ERGONOMIC EHL User manual

In-Line Panel
Instruction Manual
EHL
IMPORTANT INFORMATION
• Toughenedglassiscompletelysafeforuseinourshowerenclosuresandbathscreens;providingourproductsareinstalledaccordingtoour
guidelines.
• Itisimportanttonotethattheglassmustnotbemountedor‘pinched’insuchawaythatwouldcauseastresspointtodevelopintheglass.In
addition,itmustnotbesubjecttoanysharpimpactorseveretemperatureuctuationwhichmayalsocauseastresspointtodevelopintheglass.
• Toughenedglassisphysicallyandthermallysignicantlystrongerthanstandardglass.Duringthetougheningprocessthestressescontained
withinanyglassarebalancedsoifintheunlikelyeventsituationanyoftheaboveoccursandtheglassbreaks,theglasswillshattersafelyinto
smallthumbnailsizedbluntfragments.
Component Check List: Supplied
Description Quantity
EndCap 1
InlinePanel 1
LowLevelBracingAssembly 1
ScrewCoverTrim 1
Fixing Kit Components
Description Quantity
No4x1/4”PanHeadScrews 3
2.5mmDrillBit 1
BrandingBadge(ifapplicable) 1
5mmAllenKey 1
Equipment Check List: Not Supplied
Description
Electric/Batterydrill
6mmMasonryDrill
SpiritLevel
Screwdriver
PipeCutters
Hacksaw
Pliers
SealantGun
BathroomSealant
TapeMeasure
Pencil
Pleasemakesurethepurchaser/enduser
completesandreturnstheguaranteecard
whichisenclosedwiththisproduct.Failure
tovalidatetheGuaranteewillmeanonlythe1
YearStatutoryGuaranteewillapply.
CONSUMER GUARANTEE
PRE-INSTALLATION CHECKS
1. Checkyouhavethecorrectproduct.Pleaselookatthelabelsonthesideoftheproductpackaging.
2. Checkalltheproductcomponentsareintheboxandthexingkits.
3. Unpackyourproductandhandleitwithcare.
4. Pleasechecktheproductfordefectsordamage,oncetheinstallationhascommencedwecannotacceptresponsibilityforanydefectsordamage.
5. Pleasetaketimetoreadtheseinstructionspriortoinstallingyourproduct.
6. Beforeyoucommenceanydrillingchecktherearenohiddenelectricalcablesand/orwaterpipes.
7. Noattemptshouldbemadetore-workthetoughenedsafetyglass.
8. Theinstallationoftheproductshouldbeperformedbytwopersons.
9. Itisstronglyrecommendedthatthewallstheproductisgoingtobeinstalledonarevertical.
10. Itisstronglyrecommendedtheproductisttedonatiledsurfaceorsimilarwaterproofsurface.
11. Itisstronglyrecommendedthewallsaretiledandgroutedbeforetheproductisinstalled.
12. Ifthewallsand/orthetrayarenotlevelyouwillnotachievemaximumadjustmentoftheproduct.
13. Picturesusedareforillustrationpurposesonly,productdesignsmayalterslightlyasaresultofcontinuingproductdevelopment.
14. WedonotstipulatewheretheEuropeanStandardKiteMarkshouldbepositionedontheglasswhenbeingfactoryassembled.
15. Pleasenotethatsomenaturalmistingmayoccurwhenyouremovethisproductfromitspackaging,duetotheadditionoftheglassprotectionpre-
coating.Ifthisdoesoccurthiscaneasilyberemovedwithasoft,drycloth.
Ref:EHL-July2012

Step 1 - Inserting Door and Panel
1. LiftthedoorontothetrayandlocateintotheWallProle.
2. ApplyabeadofsealantthewidthoftheWallProlewherethe2ndprolewillmeetthetiledwallandtray.
3. Locatethe2ndWallProleontotheendoftheInlinePanel.
4. LifttheInlinePanelontothetrayandlocatefullyintotheverticalaluminiumofthedoor.
5. Screwxthe2ndWallProletothewall(makesuretheproleiscompletelyverticalusingaspiritlevel).
6. LifttheInlinePaneluptobeabletoaddabeadofsealanttotheinsideoftheWallProle
• You will need the assistance of someone when doing this procedure.
• Failure to carry out Stages 2 and 6 can result in serious water damage and will not be covered under the
terms of the guarantee.
IMPORTANT:Makesuresteps1to4oftheDoorInstallationGuidearecompletedbeforettingyourInline
Panel(Thedoorimageusedintheseinstructionsisanexampleonly).BesuretoremovetheblackTransit
Capsbeforeproceeding.
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①
②
③
④ ⑤
⑥
↓
③
↓
↓
④
⑥
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Step 2 - Fixing Panel and Door
1. MakesuretheDoorandInlinePanelprolesarelocatedcorrectlyandarelevelatthetopandbottom.
2. Drillthroughthepre-drilledholeswiththe2.5mmdrillbit(supplied).
3. ScrewttheDoorandInlinePaneltogetherusingtheNo4x1/4”screws.
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③ ③

