Erbauer ERN642ATL-I User manual

AIR BODY SAW
ERN642ATL-I
Year
Guarantee
BX220IM

GUARANTEE
This product carries a 2 year guarantee. If your product develops a fault within this
period, you should in the first instance contact the retailer where the itemwas purchased.
This guarantee specifically excludes losses caused dueto:
- Fairwear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to followmanufacturer’s guidelines
- Loss of use of the goods
Consumables supplied with this product are excluded from any guarantee offered.
This guarantee does not affect your statutory rights. This guarantee is only valid in UK,
France, Poland, Germany, Romania, Spain, Portugal, and Ireland.
Congratulations on your purchase of a quality powertool fromKingfisher
International Products B.V..This product should give you reliable service but for
your peace of mind this power tool does carry a 2 year guarantee, the
terms of which are detailed below.
If this product develops a fault within the guarantee period contact your retailer.
Please retain this handbook in case you need to refer to safety, care or
guarantee information in the future.
AIR BODY SAW

AIR BODY SAW
GENERAL SAFETY RULES
WARNING!
Improper operation or maintenance of this tool could result in
personal injury and/or property damage. Read and understand all
warnings and operation instructions before using this tool.
When using this tool, these basic safety precautions should always
be followed to reduce the risk of personal injury and/or property
damage.
Workplace conditons
1. Always work in a clean, dry, well-ventilated area free of combustible materials.
Never operate the tool near flammable substances such as gasoline, naphtha,
cleaning solvent, etc.
2. Dress properly. Do not wear loose clothing. Tie up or cover long hair, remove any
jewelry, necklaces, etc., which might become caught by the tool.
3. Keep the work area well lit and free of clutter. Slips, trips and falls are major
causes of workplace injury. Be aware of excess air hose left on your walking way
or on the working surface.
4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a
hazard if damaged by use of the tool.
5. Keep visitors a safe distance from the work area. Keep children away.
Use of air tools
1. Stay alert and use common sense. Watch what you are doing. Do not operate the
tool when you are tired or under the influence of alcohol, drugs or medication.
2. Do not overreach. Keep proper footing and balance at all times.
3. Always wear eye protectors which provides protection from flying particles from
the front and side when using the tool. Ear protectors should also be worn.
4. Never use oxygen, carbon dioxide, combustible gases or any other type of
bottled gases as a power source for this tool.
5. Always verify prior to using this tool that the air source has been adjusted to the
rated air pressure range. Never connect to an air source that is capable of
exceeding 200psi.
6. Do not connect the air supply hose to the tool with your finger on the trigger.
7. Do not exceed the maximum working pressure 90psi/6.3bar for the tool.
Excessive pressure will reduce the tool life and/or might cause a hazardous
situation.
8. Never leave the operating tool unattended. Disconnect the air hose when the tool
is not in use.
9. Keep the air supply hose away from heat, oil and sharp edges.
10. Check the air supply hose for wear and/or leaks before each use. Make sure that
all connections are tight and secure.
11. Do not use the tool for any other than its intended use.

AIR BODY SAW
12. Do not carry out any alternations and/or modifications to the tool.
13. Always disconnect the tool from air supply before replacing any accessories,
performing any repair and maintenance, moving to another work area, or passing
the tool to another person.
14. Never use the tool if it is defective, damaged, or operating abnormally.
15. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that affects the tool operation. If damaged, have the tool serviced
before using.
16. Keep working parts of the tool away from hands and body.
17. Do not carry the tool by the air hose.
18. Do not apply excessive force of any kind to the tool. Let the tool perform the work
at the rate as it was designed.
19. Do not remove any labels on the tool. Replace if they become obscured or
damaged.
20. Always maintain the tool with care. Keep it clean for the best and safest
performance.
21. It is not recommended that quick change couplings should be located directly at
the air inlet, as they add weight and could fail due to vibration.
22. This tool vibrates with use. Continuous operation of this tool might be harmful to
your hands or arms. Stop using the tool if discomfort, a tingling feeling or pain
occurs. Resume work after recovery. Seek medical advice if a serious symptom
occurs.
Air body saw safety instructions
1. Always use the air body saw in the manner and for the functions described in this
manual.
2. Always ensure the tool is disconnected from the air supply when replacing saw
blades.
3. Only use qualified saw blades. Never use blunt blades or damaged blades.
4. Always keep your fingers away from the point of cutting. Wear suitable gloves to
protect hands.
5. Be aware of the sharp edges produced by the cutting operation.
6. If necessary, use clamps, vices or proper devices to securely fix the workpiece.
Use supports for long material. Hold the material securely to prevent tilting during
the cuts.
7. Never carry the tool by the air supply hose.
8. Always disconnect the tool from the air supply when the tool is not required for
immediate use in order to avoid accidental start.
9. Always ensure that the tool has come to a complete stop before putting it down
after use.
10. Do not discard the safety instructions, give them to the operator.
11. Always store this product in a dry and safe place out of reach of children or
untrained operators.

