Equalizer FA4TM Assembly instructions

OPERATOR INSTRUCTION MANUAL
EQUALIZER INTERNATIONAL LTD
www.equalizerinternational.com
FLANGE
ALIGNMENT
TOOLS
FA4TM
FA9TE

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 1
CONTENTS
1. INTRODUCTION
2. TOOL SAFETY
2.1 GENERAL SAFETY
2.2 PERSONNEL COMPETENCY
2.3 DISCLAIMER
2.4 DEFINITION OF TERMS
2.5 HAZARDS
3. FLANGE MISALIGNMENT DETERMINATION PROCEDURE
3.1 LATERAL MISALIGNMENT
3.2 ROTATIONAL (TWIST) MISALIGNMENT
4. FA4TM MECHANICAL FLANGE ALIGNMENT TOOL
4.1 TOOL CAPABILITIES
4.2 RANGE OF APPLICATION
4.3 TOOL FUNCTION
4.4 KIT CONTENTS
4.5 TOOL DIMENSIONS
4.6 TOOL MAINTENANCE
5. FA9TE HYDRAULIC FLANGE ALIGNMENT TOOL
5.1 TOOL CAPABILITIES
5.2 RANGE OF APPLICATION
5.3 TOOL FUNCTION
5.4 TOOL DIMENSIONS
5.5 TOOL MAINTENANCE
6. RANGE OF APPLICATION
6.1 BS10, API6BX, API6B WELD NECK FLANGE TABLES
6.2 ASME B16.5, ASME B16.47, DIN WELD NECK
FLANGE TABLES
6.3 SPO FLANGE TABLE
7. TROUBLESHOOTING
7.1 FA4TM TROUBLESHOOTING
7.2 FA9TE TROUBLESHOOTING
8. REGULATORY INFORMATION
8.1 REGISTERED HEAD OFFICE
9. PARTS LISTS & SERVICE KITS
02/01/2020

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 2
1.
INTRODUCTION
The Equalizer™ FA4TM and FA9TE Flange Alignment
Tools are aids for use in normal maintenance and
installation procedures, and enable the realignment
of misaligned anges within their respective working
capacities.
For example, the tools can be used to assist in the
replacement of ring and other types of ange joint.
It is essential that the user familiarises themselves
with the contents of this manual prior to using the
tool.
This manual contains information for the following
tools:
• FA4TM Flange Alignment Tool
• FA9TE Flange Alignment Tool
2.
SAFETY INFORMATION
2.1
GENERAL SAFETY
These instructions cover the safe operation and
maintenance of THE EQUALIZER FA4TM and
FA9TE FLANGE ALIGNMENT tools. The use of these
tools should be as part of a broader task-based risk
assessment, which should be carried out by the
operation supervisor or other competent person.
Failure to comply with the safety information
contained within this manual could result in personal
injury or equipment damage. Read all instructions,
warnings and cautions carefully, and follow all safety
precautions.
The safety of the operator, any assisting personnel
and the general public is of paramount importance.
Always work in accordance with applicable national,
local, site & company-wide safety procedures.
2.2
PERSONNEL COMPETENCY
Only personnel deemed competent in the use of
mechanical and hydraulic equipment should use
these tools.
2.3
DISCLAIMER
Equalizer cannot be held responsible for injury or
damage resulting from unsafe product use, lack of
maintenance or incorrect product and/or system
operation. If in doubt as to the safety precautions
and applications, contact Equalizer using the contact
details at the back of this manual.

