ergolet Solar/185 Installation instructions

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Solar/185
Mobile hoist
User instruction
Important information
This user instruction must be read
before the Solar/185 is used.
This user instruction is intended
for technicians, installers,
therapists and other personnel, in
connection with the use, servicing
and maintenance of the Solar/185.
Date: 09-09-2020 - Version 01

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Contents
1. Aim and use ........................................................................................ 4
1.1 Purpose.............................................................................................................. 4
1.2 Safety instructions ............................................................................................. 4
1.3 Before use.......................................................................................................... 5
1.4 Terminology....................................................................................................... 5
1.5 Unpacking .......................................................................................................... 6
1.6 Assembling instruction ...................................................................................... 6
1.7 Spreader bar and lifting slings............................................................................ 9
2. Functions .......................................................................................... 10
2.1 Pictograms and functions – control-box .......................................................... 10
2.2 Pictograms and functions – hand control ........................................................ 11
2.3 Safety functions ............................................................................................... 11
2.4 Charging........................................................................................................... 12
2.5 Transport ......................................................................................................... 13
3. Use ................................................................................................... 13
3.1 Using the Solar................................................................................................. 13
3.2 Using the control box....................................................................................... 13
4. Maintenance..................................................................................... 14
4.1 Cleaning ........................................................................................................... 14
4.2 Storage............................................................................................................. 14
4.3 Special environments....................................................................................... 14
5. Check, service data and troubleshooting .......................................... 14
5.1 Annual check.................................................................................................... 14
5.2 Troubleshooting............................................................................................... 15
6. Technical data and dimensions ......................................................... 16
6.1 Technical specifications ................................................................................... 16
6.2 Dimensions ...................................................................................................... 17
7. Environment and quality .................................................................. 18
7.1 Disposal............................................................................................................ 18
7.2 Battery ............................................................................................................. 18
7.3 Quality ............................................................................................................. 18
7.4 Symbols and abbreviations .............................................................................. 18
8. Accessories ....................................................................................... 19

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1. AIM AND USE
1.1 Purpose
The Solar/185 mobile hoist/lift, referred to in this manual as Solar, is designed to transfer
persons in institutions such as nursing homes, hospitals, care centres and in homecare. Solar
can be used for transfer between bed and chair/wheelchair, from chair to another chair and
from chair to a toilet.
Solar is approved to transfer with a maximum load of 185 kg. (408 lb).
The use of the Solar requires the following instructions:
•Personnel have received qualified instruction by Winncare Nordic in using the Solar.
•The Solar has been assembled correctly and according to the user instruction.
•NEVER use the Solar for other purposes than described in this user instruction.
•
Persons, who are transferred, must not be squeezed or trapped in the lifting
situation.
•The Solar has been developed for use with Winncare Nordic lifting slings and other
sling products authorized by Winncare Nordic. See Winncare Nordic’s user instruction
for slings for specific information about which models can be used.
•The Solar is intended for indoor use under normal temperatures (+2°C to +40°C) (36°F
to 104°F) and relative humidity (40-90%).
1.2 Safety instructions
Important – Warning!
This user instruction must be read thoroughly before the Solar is taken into use.
•All parts must be mounted correctly according to this user instruction.
•There must be no indication of wear and tear on the Solar or the lifting sling.
•Never begin lifting if there is suspicion of any defect (abnormal sound, loose brackets
etc.). In such cases it is important to find the cause of the problem and take the Solar
out of service. Contact your dealer or Winncare Nordic.
•Never raise the patient without correct sling attachment.
•Never lift higher than necessary in the actual lifting situation.
•The lifting capacity is 185 kg. (408 Ib.) and must NEVER be exceeded. When using the
Solar in connection with other components e.g. slings it is always the component with
the LOWEST weight capacity that decides the maximum lifting capacity.
•Ensure that neither carers/helpers nor patients/users can be hurt during the lifting.
•See section 5.1 (annual check) for further information.
!