AIR BODY SAW
AIR SUPPLY
Please refer to the typical air system layout recommended below.
WARNING! Compressed air can be dangerous. Ensure that you
are familiar with all precautions relating to the use of compressors
and compressed air supply.
1. Use only clean, dry, regulated compressed air as the power source.
2. Air compressors used with the tool must comply with the appropriate European
Community Safety Directives.
3. Make sure that the air compressor being used for the tool operation supplies the
correct output (CFM).
4. Have the tool in "off" position when connecting the tool to the air supply.
5. Use normal 90psi working pressure for the tool. High pressure and unclean air
will shorten the tool life due to the faster wear and also may create a safety
hazard.
6. Drain water from the air compressor tank daily, as well as any condensation in
the air lines. Water in the air line may enter the tool and cause damage to the tool
mechanisms at operation.
7. Clean the tool air inlet screen filter for blockage weekly. Clean if necessary.
8. Usually a 3/8" (inner diameter) air hose is recommended for air supply and
airflow to get the optimum performance of tool.
9. A long air hose (usually over 8 meters) may cause up to 15psi drop in pressure,
so you need to set the output pressure of the air compressor higher to maintain
the required working pressure at the tool.
10. Use proper hoses and fittings. We do not suggest connecting quick change
couplings directly to the tool since they may cause failure due to tool vibration at
operation. Instead, add a lead hose and connect coupling between air supply and
hose whip.
11. Check hoses for wear before each use. Make certain that all connections are in
security.

AIR BODY SAW
AIR SYSTEM LAYOUT：
1. Air Tool
2. Air Hose 3/8" (I.D.)
3. Oiler
4. Pressure Regulator
5. Filter
6. Shut Off Valve
7. Whip Hose
8. Coupler Body And Connector
9. Drain Daily
10. 1/2" Or Larger Pipe And Fitting
11. Air Dryer
12. 1" Or Larger Pipe And Fitting
13. Air Compressor
14. Auto Drain
15. Drain Daily
SYMBOLS
On the product, the rating label and within these instructions you will find among
others the following symbols and abbreviations. Familiarise yourself with them to
reduce hazards like personal injuries and damage to property.
SPM
Strokes per minute
CFM
Cubic feet per minute
PSI
Pound per square inch
xxWxx
Manufacturing date code; year of manufacturing (20xx) and week of
manufacturing (Wxx)
SN
Serial number
Caution / Warning.
Read the instruction manual.
Wear hearing protection.
Wear eye protection.
Wear protective gloves.
The product complies with
the applicable European
directives and an evaluation
method of conformity for
these directives was done.
13
14
15
12
10
11
6
9
5
4
3

AIR BODY SAW
PRODUCT DESCRIPTION
ACCESSORY DESCRIPTION
PART
DESCRIPTION
QUANTITY
A
Saw Blade
1
B
Work Guide
1
C
Front Cover
1
D
Set Screw
1
E
Air Body Saw
1
F
Air Inlet
1
G
Trigger
1
H
Set Screw
1
I
Blade Seat
1
J
Hex Key
1
A1
Saw Blade, 18T
6
A2
Saw Blade, 24T
6
A3
Saw Blade, 32T
6
J
A1
A3
A2