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 3
2.4
DEFINITION OF TERMS
A CAUTION is used to indicate correct operating or
maintenance procedures and practices to prevent damage
to, or destruction of equipment or other property.
A WARNING indicates a potential danger that requires
correct procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action
may cause serious injury or even death.
DO: an illustration showing how the tool should
be used.
DON’T: an illustration showing an incorrect way
to use a tool.
2.5
HAZARDS
WARNING: Ensure all hydraulic components
are rated to a safe working pressure of 700 bar
(10,000 psi).
WARNING: Do not overload equipment. The
risk of hydraulic overloading can be minimised
by using the Equalizer Hand Pump, which has a
factory-set safety valve preventing the safe
working pressure being exceeded.
If alternative hydraulic pumps are used, ensure
that there are adequate systems to limit the
working pressure to 700 bar (10,000 psi).
CAUTION: Ensure components are protected
from external sources of damage, such as
excessive heat, ame, moving machine parts,
sharp edges and corrosive chemicals.
CAUTION: Take care to avoid sharp bends and
kinks in hydraulic hoses. Bends and kinks can
cause severe back-up pressure and cause hose
failure. Protect hoses from dropped objects; a
sharp impact may cause internal damage to
hose wire strands. Protect hoses from crush
risks, such as heavy objects or vehicles; crush
damage can cause hose failure.
WARNING: Applying pressure to a damaged
hose may cause it to rupture.
WARNING: Immediately replace worn or
damaged parts. Use only genuine Equalizer
parts from approved distributors or service
centres. Equalizer parts have been engineered
and manufactured to be t-for-purpose.
DANGER: To minimise risk of personal injury
keep hands and feet away from the tool and
workpiece during operation.
WARNING: Always wear suitable clothing and
Personal Protective Equipment (PPE). Do not
handle pressurised hoses; escaping oil under
pressure can penetrate the skin, causing serious
injury. Seek medical attention immediately if oil
penetration is suspected.
WARNING: Only pressurize complete and fully
connected hydraulic systems. Do not pressurize
systems that contain unconnected couplers.
CAUTION: Do not lift hydraulic equipment by
the hoses or couplers. Use only the designated
carrying handles.
CAUTION: Lubricate tools as directed in this
manual prior to operation. Use only approved
lubricants of high quality, following the lubricant
manufacturers instructions.
CAUTION: Only use the designated anchor
point for xing the lanyard. Do not attach the
lanyard to the plastic handle.
DANGER: Care should be taken when using
the lanyard to avoid entanglement with body
parts.
The vibration total value to which this tool is
subjected does not exceed 2.5 m/s2.

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 4
3.
FLANGE MISALIGNMENT
DETERMINATION
PROCEDURE
The tool being used must not be attached to a
anged joint prior to the misalignment procedure
being carried out.
3.1
LATERAL MISALIGNMENT
1. Loosen and remove every second bolt around
the ange. Continue with this until misalignment
occurs.
A anged joint, once broken down, may spring
out of alignment at any point or in any direction
around its circumference. Misalignment may not
occur until only a few bolts remain.
2. At this point the direction of any misalignment
should become obvious. The alignment tool
being used should be attached at the maximum
point of misalignment (point A or B in the
examples shown below).
POINT A
POINT B
POINT A
POINT B
3.2
ROTATIONAL (TWIST)
MISALIGNMENT
If the outer circumference of the anges are in
alignment but the operator is unable to t the bolt
into any two corresponding bolt-holes then rotational
misalignment may have occured.
In this case the alignment tool can be attached to
the most accessible point as misalignment occurs at
all bolt-holes to the same degree.
1. Attach the alignment tool at the most accessible/
convenient point (as shown in sections) and use
it to push the anges out of alignment until one
pair of bolt-holes becomes parallel.
PARALLEL
BOLT-HOLES
ALIGNMENT
TOOL
2. Insert the bolt into the aligned bolt-hole and
release the alignment tool. The load will transfer
onto the bolt.
BOLT
3. Repeat steps 1 and 2 at other points around the
ange until all of the remaining bolt-holes are
parallel and the rest of the bolts can be insterted.
ALIGNMENT
TOOL