Step3-FixingPanelandDoortoWallProles
1. CentretheDoorandInlinepanelbetweentheWallProles.
• NOTE:Aminimumof10mmisrequiredbetweentheInlinePanel/DoorandWallProlesforxing.
2. MakesuretheInlinePanelandDoorarecompletelyverticalusingaspiritlevel.
• Prior to drilling/screwing the Inline Panel and Door refer to the Door installation guide to understand the
 Doorttingandadjustmentrequirements.
3. DrillthroughtheWallProleintothePanelverticalwiththe2.5mmdrillbit(supplied),makesurethatthe
InlinePanelandDoorremaincompletelyverticalduringthisprocedure.
• You will need the assistance of someone when doing this procedure.
4. FitthebasesonthescrewsandfastentheWallProleandInlinePaneltogether,pushttheCoverCaps.
• ItmaybebenecialtoapplysomepressuretotheDoorandInlinePanelassemblyandcheckthedoor
 operationpriortoxingthedoorside.
③
③
①
Equal Equal
10mm
minimum
④CoverCap
Screw
Base

⑥
Step 4 - Bracing
1. MeasurethedistancefromthebackwalltotheoutsidefaceoftheInlinePanelGlass.
2. Deductthatmeasurementfrom1038mm,shortentheBraceBarbythenewamount(see*Exampleabove)
3. PlacetheserratedendofthestraightsectionintotheLowLevelbraceassemblyandfastentogetherby
tighteningtheSetScrew,slidetheWallCupontheoppositeendtocompletetheBraceBarassembly.
4. PositionthefullbracingassemblyontotheInlinePanelGlass,donotxatthisstage.LoosentheAllen
screwintheLowLevelbraceassemblysothatitcanbeturnedtoachievethecorrectangle.
• There should be no metal parts touching the glass, the spacers must be used.
5. SlidethewholeassemblyuptothetiledwalltodeterminethepositionoftheWallCup,markusingapencil.
6. UnscrewtheinsertfromtheWallCupandpositionitcentrallyonthepencilmark.Markthroughtheslotfor
thepositionofthescrewholethatistobedrilled.
7. Drilltheholeusinga6mmMasonryDrill(notsupplied)andttheWallPlug.
8. Fixtheinserttothewallusinga40mmscrew(supplied).ScrewtheWallCupontotheinsertuptothewall.
9. PlacetherestoftheBraceBarassemblyontothepanelandintotheWallCup,checkthateverythingis
placedcorrectly(includingspacersbeingtted)thentightenallthescrewswiththeAllenKeys(supplied).
• Thereis35mmofadjustmentintheBraceBarassemblytoallowforcorrectadjustment.
• The Brace Bar must be level, use a Spirit Level and ensure the bubble is in the middle of the two lines.
• Thepanelmustbeverticallylevel,useaSpiritLevelandadjustthebracingtoachievethis.
③
⑧ ⑦
LowLevelBrace
WallCup
SerratedEnd
Straight
Section
Set
Screw
⑤
NOTE:TheStraightSectionoftheBraceBarassemblymayneedshortening,ifsouseahacksaworsimilar.
ItisIMPORTANTthatitisshortenedattheWallCupend-besuretoremoveallburrsandsharpedges.
BraceBar(*Exampleonly)
GivenDimension 1038mm
Walltooutsideofglass *878mm
ReduceBraceBarby *160mm