AIR BODY SAW
TECHNICAL SPECIFICATIONS
COMPONENT
SPECIFICATIONS
Maximum cutting capacity
Strokes per minute
Air inlet
Air hose (inner diameter)
Average air consumption
Maximum air pressure
1.2 mm MILD STEEL
10,000spm
1/4" BSP
3/8"
6cfm
90psi (6.3bar)
NOISE AND VIBRATION DATA
Sound pressure level LPA: 89 dB (A) (K=3dB(A))
Sound power level LWA: 100 dB (A) (K=3dB(A))
Vibration level: 13.9m/s2(K = 1.5m/s2)
- The declared vibration total value has been measured in accordance with a
standard test method and may be used for comparing one tool with another.
- The declared vibration total value may also be used in a preliminary assessment
of exposure.
WARNING! The vibration emission during actual use of the power tool can
differ from the declared total value depending on the ways in which the tool
is used; and of the need to identify safety measures to protect the operator
that are based on an estimation of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as the times when the tool is switched
off and when it is running idle in addition to the trigger time).
VIBRATION
The European Physical Agents (Vibration) Directive has been brought in to help reduce hand arm
vibration syndrome injuries to power tool users. The directive requires power tool manufacturers
and suppliers to provide indicative vibration test results to enable users to make informed
decisions as to the period of time a power tool can be used safely on a daily basis and the choice
of tool.
The declared vibration emission value should be used as a minimum level should be used with
the current guidance on vibration.
The declared vibration emission been measured in accordance with a standardised test stated
above and may be used to compare one tool with another.
The declared vibration emission value may also be used in a preliminary assessment of exposure.

AIR BODY SAW
WARNING! The vibration emission value during actual use of the power
tool can differ from the declared value depending on the ways in which the
tool is used dependant on the following examples and other variations on
how the tool is used:
How the tool is used and the materials being worked with.
The tool being in good condition and well maintained.
The use of the correct accessory for the tool and ensuring it is in good
condition.
And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not
adequately managed
WARNING! identify safety measures to protect the operator that are based
on an estimation of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as the times when the tool
is switched off and when it is running idle in addition to the trigger time).
Note The use of other tools will reduce the users’ total working period on
this tool. Helping to minimise your vibration exposure risk.
ALWAYS use qualified saw blades. Maintain this tool in accordance with these
instructions and keep well lubricated (where appropriate).
Plan your work schedule to spread any high vibration tool use across a number of
days.
Health Surveillance
All employees should be part of an employer’s health surveillance scheme to help
identity any vibration related diseases at an early stage, prevent disease progression
and help employees stay in work.
INTENDED USE
This air body saw ERN642ATL is compact and ergonomic with rubber protective grip.
It features adjustable work guide to set cut depths. The specially designed blade seat
makes the saw blade installation and replacement fast and easy. The intended use
includes cutting mild steel 1.2 mm maximum at auto body shops, garages and other
workshops. It also cuts well reinforced fiberglass, aluminium, wood, etc with a
maximum of 1.5 mm.
For safety reasons it is essential to read the entire instruction manual before first
operation and to observe all the instructions therein.
This product is intended for private domestic use only, not for any commercial trade
use. It must not be used for any purposes other than described.