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 5
4.
FA4TM
MECHANICAL FLANGE
ALIGNMENT TOOL
The FA4TM Flange Alignment Tool uses mechanical torque
to advance the screw bolt and align the anges.
4.1
TOOL CAPABILITIES
ALIGNING FORCE
Maximum SWL torque of 68 N·m (50 ft·lb) will generate
4 T (40 kN) aligning force.
4.2
RANGE OF APPLICATION
Minimum and Maximum Flange sizes:
Dimension A: must be between 30 mm and 133 mm
(1.18” and 5.23”)
Dimension B: bolt-hole diameter must be 24 mm
(0.94”) or greater
DIMENSION
A
DIMENSION
B
4.3
FA4TM TOOL FUNCTION
MECHANICAL TOOL OPERATION
The FA4TM Alignment tool uses mechanical torque
to advance the screw bolt and align the anges. The
torque is applied using the supplied Torque Wrench,
enabling accurate control of the force applied.
TORQUE WRENCH USAGE
Holding the Torque Wrench in one hand, unlock the
knurled handle by turning the locking knob anti-
clockwise.
Select the torque setting by turning the knurled
handle until the required torque value is indicated.
For example, to set the Torque Wrench to 46 N·m:
turn the knurled handle until the 0 on the ne scale
aligns with 40 N·m on base scale; now turn slightly
further until the 6 on the ne scale aligns with the
central line.
Setting an imperial torque (in ft·lb) is done in exactly
the same way.
Lock the handle by turning the locking knob clockwise.
Do not attempt to turn the grip while it is locked.
Install the supplied socket onto the Torque Wrench
and attach to the tool.
Slowly and smoothly pull the handle, gradually
applying more force until you feel or hear the Torque
Wrench click, indicating that the selected torque has
been achieved. Do not continue to apply force after
the Torque Wrench has clicked. Special care should
be taken when using low torque settings.

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 6
TORQUE WRENCH CARE
Prior to storing the Torque Wrench, and between
use, leave the Torque Wrench with its lowest torque
setting selected.
To clean the Torque Wrench, wipe gently with a
damp cloth. Avoid using any detergent or solvent
as this may detrimentally aect the factory-tted
internal lubrication of the mechanism.
FA4TM GENERAL GUIDANCE
The FA4TM is secured to the lower of the two anges
by fully inserting the lift hook into the bolt-hole at
the point of greatest misalignment.
The drop leg is adjusted down to the pipe while the
tool is held level in the bolt-hole.
The wing retaining screw is loosened to allow the
wing to be extended out.
The screw bolt is turned clockwise until the friction
pad comes into contact with the circumference of
the opposite ange.
The torque wrench is set to 68 N·m (50 ft·lb) (max),
attached to the screw bolt and turned to screw down
the ange, bringing the joint into alignment.
ACTUATING THE FA4TM
Carry out the Flange Misalignment Determination
Procedure (see Section 3) to determine the points of
maximum misalignment.
In this example the points of maximum misalignment
are the top and bottom of the joint.
POINT OF MAX.
MISALIGNMENT
POINT OF MAX.
MISALIGNMENT
Guide the lift hook into the bolt-hole at the maximum
point of misalignment.
Adjust the drop leg down onto the pipe by turning
the adjustment knob in a clockwise direction. The
tool should be held up level within the bolt-hole
during adjustment.
N.B. The tool must be parallel to the pipe at all times.
DROP LEG KNOB
LIFT
HOOK
PARALLEL

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 7
Loosen the wing retaining knob and extend the wing
over to the opposite ange.
Rotate the screw bolt onto the surface of the opposite
ange. Ensure that the tool is sitting level and that
the friction pad on the base of the swivel is in full
and even contact with the surface of the opposite
ange.
SCREW
BOLT WING RETAINING
KNOB
SWIVEL
Attach the hook of the strap through the buckle on
top of the base plate as shown.
Now place the hook of the ratchet mechanism
through the opposite side of the buckle as shown.
Feed the open end of the strap through the ratchet
mechanism as shown. Tighten the strap using the
ratchet mechanism.
The torque wrench should be set at 19 N·m (14 ft·lb)
then attached to the screw bolt.

