecting the USB HUB with the PC
minimum length is 2 metre
1x active 4 port USB Hub (runs with a Power Supply)
connects the both USB cameras and printers to the PC
2x Power Cable for Epson printer
connects both printers to the power outlet strip
minimum length is 3 metre
1x Power Outlet Strip with minimum 5 outlets:
2x Printers, 1x DC Power Supply (LED Bar Lights), 1x USB Hub, 1x Ethernet Switch
3.4 Unpacking
Make sure all parts are available after unpacking the cases. Check the part list inside the shipment.
All packaged items must be inspected at the customer's site before unpacking begins. The following steps
are taken when there has been damage:
1.) Record the observations on the delivery documentation.
2.) Inform the carrier, shipping agent and insurance agent.
Units may be removed from their box only by an approved engineer or representative. Do not proceed with
unpacking when there has been a damage report until authorized by the shipping and insurance agents.

Frame Setup
DJet 700 / DJet 500 Setup
4
DJet 300-500-700 –HW Installation Manual 4-1
DJet HW Setup v2.0
4 Frame Setup
4.1 DJet 700 / DJet 500 Setup
Pos 6 –1780 mm
Pos 1 –1100 mm
Pos 3 –385 mm
Pos 4 –545 mm
Pos 2 –675 mm
Pos 5 –650 mm
Pos 2 –675 mm

4
Frame Setup
Frame Parts
4-2 DJet 300-500-700 –HW Installation Manual
DJet HW Setup v2.0
4.2 Frame Parts
Pos
Amount
Color
Name
Profile in mm
Length in mm
1
2
Cross-member, 2 wheels mounted
40 x 160
1100
2
4
Pillar
40 x 80
675
3
2
Distance holder for top cross-
members, position 6.
Used to mount the Epson printer to
the stand
40 x 80
385
4
2
Distance holder for bottom cross-
members, position 6.
Used to mount the Epson printer to
the stand
40 x 80
545
5
2
Cross-member top
40 x 80
650
6
4
Cross-member for printer top /
bottom
40 x 80
1780
7
4
Base plate for swivel caster
40 x 80
8
4
Swivel caster, 75mm

Frame Setup
DJet 300 Setup
4
DJet 300-500-700 –HW Installation Manual 4-3
DJet HW Setup v2.0
4.3 DJet 300 Setup
Pos 6 –1310 mm
Pos 1 –1100 mm
Pos 3 –385 mm
Pos 4 –545 mm
Pos 2 –675 mm
Pos 5 –650 mm
Pos 2 –675 mm

4
Frame Setup
Frame Parts
4-4 DJet 300-500-700 –HW Installation Manual
DJet HW Setup v2.0
4.4 Frame Parts
Pos
Amount
Color
Name
Profile in mm
Length in mm
1
2
Cross-member, 2 wheels mounted
40 x 160
1100
2
4
Pillar
40 x 80
675
3
2
Distance holder for top cross-
members, position 6.
Used to mount the Epson printer to
the stand
40 x 80
385
4
2
Distance holder for bottom cross-
members, position 6.
Used to mount the Epson printer to
the stand
40 x 80
545
5
2
Cross-member top
40 x 80
650
6
4
Cross-member for printer top /
bottom
40 x 80
1310
7
4
Base plate for swivel caster
40 x 80
8
4
Swivel caster, 75mm

Frame Assembly
Base Plates
5
DJet 300-500-700 –HW Installation Manual 5-1
DJet HW Setup v2.0
5 Frame Assembly
5.1 Base Plates
5.1.1 Parts
Locate the following parts.
Pos
Amount
Name
Dimension
23
4
Base plate for swivel caster with M10
40 x 80
25
8
Allen screw with rounded head,
M8 x 20
26
8
Slot nut
M8
1
2
Aluminum Profile Nr.1
1100 mm

5
Frame Assembly
Base Plates
5-2 DJet 300-500-700 –HW Installation Manual
DJet HW Setup v2.0
5.1.2 Assembly
Mount on both sides of profile Nr.1 (orange - 1100
mm) the wheel base plates.

Frame Assembly
Side Frame
5
DJet 300-500-700 –HW Installation Manual 5-3
DJet HW Setup v2.0
5.2 Side Frame
5.2.1 Parts
Locate the following parts.
5.2.2 Assembly
Locate profile Nr.2 (green - 675 mm).
Pos
Amount
Name
Dimension
26
16
Slot nut
M8
2
4
Aluminum Profile Nr.2
675 mm
5
2
Aluminum Profile Nr.5
650 mm

5
Frame Assembly
Side Frame
5-4 DJet 300-500-700 –HW Installation Manual
DJet HW Setup v2.0
Frist, insert 4 slot nuts M8 into each base profile
Nr.1. Then mount profile Nr.2.
Do not fully tighten the screws yet!
Locate profile Nr.5 (red –650 mm).
Insert into profile Nr.2 four slot nuts, size M8.
Tighten the screws firmly on the right sides.
Tighten the screws firmly on the left side.