AIR BODY SAW
UNPACK
1. Unpack all parts and lay them on a flat, stable surface.
2. Remove all packing materials and shipping devices if applicable.
3. Make sure the delivery contents are complete and free of any damage. If you find
that parts are missing or show damage do not use the product but contact your
dealer.
4. Using an incomplete or damaged product represents a hazard to people and
property.
5. Ensure that you have all the accessories and
tools needed for assembly and operation.
This also includes suitable personal
protective equipment.
ASSEMBLY
WARNING! Always disconnect the
tool from the air supply before
installing, removing/replacing
a saw blade.
1. Loosen the set screw (H) on the blade seat (I)
with the provided hex key (J) by turning
counterclockwise. (See Figure 1)
2. Insert a saw blade (A) into the blade seat (I)
as far as it will go until it comes to a complete
stop. (See Figure 2)
WARNING! Always use a qualified
saw blade to go with the tool for
smooth and fast cutting.
NOTE: Select the right material and
the right tooth blade for your
operation. It is recommended that
operators use 32T blades for cutting light sheet
metal, body panels, exhaust pipes, etc., use
24T blades for general purpose of sawing
aluminum and other soft materials, and use
18T blades for cutting plastic, reinforced
fiberglass, wood, etc.
3. Tighten the set screw (H) with the hex key (J)
by turning clockwise. Be sure that the saw
blade (A) is set tight and secure to avoid
coming loose during operation. (See Figure 3)
NOTE: When removing or
replacing processes a saw blade,
just follow the above

AIR BODY SAW
4. Remove the air inlet protective cap from the air inlet
(F). (See Figure 4)
5. Mount a male plug by hand into the air inlet (F).
(See Figure 5)
NOTE: Use thread sealant tape (not included) on the
male plug and tighten it with a wrench for airtight
connection. Do not overtighten.
6. Place 2-3 drops of air tool oil (not provided) into the
male plug before each use.(See Figure 6)
7. Connect air supply hose to the male plug. (See
Figure 7)
8. Set the working pressure at 90psi/6.3bar for best tool
performance.
NOTE: Working pressure refers to the air line
pressure set to tool when tool is under
working conditions.
OPERATION
Hold the air body saw (E) firmly. Place the work guide
(B) against the workpiece. (See Figure 8)
1. Push the lever of trigger forward and slowly press on
the trigger (G). Let the tool run at full speed. (See
Figure 9)
2. Start the cuts and let the tool do its work with normal
hand force applied on the tool.
WARNING! Do not apply excessive
pressure/force to the saw blade, which will
retard the cutting speed/capacity and will
possibly result in the breakage of saw blade.
NOTE: It is recommended that the stroke,
which will results. sawing should be done on
the backward

AIR BODY SAW
ADJUSTMENT OF CUT DEPTHS
This tool features an adjustable work guide (B)
to set cut depths. Follow the steps below to
adjust the cut depths.
WARNING! Always disconnect
the tool from the air supply before
you are adjusting the cut depths
of tool.
1. Loosen the set screw (D) with the provided
hex key (J) by turning counterclockwise.
(See Figure 9)
2. Pull out or push back the work guide (B)
with hand to the desired extension to adjust
the cut depths. (See Figure 10)
3. Retighten the set screw (D) with the hex key
(J) by turning clockwise. Make sure that the
saw blade is fixed tight and secure.(See
Figure 11)
NOTE: The more length of the work
guide (B) is extended, the less cut
depth the tool does.

AIR BODY SAW
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
Tool runs
slowly or will
not operate
1. Grit or gum in tool.
2. No oil in tool.
3. Low air pressure.
4. Air hose leaks.
5. Pressure drops.
6. Worn rotor blade.
7. Moisture blowing
out of tool exhaust.
1. Flush the tool with air-tool oil or gum
solvent.
2. Lubricate the tool according to the
lubrication instructions in this manual.
3. a. Adjust the regulator on the tool to
maximum setting.
b. Adjust the compressor regulator to tool
maximum of 90 PSI/6.3 BAR.
4. Tighten and seal hose fittings if leaks are
found. Use sealing tape.
5. a. Be sure the hose is the proper size.Long
hose or tools using large volumes of air may
require a hose with an I.D. of 1/2 in. or larger
depending on the total length of the hoses.
b. Do not use a multiple number of hoses
connected together with quick-connect fittings.
This causes additional pressure drops and
reduces the tool power.
Directly connect the hoses together.
6. Replace rotor blade.
7. Water in tank: drain tank. (See air compressor
manual). Oil tool and run until no water is
evident. Oil tool again and run 1-2 seconds.
Abnormal
vibration
and/or
excessive
heat develops
in the tool.
Improper lubrication.
Follow proper lubrication procedures in this
manual.
NOTE: For any special troubles which cannot be resolved by the operator,
contact a qualified service technician or the distributor from whom you purchase
the tool.