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 8
4.4
FA4TM KIT CONTENTS
STANDARD KIT
Product Code: FA4TMSTD
1 x FA4TM Tool
1 x 68 N·m (50 ft·lb) Torque Wrench with 22 mm socket
1 x Ratchet and Strap
1 x Instruction Manual
1 x Carry-Case
Carry-Case Dimensions:
600 mm x 370 mm x 200 mm
(23.6” x 14.6” x 7.9”)
Tool only Weight: 8.6 kg (19.0 lb)
Gross Kit Weight: 12.2 kg (26.9 lb)
Tighten the screw bolt in a clockwise direction
until the anges come into alignment or the torque
wrench “clicks”.
If the torque wrench has clicked and the anges
are still misaligned adjust the torque wrench up to
33 N·m (24 ft·lb) and continue until a maximum
torque wrench setting of 68 N·m (50 ft·lb) is reached
or the anges are aligned.
Once in alignment the bolts may be inserted and
tightened.
After replacing all of the bolts (apart from the bolt
which will go into the bolt-hole in which the FA4TM
is located), remove the tool by reversing steps 2 - 8.
Insert the last bolt and tighten.
WARNING: The maximum safe working
load is 68 N·m (50 ft·lb). Exceeding 68 N·m
(50 ft·lb) will result in damage to the tool.
WARNING: Care should be taken not to
drop any of the component parts when
removing them from the ange joint. This
action will prevent injuries to either the
operator’s lower limbs or to passers-by.

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FA4TM/FA9TE FLANGE ALIGNMENT TOOL 9
4.6
FA4TM TOOL MAINTENANCE
INSPECTION
A thorough inspection should be carried out prior
to usage, storage or transportation to ensure the
completeness and condition of the tool.
Inspection should include:
• visual inspection of the outer parts of the tool,
checking for obvious damage, degradation or
missing parts.
• visual inspection of the swivel, screw bolt and
leg screw, checking for obvious damage and
degradation.
Cleaning and servicing should be undertaken as
required prior to the tool being used, stored or
transported.
CLEANING
To lightly clean the tool, wipe gently with a damp
cloth.
If more thorough cleaning is required (for example
following immersion in water) carry out the following
cleaning procedure:
• strip the tool down, observing the schematics in
section 9
• clean the components using detergent, following
the manufacturer’s guidelines
• rinse the components to remove traces of
detergent
• dry the component thoroughly
Inspect, service and lubricate the tool immediately
after the cleaning process.
4.5
FA4TM TOOL DIMENSIONS
MINIMUM EXTENSION
367 mm
14.45”
45 mm
1.77”
100 mm
3.94”
292 mm
11.50”
MAXIMUM EXTENSION
54 mm
2.12”
158 mm
6.22”
480 mm
18.90”
357 mm
14.06”
140 mm
5.51”

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 10
It is important that the thrust bearing is free from
dirt and corrosion and rotates freely.
With the use of a penetrating oil such as WD-40 or
similar, spray the oil between the thrust plate and
the swivel as shown below.
SWIVEL
THRUST
PLATE
PENETRATING OIL
Ensure the thrust plates rotate freely before using
the tool to align a ange joint.
ROTATE
SERVICING
Replace missing, worn or damaged parts. Use only
genuine Equalizer parts from approved distributors
or service centres. Equalizer parts have been
engineered and manufactured to be t for purpose.
Grease all moving parts by following the Lubrication
Procedure prior to usage, storage or transportation.
Ensure rollers, pins and wing remain grit free and
that the rollers rotate freely.
Secure the tool upright on a bench.
Using a small at screw driver, lever out the end of
the spiral clips and then rotate anti-clockwise and
remove.
Slide the roller shafts out in order to remove the
rollers and bearings for examination.
Inspect the roller shafts, rollers and bearings for
damage. If there is no damage present then they can
be cleaned, greased and re-assembled by reversing
the steps above.
Recommended grease: Hi-load bearing grease, e.g.
Rocol Sapphire hi-load.
SPIRAL
CLIPS
NEEDLE
BEARING
ROLLER
NEEDLE
BEARING
ROLLER
ROLLER
SHAFTS

