Equalizer SG4TM User manual

TS_Collet-Holder-Kit_Rev01b_A4 09 February 2018
Collet Holder Kits
Instrucons for Use
PLEASE USE THIS INSTRUCTION SHEET IN CONJUNCTION WITH SECURE-GRIP AND VALVE CHANGE OUT MANUALS
Specialist kits have been developed to enable the Equalizer Secure Grip Hydraulic Flange Spreaders and Valve Change
Out Tools to be operated in situaons where the standard tool may not t.
It shortens/lengthens the collet holders, eecvely opening/closing up the tool so that it engages the anges on
either side of the valve or spacer.
For example, on larger ange-joints or where clearance around the ange is restricted.
GENERAL ARRANGEMENTS AND PARTS LISTS
SG4TM/SG6TM Collet Holder Kit SG11TM Collet Holder Kit
ITEM NO DESCRIPTION QTY ITEM NO DESCRIPTION QTY
1 Collet Holder 2 1 Collet Holder 2
2 Drive Cone 2 2 Drive Cone 2
3 Collet 2
SG13TE/SG15TE Collet Holder Kit SG18TE Collet Holder Kit SG25TE Collet Holder Kit
ITEM NO DESCRIPTION QTY ITEM NO DESCRIPTION QTY ITEM NO DESCRIPTION QTY
1 Collet Holder 2 1 Collet Plug 1 1 Collet Plug 1
2 Drive Tube 2 2 Drive Cone 1 2 Drive Tube 1
3 Washer 2

TS_Collet-Holder-Kit_Rev01b_A4 09 February 2018
REPLACEMENT
• Pleaserefertothefollowingnotesforinstrucononhowtoremovethestandarddrivecone/tubeandcolletplug/holder
fromthespreadingplugassembly.Thesearethenreplacedwiththedrivecone/tubeandcolletplug/holderfromthenew
kitalongwiththeappropriatecollet.
STEP 1. REMOVING EXISTING COLLET HOLDERS
SG4TM/SG6TM/SG11TM/SG13TE/SG15TE:
1. Placethetoolonitssideonaworkbenchoratsurface.
Unscrewandremovethedrivenut.
2. Pullthecolletspringplungerringout,removethe
standardcolletheadassemblyfromthetool,andplace
backintothetoolcase.
STEP 2. INSTALLING COLLET HOLDER KIT
SG4TM/SG6TM
1. Insertthenewcolletheadassemblyintothetooland
rotatetheassemblyunlthespringplungerengagesin
thecolletholderslot.Replacethedrivenut(handght).
2. Nowfollowtheoperaoninstruconsasperthe
operaonmanualsuppliedwiththetool.
SG11TM:
1. Slidethenewdriveconeothenewcolletholder.Select
theappropriatecolletfortheangejointtobeseparated
andslideitontothenewcolletholder.Slidethenew
driveconeontothenewcolletholder,ensuretheconical
faceofthedriveconeisincontactwiththecollet.
2. Insertthenewcolletheadassemblyintothetooland
rotatetheassemblyunlthespringplungerengagesin
thecolletholderslot.Replacethedrivenut(handght).
3. Repeattheprocedureforthesecondcollethead
assembly
4. Nowfollowtheoperaoninstruconsasperthe
operaonmanualsuppliedwiththetool.
SG13TE/SG15TE:
1. Slidethedrivetubeothecolletholder.Selectthe
appropriatecolletfortheangejointtobeseparatedand
slideitontothenewcolletholder.Slidethedrivecone
andnewdrivetubeontotheshortcolletholder,ensure
the conical face of the drive cone is in contact with the
collet.
2. Insertthenewcolletheadassemblyintothetooland
rotatetheassemblyunlthespringplungerengagesin
thecolletholderslot.Replacethedrivenut(handght).
3. Repeattheprocedureforthesecondcollethead
assembly
4. Nowfollowtheoperaoninstruconsasperthe
operaonmanualsuppliedwiththetool.
(tubeand
coneforsome
tools?e.g.
SG15TE)
DRIVE
NUT
COLLET SPRING
PLUNGER RING
STANDARD COLLET
HOLDER
STANDARD
DRIVE CONE
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
DRIVE
NUT
COLLET SPRING
PLUNGER RING
STANDARD COLLET
HOLDER
STANDARD
DRIVE CONE
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
DRIVE
NUT
COLLET SPRING
PLUNGER RING
STANDARD COLLET
HOLDER
STANDARD
DRIVE CONE
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
DRIVE
NUT
COLLET SPRING
PLUNGER RING
STANDARD COLLET
HOLDER
STANDARD
DRIVE CONE
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
NEW
DRIVE CONE NEW COLLET HOLDER
NEW
COLLET HOLDER KIT
NEW DRIVE
TUBE NEW COLLET HOLDER
NEW COLLET
HOLDER KIT
EXISTING
DRIVE CONE
NEW DRIVE
TUBE NEW COLLET HOLDER
NEW COLLET
HOLDER KIT