AIR BODY SAW
CARE AND MAINTENANCE
An in-line oiler is recommended to be installed on air supply line as it increases tool
life and keeps the tool in sustained operation. The in-line oiler should be regularly
checked and filled with air-tool oil. Proper adjustment of the in-line oiler is performed
by placing a sheet of paper next to the tool's exhaust ports and holding the throttle
open approximately 30 seconds. The in-line oiler is properly set when a light stain of
oil collects on the paper. Excessive amounts of oil should be avoided.
In the event that it becomes necessary to store the tool for an extended period of
time, it should receive a generous amount of lubrication at that time. The tool should
be run for approximately 30 seconds to ensure oil has been evenly distributed
throughout the tool. The tool should be stored in a clean and dry environment.
Recommended lubricants: use air-tool oil or any other high-grade turbine oil
containing moisture absorbent, rust inhibitors, metal wetting agents and an EP
(extreme pressure) additive.
Clean the tool all over with a cotton rag after each use. Keep the tool in a dry and
safe place out of reach of children.
EXPLODED DIAGRAM AND PARTS LIST

AIR BODY SAW
Part No.
Description
Qty.
1
Cylinder head ass'y
1
2
Front dowel pin
2
3
Bumper
1
4
Piston ass'y
1
5
Gasket
1
6A
Cylinder
1
6B
Muffler
2
7
Read dowel pin
2
8
Automatic valve
1
9
Valve Chest
1
10
Valve seat
1
11
Throttle valve case
1
12
O-ring
1
13
Valve stem
1
14
O-ring
1
15
Spring
1
16
O-ring
2
17
Throttle valve cap
1
18
O-ring
1
Part No.
Description
Qty.
19
Handle
1
20
Throttle arbor
1
21
Sliding liner
1
22
Pan screw
2
23
Blade sear ass'y
1
24
Set screw
1
25
Set screw
1
26
Protect cover
1
27
Work guide
1
28
Gasket - front
1
29
3mm Hex wrench
1
30
Safety lever ass'y
1
31
Spring pin
1
32
Muffler
1
33
Filter
1
34
Set screw
1
35
Saw blade
18
36
Protective grip
1

DECLARATION OF CONFORMITY
Standard and technical specifications referred to:
EN ISO 11148-12: 2012
Complies with the following Directive(s),
EC Machinery Directive 2006/42/EC
Declare that the product
Description: Air Body Saw
Model: ERN642ATL-I
Name / title: Eric Capotummino / Group Quality Director
Kingfisher International Products B.V.
Rapenburgerstraat 175E 1011 VM Amsterdam The Netherlands
Authorised Signatory and technical file holder
Date: 09/10/2019
Signature:
We, Importer
Kingfisher International Products B.V.
Rapenburgerstraat 175E 1011 VM Amsterdam
The Netherlands
AIR BODY SAW
Customer Helpline (Freephone)
UK 0800 324 7818 [email protected]
Eire 1800 932 230 [email protected]

Manufacturer,Fabricant,Producent,
Producător,Fabricante:
UK Manufacturer:
Kingfisher International Products Limited
3 Sheldon Square
London
W2 6PX
United Kingdom
EU Manufacturer:
Kingfisher International Products B.V.
Rapenburgerstraat 175E
1011 VM Amsterdam
The Netherlands
www.diy.com
www.screwfix.com
To view instruction manuals online,
visit www.kingfisher.com/products
EN
AIR BODY SAW