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 11
LONG-TERM STORAGE - MAINTENANCE PLAN
• Rub components down with a dry cloth to remove
moisture.
• Coat EVERY surface and contact point with a
corrosion inhibitor. Where necessary, coat inside
and outside of component
• Nuts and threads must also be coated with a
corrosion inhibitor.
• Once surfaces have been coated, seal individual
components in clear plastic bags or clear vacuum
bags or clear shrink wrap.
NOTE: bags/shrink wrap must be clear for
visibility. Take care when using shrink wrap that
the tool is / components are still easy to see.
• Remove all or, where not vacuum sealed, as
much air from bags as possible
• Once bags have been closed and sealed DO NOT
re-open. Any visual inspections must be done
with closed and sealed bags. If bags are opened
the components will have to be dried, re-coated
and re-sealed in bags/shrink wrap.
• Replace silica gel (100g) EVERY TIME the case is
opened.
NOTE: depending on moisture content of air,
silica gel should be changed weekly.
• Visually inspect kits after 30-days and every 30-
days thereafter. Remember to replace silica gel
before closing case.
STORAGE AND TRANSPORTATION
Equalizer tools should be stored in a cool, dry
place. Tools should always be cleaned, serviced and
lubricated prior to storage. Ensure that tools are
stored in their designated packing cases.
SUBSEA USAGE
Using FA4TM Sub-Sea:
The FA4TM is actuated mechanically and can be used
sub-sea providing the following actions are taken:
• The tool is actuated via the torque wrench by a
diver.
• The tool is stripped down, cleaned and lubricated
immediately to minimise corrosion.

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 12
5.3
FA9TE TOOL FUNCTION
FA9TE GENERAL GUIDANCE
The FA9TE is secured to the lower of the two anges
by fully inserting the lift hook into the bolt-hole at
the point of greatest misalignment.
The drop leg is adjusted down onto the pipe while
the tool is held up level in the bolt hole.
The release knob should be loosened to allow the
wing to be extended out to the required distance.
The hydraulic cylinder should then be adjusted down
onto the circumference of the ange opposite by
rotating it in a clockwise direction.
The hydraulic hose and pump are attached to the
cylinder and the hand pump is primed, bringing the
joint into alignment.
5.
FA9TE
HYDRAULIC FLANGE
ALIGNMENT TOOL
5.1
TOOL CAPABILITIES
ALIGNING FORCE
With 700 bar (10 000 psi) of hydraulic pressure applied,
the tool can apply 9 T (90 kN) aligning force.
5.2
RANGE OF APPLICATION
Minimum and Maximum Flange sizes:
Dimension A: must be between 93 mm and 228 mm
(3.66” and 8.98”)
Dimension B: bolt-hole diameter must be 35.5 mm
(1.40”) or greater
DIMENSION
A
DIMENSION
B

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FA4TM/FA9TE FLANGE ALIGNMENT TOOL 13
WING
HYDRAULIC
CYLINDER
PARALLEL
WING
RELEASE
PLUNGER
Attach the hook on the strap through the base plate
as shown.
Now place the hook of the ratchet mechanism
through the base on the opposite side as shown.
Feed the open end of the strap through the ratchet
mechanism as shown. Tighten the strap using the
ratchet mechanism.
ACTUATING THE FA9TE
Carry out the Flange Misalignment Determination
Procedure (see Section 3) to determine the points of
maximum misalignment.
In this example the points of maximum misalignment
are at the top and bottom of the joint.
POINT OF MAX.
MISALIGNMENT
POINT OF MAX.
MISALIGNMENT
Guide the lift hook into the bolt hole at the point of
maximum misalignment.
Adjust the drop leg onto the pipe (using the
adjustment knob) while holding the lift hook up
level with the bolt hole.
LIFT
HOOK
ADJUSTING
KNOB
Loosen the wing release knob and extend the wing
out to the required distance.
Rotate the hydraulic cylinder down until the base of
the cylinder locates onto the surface of the opposite
ange.
Ensure that the tool is sitting level and that the
cylinder is in full and even contact with the surface
of the opposite ange.
N.B Ensure the tool is parallel to the pipe.