TS_Collet-Holder-Kit_Rev01b_A4 09 February 2018
STEP 1. REMOVING EXISTING COLLET HOLDERS
SG18TE:
1. Placethespreadingplugassemblyonaworkbenchor
atsurface.
2. Removethedrivenutandplacethespreadingplug
assemblybackinthetoolcase.
SG25TE:
1. Placethespreadingplugassemblyonaworkbenchor
atsurface.
2. Removethedrivenutandslidethedrivetubeanddrive
coneothespreadingplugassembly.Slidethedrive
tubebackontothecolletplugandplacethemintothe
toolcase.
STEP 2. INSTALLING COLLET HOLDER KIT
SG18TE:
1. Slidethenewdriveconeothenewcolletplug.Select
theappropriatecolletfortheangejointtobeseparated
andslideitontothenewcolletplug.Slidethenewdrive
coneontothenewcolletplug,ensuretheconicalfaceof
thedriveconeisincontactwiththecollet.
2. Replacethedrivenut(handght).
3. Nowfollowtheoperaoninstruconsasperthe
operaonmanualsuppliedwiththetool.
SG25TE:
1. Slidethenewdrivetubeothenewcolletplug.Select
theappropriatecolletfortheangejointtobeseparated
andslideitontothenewcolletplug.Slidetheexisng
driveconeandnewdrivetubeontothecolletplug,
ensure the conical face of the drive cone is in contact
withthecollet.
2. Replacethedrivenut(handght).
3. Nowfollowtheoperaoninstruconsasperthe
operaonmanualsuppliedwiththetool.
EQUALIZER INTERNATIONAL LTD
Equalizer House
ClaymoreDrive
AB238GDAberdeen–Scotland,UK
Tel:+44(0)1224701970
Website:www.equalizerinternaonal.com
SPREADING
PLUG ASSEMBLY COLLET HOLDER ASSEMBLY CYLINDER ASSEMBLY
DRIVE
NUT DRIVE
CONE
DRIVE
TUBE COLLET
PLUG
SPREADING
PLUG ASSEMBLY
NEW COLLET
HOLDER KIT
NEW
COLLET PLUG
NEW DRIVE
TUBE
NEW
SPREADING
PLUG
ASSEMBLY
NEW DRIVE
TUBE NEW
COLLET PLUG
EXISTING DRIVE
CONE
DRIVE
NUT NEW
SPREADING
PLUG
ASSEMBLY
SPREADING
PLUG ASSEMBLY COLLET HOLDER ASSEMBLY CYLINDER ASSEMBLY
DRIVE
NUT DRIVE
CONE
DRIVE
TUBE COLLET
PLUG
SPREADING
PLUG ASSEMBLY
NEW COLLET
HOLDER KIT
NEW
COLLET PLUG
NEW DRIVE
TUBE
NEW
SPREADING
PLUG
ASSEMBLY
NEW DRIVE
TUBE NEW
COLLET PLUG
EXISTING DRIVE
CONE
DRIVE
NUT NEW
SPREADING
PLUG
ASSEMBLY
SPREADING
PLUG ASSEMBLY COLLET HOLDER ASSEMBLY CYLINDER ASSEMBLY
SPREADING
PLUG ASSEMBLY
DRIVE
NUT
NEW COLLET
HOLDER KIT
NEW DRIVE
CONE NEW
COLLET PLUG
NEW
SPREADING
PLUG
ASSEMBLY
NEW DRIVE
CONE
DRIVE
NUT NEW COLLET PLUG
NEW
SPREADING
PLUG
ASSEMBLY
SPREADING
PLUG ASSEMBLY COLLET HOLDER ASSEMBLY CYLINDER ASSEMBLY
SPREADING
PLUG ASSEMBLY
DRIVE
NUT
NEW COLLET
HOLDER KIT
NEW DRIVE
CONE NEW COLLET PLUG
NEW
SPREADING
PLUG
ASSEMBLY
NEW DRIVE
CONE
DRIVE
NUT NEW COLLET PLUG
NEW
SPREADING
PLUG
ASSEMBLY