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Step 5 - Fitting Screw Cover, Caps and Sealing
1. FittheScrewCoverTrim(ifyouhaveroomthiscanbesliddownfromthetop).
• CuttheCovertrimsushwiththetopoftheverticalprolesusingaStanleyknifeorsimilar,pleasetake
care when cutting.
2. FittheTopCapstothetopoftheDoor/Panel.
• On the vertical between the Panel and Door it may be necessary to remove a front leg on the Panel side.
3. UsingagoodqualitysealantsealbothsidesoftheWallProlesverticallyinsideandoutsidewherethey
meetthetiledwalls.
4. Sealtheenclosurehorizontallythefulllengthtothetray/wetroomoorontheoutsideonly.
• IMPORTANT: Failure to follow Stages 3 and 4 may result in serious water damage and will not be covered
under the terms of the guarantee.
• Do not seal the inside of the enclosure horizontally.
• Please allow 24 hours for the sealant to fully cure before using the enclosure.
5. PlacetheBrandingBadge(ifapplicable)onaprominentnonemovingpartofaluminium..
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①
①
③

Spare Parts
Part No. Description Q’ty Part No. Description Q’ty Part No. Description Q’ty
1EndCap 111 21
2WallCupAssembly 112 22
325mmBraceBar 113 23
4ExpandableJoint 114 24
5LowLevelBracing 115 25
6InlinePanel 116
7ScrewCoverTrim 117
8 18
9 19
10 20
If you need to replace any damaged parts please see illustration below for parts list then
call Customer Relations on 01325 328033/328034

TROUBLE SHOOTING GUIDE
Problem Solution
Leaking 1. Checkthetrayhasbeensealedcorrectlypriortoinstallationoftheenclosure(Step1in
theDoorInstructions).
2. Checktheinsidegaphasbeensealedcorrectlybetweenthetrayandwallproles(Step
2intheDoorInstructionsandStep1intheseInstructions).
3. Checkthatthebaseoftheenclosureissealedtothetrayontheoutsideonly(Step5).
4. Checktoseeifbothwallproleshavebeensealedverticallyinsideandoutsidewhere
theymeetthetiledwall(Step5).
5. Checkthatthebaseoftheenclosurehasn’tbeensealedtothetopofthetrayonthe
insideofthecubicle.(Step5).
Important: This enclosure should be water tested conforming to BS EN 14428
Enclosure Alignment 1. Checkthattheenclosureisttedontoatiledwallorasimilarsealedsurface(Step1in
theDoorInstructions).
2. Checkthatthewallproleshavebeentted15mmfromthefrontoutsideedgeofthe
tray(Step2intheDoorInstructions).
3. Checkthatthewallproleshavebeenttedcompletelyvertical(thebubblemustbein
thecentreofthetwolinesonaspiritlevel-Step2intheDoorInstructions).
4. Checktheenclosureiscompletelyverticalandlevel(Step1intheDoorInstructions).
Door not Operating
Smoothly
1. Checkthatthetrayiscompletelylevel(thebubblemustbeinthecentreofthetwolines
onaspiritlevel).
2. Checkthatthewallproleshavebeenttedcompletelyvertical(thebubblemustbein
thecentreofthetwolinesonaspiritlevel).
Some important information to help you Maintain your product.
Thefollowinginformationisallyouneedtokeepyourproductlookingnew.
Cleanyourproductusingamilddetergentdilutedinwaterandthenpolishedoffusingasoftcloth.
Ifyouliveinahardwaterarea,periodicallycleanyourproductusinga50/50solutionofwhitevinegarandwater.The
solutionshouldbeleftontheenclosureforapproximately5minutesthenrinsedoffusingwarmwater.Thismethodof
cleaningshouldremovelimescaleresidue.
Simple Maintenance
Ourproductsaregenerallymaintenancefree,howeveritmaybenecessarytolubricatewheelassembliesandother
movingpartsfromtimetotime.
Itisstronglyrecommendedthataqualitysiliconesprayisused.
A list of Don’t’s:
1. Don’tuseacidicbasedproductswhichareunsuitableforcleaningenamelsurfaces.
2. Don’tuseabrasivecleanersorcleanersusingbleachorsolvents,theseproductswilladverselyaffectthenishof
thealuminiumproles.
3. Don’tusescouringpads,powderoranysharpinstrumentswhencleaningtheenclosure.
Shouldyouexperienceanyproblemsduringinstallationpleaserefertothe
TroubleShootingGuideorcontactCustomerRelationson:
[phone]/328034
Toenablecustomerrelationstoprovideyouwithanexcellentlevelofserviceitisimportantthatyou
quoteyourproductCodeandReferenceNumber-thesecanbefoundontheGuaranteecard.