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FA4TM/FA9TE FLANGE ALIGNMENT TOOL 14
5.4
FA9TE KIT CONTENTS
STANDARD KIT
Product Code: FA9TESTD
1 x FA9TE Tool
1 x 700 bar (10 000 psi) HP350S Hydraulic Hand Pump
1 x 2.0 m (78.74”), 700 bar (10 000 psi) Hydraulic Hose
1 x Ratchet and Strap
1 x Instruction Manual
1 x Carry-Case
Carry-Case Dimensions:
920 mm x 520 mm x 210 mm
(36.2” x 20.5” x 8.3”)
Tool only Weight: 14.5 kg (32.0 lb)
Gross Kit Weight: 26.5 kg ( 58.4 lb)
Connect the hydraulic pump to the hydraulic hose,
and the hose to the hydraulic adjusting cylinder.
Prime the pump until the joint comes into alignment.
Once in alignment the bolts may be inserted and
tightened.
After replacing all of the bolts (apart from the bolt
which will go into the bolt hole in which the FA9TE
is located), remove the tool by reversing the steps
above.
Insert the last bolt and tighten.
WARNING: Care should be taken not to
drop any of the component parts when
removing them from the ange joint. This
action will prevent injuries to either the
operator’s lower limbs or to passers-by.

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FA4TM/FA9TE FLANGE ALIGNMENT TOOL 15
5.6
FA9TE TOOL MAINTENANCE
INSPECTION
A thorough inspection should be carried out prior
to usage, storage or transportation to ensure the
completeness and condition of the tool.
Inspection should include:
• visual inspection of the outer parts of the tool,
checking for obvious damage, degradation or
missing parts.
• visual inspection of the hydraulic cylinder,
hydraulic coupler and leg screw, checking for
obvious damage and degradation.
Cleaning and servicing should be undertaken as
required prior to the tool being used, stored or
transported.
CLEANING
To lightly clean the tool, wipe gently with a damp
cloth.
If more thorough cleaning is required (for example
following immersion in water) carry out the following
cleaning procedure:
• strip the tool down, observing the schematics in
section 9
• clean the components using detergent, following
the manufacturer’s guidelines
• rinse the components to remove traces of
detergent
• dry the component thoroughly
Inspect, service and lubricate the tool immediately
after the cleaning process.
5.5
FA9TE TOOL DIMENSIONS
MINIMUM EXTENSION
105 mm
4.13”
521 mm
20.51”
267 mm
10.51”
24 mm
0.94”
MAXIMUM EXTENSION
82 mm
3.23”
240 mm
9.45”
656 mm
25.83”
471 mm
18.54”

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 16
Remove the circlip using circlip pliers (not illustrated).
Remove the shaft and two bearings.
Inspect the bearing housing, shaft and needle
bearings for any sign of damage, dirt or grit. Clean
the surfaces before applying grease to the shaft
and into the needle bearings.
Recommended grease - Rocol or Sapphire Hi-Load.
Remove the spiral retaining clips from the lower shaft
and slide the shaft out from the main body.
The roller and needle bearing can be removed
through the upper section of the tool as shown.
Inspect the roller, shaft and needle bearings for any
sign of damage, dirt or grit. Clean and then smear a
small amount of grease onto the shaft and into the
needle bearings.
Recommended grease - Rocol Sapphire Hi-Load or
equivalent Hi-Load Bearing grease.
Re-assemble by reversing the steps above.
SERVICING
Replace missing, worn or damaged parts. Use only
genuine Equalizer parts from approved distributors
or service centres. Equalizer parts have been
engineered and manufactured to be t for purpose.
Grease all moving parts by following the Lubrication
Procedure prior to usage, storage or transportation.
Ensure rollers, pins and wing remain grit free and
that the rollers rotate freely.
Place the tool on a workbench and secure it in an
upright position.
Remove the two spring pins on the front of the main
body as shown.
The wing can now be removed from the main body
by sliding it forward.

