ESAB WARRIOR TECH User manual

WARRIOR TECH
WELDING HELMET
USER INSTRUCTIONS

WARRIORTECHUserManual
Information manual for the WARRIOR TECH welder protective helmets complying with Par. 1.4 of Appendix ll of the EC regulations.The WARRIOR TECH welding helmets are high quality products that contribute
to the comfort and safety of the welder. WARRIOR TECH welding helmets may be used only in connection with arc welding. The chart below shows how to choose the most suitable shade level:
Information
WARRIOR TECH welding helmets afford reliable protection for the eyes whilst electric arc welding.They offer
permanent protection against UV/IR rays, heat & sparks in any state from the clear to dark.The
protection shades of the WARRIOR TECH welding helmets have been chosen to avoid eye damage
caused by the welding arc.
Do not look directly at welding rays with unprotected eyes when the arc strikes. This can cause a painful
WARRIOR TECH welding helmets allow the welder to see the point of arc strike more precisely. This leads
are kept free and because of the helmets light weight fatigue is reduced.
Rangeofapplication:
The WARRIOR TECH welding helmets can be used for the following applications:
Electrode
MIG
Mag
Tig (>=5A)
They are not suitable for use with laser systems and oxy-acetylene (gas welding) applications.The
Operation
Adjustment of headgear:
WARRIOR TECH welding helmets are equipped with a comfortable headgear that can be adjusted in
three different ways
Weldingprocess
Orrelatedtechniques
Currentinternallyinamperes
0.52.510204080125175225275350450
15153060100150200250300400500
Emanual
Fluxcoreelectrodes
Fluxedstickelectrodes
MIG/Metal-Inert-GasArgon(Ar/He)
Steels,alloyedsteels,
Copper&itsalloysetc.
MIG/Metal-Inert-GasArgon(Ar/He)
Aluminium,copper,nickel
Andotheralloys.
TIG/Tungsten-InertGasArgon(Ar/H2)(Ar/He)
Allweldablemetalssuchas:steels,aluminium,
Copper,nickelandtheiralloys.
MAG/Metal-activeGas(Ar/Co2O2)(Ar/Co2/He/H2)
ConstructionSteel,hardened&temperedsteels
Cr-Ni-steel,Cr-steel&otheralloyedsteels.
Electricarccompressedairjoining
(Meltjoining)carbonelectrodes(O2)
Flamegroovingcompressedair(O2)
Plasmacutting(fusioncutting)
AllweldablemetalsseeWIG
Centreandoutergas:Argon(Ar/H2)(Ar/He)
Plasmacutting(Fusioncutting)
Micro-plasmawelding
Centreandoutergas:Argon(Ar/H2)(Ar/He)
0.52.510204080125175225275350450
15153060100150200250300400500
910 11 12 13 14
10 11 12 13 14
10
10
10
10
10
11
11
11
11
11
11
12
12
12
12
12
12
13
13
13 14
13
13
13
14
15
14 15
14
15
15
9
8765
2.5
4
9
Dependingupontheapplicationconditions,thenexthighestornextlowestprotectionlevelcanbeused.
Servicingandmaintenance
way (see overleaf). They are consumables and should checked and replaced regularly.
This can be done by any of the following ways:
Wipe with a clean, dry piece of cloth.
Clean with a piece of smooth cloth moistened with pure alcohol.
Clean with a commercial disinfectant
ReplacingtheOuterSpatterLens:
replaced if broken, damaged or covered with welding spatter to such an extent that vision is impaired.
spare parts (CE marked).
the Lens in place, Please follow the instructions below to remove the Spatter Lens.
Drawing1
Drawing2
Insertingandremovinganewprotectionlens:
To insert the new outer protection ➃
the two retaining screws ➇ from the inside of the helmet ➀.The old protection lens
can then be removed and the new lens inserted followed by the light seal cradle ➅,
ADF➆,
inner protection lens ➄ and then the ADF retaining frame ➇
replace the two retaining screws (see drawing 2).
HL:Voor gebruik folie verwijderen!!
D: VorGebrauchSchutzfolie entfernen!!
F: Enleverlefilm protecteur avant utilisatio
UK:Beforeuse remove protective coating!!
I: Primade’lluso togliere la protezione in p
LAN1F DINplus GS 0196 CE

WARRIORTECH:
,
the light state when the welding arc stops.
How to set the shade:
On the WARRIORTECH set the shade by turning the knob on the outside of
the helmet (pos. 1).