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1.3 Before use
The carer/helper is responsible for ensuring that a daily check is carried out BEFORE the Solar
and accessories are used, including the following:
•Check that the Solar is complete, and no parts are missing.
•Check that there are no signs of rust, wear and tear or other defects. If there is any sign of
a defect the Solar must be taken out of use.
•Check the key functions, up/down and the leg adjustment are working on both the
control box and the hand control. If the checks or the use of the Solar generate unusual
noises, then the Solar must not be used before a qualified technician has carried out a
safety check on the Solar.
•Check the lifting slings for any damages especially as regards to the lifting straps for tears
in the material. The slings must not be used if defects are detected.
•If in any doubt concerning the use of Solar or lifting slings, contact Winncare Nordic for
advice and guidance.
1.4 Terminology
Fig. 1.4
Mast
Hand control
Actuator
Leg
Lifting arm
Handles
Spreader bar
Control box, emergency stop
and battery
Base for electrical leg spreading
Spreader bar attachment point

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1.5 Unpacking
Check that all the parts are present and undamaged. Any suspicion of damage or shortage
should be reported to your dealer or Winncare Nordic. We recommend that the box packaging
is kept if the Solar is to be used on other sites or for return shipment in case of repair or annual
check.
Content of the box:
1. Base with legs and leg spreading
2. Mast with actuator and lifting arm
3. Spreader bar
4. Hand control
5. Control box
6. Handles
7. Battery
8. Tools (Allen key, spanner)
9. User instruction
1.6 Assembling instruction
Following step by step the assembling guidance:
1. Place the base on the floor and apply the brakes
(Fig. 1.6A)
2. Assembly the mast/lifting arm with the base part
(Fig. 1.6B) and tighten the hand screw (Fig. 1.6C)
Fig. 1.6A
Fig. 1.6B
Fig. 1.6C

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3. Assembly the actuators piston rod to the
lifting arm. Use the Allen key and the
spanner to tighten the bolt/nut. (Fig.
1.6D). Put the cap on the nut.
Fig. 1.6D
4. Assembly the handles on the mast with
two screws and tighten with the Allen
key. (Fig 1.6E)
Fig. 1.6E
5. The hand control, lifting arm and
electrical leg spreader are connected to
the control box. (Fig 1.6F) See section
2.1 – functions / connection.
Fig. 1.6F

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6. Before first time use and after each
service check the control box must be
reset push up/down buttons
simultaneously on the hand control
(Fig 1.6G). See section 3.1 – Using the
control box.
Fig. 1.6G
7. Attach the spreader bar. Rotate the
attachment point so it is pointing
upwards, insert the spreader bar and
rotate 90° clockwise while pressing
down firmly (Fig. 1.6H).
Note: A firm press must be held to be able
to engage the bayonet. If the
spreader bar does not stay in the
attachment point, the spreader bar
was not pressed in hard enough.
Fig. 1.6H
Pressing direction
Off
On
(1)
(2)

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Fig. 1.7B
Fig. 1.7A
1.7 Spreader bar and lifting slings
The Solar is equipped with a spreader bar, which is designed for use with Winncare Nordic
lifting slings. Winncare Nordic´s lifting slings have 2-5 lifting straps and are designed for lifting
hooks larger than ø8 mm (5/16 in).
If using non-authorized slings, Winncare Nordic will have no responsibility for faults or
accidents.
Winncare Nordic can assist in choosing the correct sling and offers training sessions in transfer
techniques and the correct use of slings.
Attach slings on the Winncare Nordic spreader bar.
Winncare Nordic accepts no responsibility if slings are attached incorrectly, it is always the onus
of the carer/helper to ensure that the sling is correct for the situation needs and is correctly
mounted.
Hygienically, the hook can be opened / closed
without the use of hands just place the sling
strap loop around the hook and pull the strap
towards yourself (Fig. 1.7A).
The sling strap is placed over the hook in its
open position (Fig. 1.7B).
The strap is pulled downwards so that the
hook locks (Fig. 1.7C).
The design of the lifting hook is that the
weight of the patient/user helps to close the
hook.
To release the strap after lifting simply pull
upwards to open the hook.
Note: Risk of finger entrapment - ensure that user’s fingers cannot get trapped
.
Fig. 1.7C

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2. FUNCTIONS
2.1 Pictograms and functions – control-box
(1) Connecting plug - hand control
(2) Connecting plug - lifting actuator
(3) Connecting plug - electrical leg
spreading
(4) Connecting plug - power supply
(5) ON – indicates that main supply is on
(6) Charge – indicates charging on the
battery (see section 2.4)
(7) Lift up/down – The up/down function
can be activated with a small pointy
object such as a pen
(8) Emergency stop – See section 2.3
(9) Battery
(9)
(8)
(7)
(6)
(5)
(1)
(2)
(3)
(4)