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FA4TM/FA9TE FLANGE ALIGNMENT TOOL 17
LONG-TERM STORAGE - MAINTENANCE PLAN
• Rub components down with a dry cloth to remove
moisture.
• Coat EVERY surface and contact point with a
corrosion inhibitor. Where necessary, coat inside
and outside of component
• Nuts and threads must also be coated with a
corrosion inhibitor.
• Once surfaces have been coated, seal individual
components in clear plastic bags or clear vacuum
bags or clear shrink wrap.
NOTE: bags/shrink wrap must be clear for
visibility. Take care when using shrink wrap that
the tool is / components are still easy to see.
• Remove all or, where not vacuum sealed, as
much air from bags as possible
• Once bags have been closed and sealed DO NOT
re-open. Any visual inspections must be done
with closed and sealed bags. If bags are opened
the components will have to be dried, re-coated
and re-sealed in bags/shrink wrap.
• Replace silica gel (100g) EVERY TIME the case is
opened.
NOTE: depending on moisture content of air,
silica gel should be changed weekly.
• Visually inspect kits after 30-days and every
30-days thereafter. Remember to replace silica
gel before closing case.
STORAGE AND TRANSPORTATION
Equalizer tools should be stored in a cool, dry
place. Tools should always be cleaned, serviced and
lubricated prior to storage. Ensure that tools are
stored in their designated packing cases.
SUBSEA USAGE
Using FA9TE Sub-Sea:
The FA9TE is actuated by means of single acting
spring-return hydraulic cylinder and can be used
subsea providing the following actions are taken:
• The gauge and manifold are removed from the
Equalizer hydraulic hand pump and the coupler
is tted directly to the pump outlet (tools in this
conguration can be requested from Equalizer).
• The tool is connected to the Equalizer pump
while still top-side.
• The pump release valve is fully opened and
remains open until the tool has descended to the
working depth. This will allow the pressure to
equalise.
• The tool is actuated via the hand pump by a diver.
• Upon completion of works the release valve is
left in the fully open position until the tool has
ascended to the surface.
Please note that a sub-sea FA9TE tool cannot be
operated from top-side by use of a down-line. The
return springs in the hydraulic cylinders do not have
sucient force to close the tool if used with a down-
line from a top-side pump, therefore the standard
hydraulic tools will not function correctly and may
jam in place if used in this conguration.

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 18
6.1 BS10 FLANGE RANGE OF APPLICATION
CLASS A
NPS 3 1/2" 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20" 21" 22" 23" 24" 26" 27" 29" 30" 33" 35" 36" 39" 42" 45" 48" 54" 60" 66" 72"
TOOL FA1TM FA1TM FA4TM FA4TM
CLASS D
NPS 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20" 21" 22" 23" 24" 29" 30" 33" 35" 36" 39" 42" 45" 48" 54" 60" 66" 72" 78" 84" 96" 108" 120"
TOOL FA1TM FA4TM FA9TE
CLASS E
NPS 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20" 21" 22" 23" 24" 27" 29" 30" 33" 35" 36" 39" 42" 45" 48"
TOOL FA1TM FA4TM FA9TE
CLASS F
NPS 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20" 21" 22" 23" 24" 27" 29" 30" 33" 35" 36" 39" 42" 45" 48"
TOOL FA1TM FA4TM FA9TE
CLASS H
NPS 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20" 21" 22" 23" 24"
TOOL FA1TM FA4TM
CLASS J
NPS 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20" 21" 22" 23" 24"
TOOL FA1TM FA4TM FA9TE
CLASS K
NPS 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20"
TOOL FA1TM FA4TM FA9TE
CLASS R
NPS 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 7" 8" 9" 10" 12" 13" 14" 15" 16" 17" 18" 19" 20"
TOOL FA1TM FA4TM FA9TE
CLASS S
NPS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 6" 7" 8" 9" 10" 11" 12" 13" 14" 15" 16" SUITABLE FOR FA1TM TOOL
TOOL FA1TM FA4TM FA9TE SUITABLE FOR FA4TM TOOL
CLASS T
NPS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 4 1/2" 5" 6" 7" 8" 9" 10" 11" 12" 13" SUITABLE FOR FA9TE TOOL
TOOL FA1TM FA4TM FA9TE NOT SUITABLE FOR TOOLS
API6BX WELD NECK FLANGE RANGE OF APPLICATION
CLASS
10K
NPS 1 13-16" 2 1-16" 2 9-16" 3 1-8" 4 1-16" 5 1-8" 7 1-16" 9" 11" 13 5-8" 16 3-4"
TOOL FA1TM FA4TM FA9TE
CLASS
15K
NPS 1 13-16" 2 1-16" 2 9-16" 3 1-8" 4 1-16" 5 1-8" 7 1-16" 9" 11" 13 5-8" 16 3-4"
TOOL FA1TM FA4TM FA9TE
CLASS
20K
NPS 1 13-16" 2 1-16" 2 9-16" 3 1-8" 4 1-16" 5 1-8" 7 1-16" 9" 11" 13 5-8" 16 3-4"
TOOL FA4TM FA9TE
API6B WELD NECK FLANGE RANGE OF APPLICATION
CLASS
2K
NPS 2 1-16" 2 9-16" 3 1-8" 4 1-16" 5 1-8" 7 1-16" 9" 11" 13 5-8" 16 3-4" 21 1-4"
TOOL FA1TM FA4TM
CLASS
3K
NPS 2 1-16" 2 9-16" 3 1-8" 4 1-16" 5 1-8" 7 1-16" 9" 11" 13 5-8" 16 3-4" 21 1-4"
TOOL FA1TM FA4TM FA9TE
CLASS
5K
NPS 2 1-16" 2 9-16" 3 1-8" 4 1-16" 5 1-8" 7 1-16" 9" 11" 13 5-8" 16 3-4" 21 1-4"
TOOL FA1TM FA4TM FA9TE
6. RANGE OF APPLICATION