SCIE PNEUMATIQUE
ERN642ATL-I
ans
de garantie

Nous vous remercions d'avoir choisi un outil électrique de qualité Kingfisher
International Products B.V.. Ce produit offrira à l'utilisateur un service fiable, mais
pour sa tranquillité d'esprit, cet outil électrique est couvert par une garantie
de 2 ans, dont les modalités sont détaillées ci-dessous.
Si ce produit présente un défaut durant la période de garantie, contactez votre
revendeur.
Veuillez conserver ce manuel pour le cas où vous devriez à l'avenir vous reporter aux
informations de sécurité, d'entretien ou de garantie.
Ce produit est couvert par une garantie de 2 ans. Si votre produit présente un défaut
pendant cette période, vous devez dans un premier temps contacter le détaillant chez qui
l'article a été acheté. Cette garantie exclut expressément les dommages causés par :
- L'usure normale
- Une utilisation inappropriée ou une négligence
- Un manque d'entretien
- La défaillance d'articles consommables (tels que les batteries)
- Les dommages accidentels
- Les dommages esthétiques
- Le non-respect des directives du fabricant
- La perte de l'usage des biens
Les consommables fournis avec ce produit sont exclus de toute garantie offerte.
Cette garantie n'affecte pas vos droits statutaires. Cette garantie est valable uniquement au
Royaume-Uni, en France, en Pologne, en Allemagne, en Roumanie, en Espagne, au Portugal et
en Irlande.
GARANTIE
SCIE PNEUMATIQUE

SCIE PNEUMATIQUE
RÈGLES GÉNÉRALES DE SÉCURITÉ
AVERTISSEMENT :
Une mauvaise utilisation ou un entretien incorrect de cet outil
pourrait causer des blessures et/ou des dommages matériels.
Lire et assimiler tous les avertissements et toutes les
instructions d'utilisation avant d'utiliser cet outil.
L'utilisation de cet outil implique de toujours respecter ces
précautions de sécuritéde base pour réduire le risque de blessures
et/ou de dommages matériels.
Exigences relatives àl'espace de travail
1. Toujours travailler dans un endroit propre, sec et bien ventilé, exempt de matériaux
combustibles. Ne jamais faire fonctionner l'outil àproximitéde substances
inflammables comme de l'essence, du naphta, du solvant de nettoyage, etc.
2. S'habiller de manière appropriée. Ne pas porter de vêtements amples. Attacher
ou couvrir les cheveux longs, retirer les bijoux, colliers, etc., qui pourraient se
prendre dans l'outil.
3. Maintenir la zone de travail bien éclairée et exempte de tout encombrement.
Les glissades, les trébuchements et les chutes sont les principales causes de
blessures sur le lieu de travail. Noter la présence d'un flexible d'air laissésur le
passage ou sur la surface de travail.
4. S'assurer qu'il n'y a pas de câbles électriques, de tuyaux de gaz, etc.,
susceptibles de représenter un risque s'ils étaient endommagés suite à
l'utilisation de l'outil.
5. Maintenir les visiteurs àune distance de sécuritépar rapport àla zone de travail.
Tenir les enfants àl'écart.
Utilisation d'outils pneumatiques
1. Rester vigilant et faire preuve de bon sens. Rester attentif àla tâche en cours. Ne
pas utiliser l'outil dans un état de fatigue ou sous l'influence de drogues, d'alcool
ou de médicaments.
2. Ne pas se pencher. Garder des appuis et l'équilibre àtout moment.
3. Toujours porter des lunettes de protection contre les particules volantes projetées
devant et sur le côtépendant l'utilisation de l'outil. Il est également conseilléde
porter des protections auditives.
4. Ne jamais utiliser d'oxygène, de dioxyde de carbone, de gaz combustibles ou
tout autre type de gaz en bouteille comme source d'alimentation pour cet outil.
5. Toujours vérifier avant d'utiliser cet outil que la source d'air a étéajustée àla
plage nominale de pression d'air. Ne jamais brancher l'outil àune source d'air
susceptible de dépasser 200 psi.
6. Ne pas brancher le flexible d'alimentation en air de l'outil avec le doigt sur la gâchette.
7. Ne pas dépasser la pression de fonctionnement maximale de 90 psi/6,3 bar de
l'outil. Une pression excessive réduirait la durée de vie de l'outil et/ou risquerait
d'entraîner une situation dangereuse.
8. Ne jamais laisser l'outil en fonctionnement sans surveillance. Débrancher le
flexible d'air lorsque l'outil n'est pas utilisé.