The most suitable setting can be found on the Chart in this brochure or
chosen using your experience. This setting can also be made manually during
the welding process.
Turning clockwise = darker
Turning anti clockwise = clearer
Turn the sensitivity knob clockwise to the max. setting (pos. 2). Depending
state.
surrounding light conditions).
RangeofusefortheWARRIORTECH
All arc welding applications with the exception of TIG<5A and pulse inverter.
Available shade - 9-13 (pos.1).
Settingthedelay
The clearing delay can be adjusted manually by turning the delay knob (pos. 3) between a fast clear (0.1 sec) fully anti-clockwise and a
slow clear (1.0 sec) fully clockwise.
SparepartsforWARRIORTECHWeldingHelmets
1
2
3
Items without a part number are not available as spare parts
FilterTesting:
Check outer protection lens is clean and can be seen through.
Ensure the the sensors are covered in any way and are clean.
Once these checks have been carried out you can now test the ADF.
Turn the outside shade knob to the darkest setting (shade 13) and set the sensitivity to the highest setting (turning clockwise). Now point the sensor towards a light source such as an
overhead light, lamp etc. The ADF should now switch to the dark state (please note if the ADF is stored in a dark area away from light it may need to be left out in strong light for 20
functioning correctly, simply turn the shade knob anti-clockwise. By doing this, the shade should get lighter. If the shade does not appear to alter then you have an issue with the shade
variation.
delay setting to the minimum and repeat the process, the time taken to return to the clear state should be 0.1 second. If the ADF does not react in this way then there is an issue with
the delay function.
then there is an issue with the light sensors.
If any of the functions fail during test or in use then please do not use the ADF and contact your local distributor.
Part No. Description
0700000400
0700000401
0700000415
0700000244
0700000010
0700000416
0700000418
0700000419
Warrior Tech 9-13 Black
Warrior Tech 9-13 Yellow
Esab Head Gear
Sweat band for Warrior Tech
Front cover lens
Inside cover lens
Warrior Tech ADF cradle
ESAB ADF 9-13
Warrior Tech Lens retainer with screws
No.
1
1
2
3
4
5
6
7
8

ESAB AB
Lindholmsallén 9
Box 8004
402 77 Gothenborg
Sweden
Tel: [phone]
www.esab.com
Warning
Materials that may get in contact with the wearers skin could cause Allergic reactions to susceptible individuals
ESABABoperatesapolicyofcontinuousimprovement.Wethereforereservetherighttomakechangesandimprovementstoanyofourproductswithoutnotice.
The ORIGO™-TECH -
German Ministry for Work and the Central Office of the Provinces.
We are therefore allowed to use the following marks:
European Conformity mark.
requirements of the Directive 89/686/
EWG
NOTIFIED BODY
ECS GMBH
REGISTRATION NUMBER: 1883
ECS GmbH
Obere Bahnstrasse 74
73431 Aalen
Germany
NOTIFIED BODY
DIN CERTO mbH
Alboinstr, 56
D-12103 Berlin
Germany
CE4/9-13ESAB1/2/1/2/379
4 - Light state scale number
9 - Lightest dark state scale number
13 - Darkest state scale number
ESAB - Manufactures identification
1 - Optical class
2 - Diffusion of light class
1 - Variation in luminous transmittance class
2 - Angle of dependence classification
379 - Number of the standard
ADFMarkingExplaination:
AS/NZS
CSA Z94.3
10º to plus 65º.
EN 175:1997
EN 166 B: 2001
ESAB AB
Lindholmsallén 9
Box 8004
402 77 Gothenborg
Sweden
Tel: [phone]
www.esab.com
Warning
Materials that may get in contact with the wearers skin could cause Allergic reactions to susceptible individuals
ESABABoperatesapolicyofcontinuousimprovement.Wethereforereservetherighttomakechangesandimprovementstoanyofourproductswithoutnotice.
The ORIGO™-TECH -
German Ministry for Work and the Central Office of the Provinces.
We are therefore allowed to use the following marks:
European Conformity mark.
requirements of the Directive 89/686/
EWG
NOTIFIED BODY
ECS GMBH
REGISTRATION NUMBER:
1883
ECS GmbH
Obere Bahnstrasse 74
73431 Aalen
Germany
NOTIFIED BODY
DIN CERTO mbH
Alboinstr, 56
D-12103 Berlin
Germany
CE4/9-13ESAB1/2/1/2/379
4 - Light state scale number
9 - Lightest dark state scale number
13 - Darkest state scale number
ESAB - Manufactures identification
1 - Optical class
2 - Diffusion of light class
1 - Variation in luminous transmittance class
2 - Angle of dependence classification
379 - Number of the standard
ADFMarkingExplaination:
AS/NZS
CSA Z94.3
10º to plus 65º.