OPERATOR INSTRUCTION MANUAL IM_FA4TM-FA9TE_Rev11_A4_EN
FA4TM/FA9TE FLANGE ALIGNMENT TOOL 19
6.2 ASME B16.5 FLANGE RANGE OF APPLICATION
CLASS
150
NPS 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
TOOL FA1TM FA4TM
CLASS
300
NPS 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
TOOL FA1TM FA4TM
CLASS
400
NPS 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
TOOL FA1TM FA4TM FA9TE
CLASS
600
NPS 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
TOOL FA1TM FA4TM FA9TE
CLASS
900
NPS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
TOOL FA1TM FA4TM FA9TE
CLASS
1500
NPS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
TOOL FA1TM FA4TM FA9TE
CLASS
2500
NPS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
TOOL FA1TM FA4TM FA9TE
ASME B16.47 FLANGE RANGE OF APPLICATION
CLASS
150
NPS 22" 26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48"
TOOL FA4TM FA9TE
CLASS
300
NPS 22" 26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48"
TOOL FA4TM FA9TE
CLASS
400
NPS 22" 26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48"
TOOL FA4TM FA9TE
CLASS
600
NPS 22" 26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48"
TOOL FA4TM FA9TE
CLASS
900
NPS 22" 26" 28" 30" 32" 34" 36" 38" 40" 42" 44" 46" 48"
TOOL FA9TE
DIN WELD NECK FLANGE RANGE OF APPLICATION
CLASS
PN16
NPS 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 7" 8" 10" 12" 14" 16" 18" 20" 24" 28" 32" 36" 40" 48" 56" 72" 80"
TOOL FA1TM FA4TM FA9TE
CLASS
PN25
NPS 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 7" 8" 10" 12" 14" 16" 18" 20" 24" 28" 32" 36" 40"
TOOL FA1TM FA4TM
CLASS
PN40
NPS 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 7" 8" 10" 12" 14" 16" 18" 20"
TOOL FA1TM FA4TM
CLASS
PN64
NPS 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 7" 8" 10" 12" 14" 16"
TOOL FA1TM FA4TM
CLASS
PN100
NPS 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 7" 8" 10" 12" 14" SUITABLE FOR FA1TM TOOL
TOOL FA1TM FA4TM FA9TE SUITABLE FOR FA4TM TOOL
CLASS
PN160
NPS 3/8" 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 7" 8" 10" 12" SUITABLE FOR FA9TE TOOL
TOOL FA1TM FA4TM FA9TE NOT SUITABLE FOR TOOLS