EN 175:1997
EN 166 B: 2001
ESAB AB
Lindholmsallén 9
Box 8004
402 77 Gothenborg
Sweden
Tel: [phone]
www.esab.com
Warning
Materials that may get in contact with the wearers skin could cause Allergic reactions to susceptible individuals
ESABABoperatesapolicyofcontinuousimprovement.Wethereforereservetherighttomakechangesandimprovementstoanyofourproductswithoutnotice.
The ORIGO™-TECH -
German Ministry for Work and the Central Office of the Provinces.
We are therefore allowed to use the following marks:
European Conformity mark.
requirements of the Directive 89/686/
EWG
NOTIFIED BODY
ECS GMBH
REGISTRATION NUMBER: 1883
ECS GmbH
Obere Bahnstrasse 74
73431 Aalen
Germany
NOTIFIED BODY
DIN CERTO mbH
Alboinstr, 56
D-12103 Berlin
Germany
CE4/9-13ESAB1/2/1/2/379
4 - Light state scale number
9 - Lightest dark state scale number
13 - Darkest state scale number
ESAB - Manufactures identification
1 - Optical class
2 - Diffusion of light class
1 - Variation in luminous transmittance class
2 - Angle of dependence classification
379 - Number of the standard
ADFMarkingExplaination:
AS/NZS
CSA Z94.3
10º to plus 65º.
EN 175:1997
EN 166 B: 2001
ESAB AB
Lindholmsallén 9
Box 8004
402 77 Gothenborg
Sweden
Tel: [phone]
www.esab.com
Warning
Materials that may get in contact with the wearers skin could cause Allergic reactions to susceptible individuals
ESABABoperatesapolicyofcontinuousimprovement.Wethereforereservetherighttomakechangesandimprovementstoanyofourproductswithoutnotice.
The ORIGO™-TECH -
German Ministry for Work and the Central Office of the Provinces.
We are therefore allowed to use the following marks:
European Conformity mark.
requirements of the Directive 89/686/
EWG
NOTIFIED BODY
ECS GMBH
REGISTRATION NUMBER: 1883
ECS GmbH
Obere Bahnstrasse 74
73431 Aalen
Germany
NOTIFIED BODY
DIN CERTO mbH
Alboinstr, 56
D-12103 Berlin
Germany
CE4/9-13ESAB1/2/1/2/379
4 - Light state scale number
9 - Lightest dark state scale number
13 - Darkest state scale number
ESAB - Manufactures identification
1 - Optical class
2 - Diffusion of light class
1 - Variation in luminous transmittance class
2 - Angle of dependence classification
379 - Number of the standard
ADFMarkingExplaination:
AS/NZS
CSA Z94.3
10º to plus 65º.
EN 175:1997
EN 166 B: 2001
ESAB AB
Lindholmsallén 9
Box 8004
402 77 Gothenborg
Sweden
Tel: [phone]
www.esab.com
Warning
Materials that may get in contact with the wearers skin could cause Allergic reactions to susceptible individuals
ESABABoperatesapolicyofcontinuousimprovement.Wethereforereservetherighttomakechangesandimprovementstoanyofourproductswithoutnotice.
The ORIGO™-TECH -
German Ministry for Work and the Central Office of the Provinces.
We are therefore allowed to use the following marks:
European Conformity mark.
requirements of the Directive 89/686/
EWG
NOTIFIED BODY
ECS GMBH
REGISTRATION NUMBER: 1883
ECS GmbH
Obere Bahnstrasse 74
73431 Aalen
Germany
NOTIFIED BODY
DIN CERTO mbH
Alboinstr, 56
D-12103 Berlin
Germany
CE4/9-13ESAB1/2/1/2/379
4 - Light state scale number
9 - Lightest dark state scale number
13 - Darkest state scale number
ESAB - Manufactures identification
1 - Optical class
2 - Diffusion of light class
1 - Variation in luminous transmittance class
2 - Angle of dependence classification
379 - Number of the standard
ADFMarkingExplaination:
AS/NZS
CSA Z94.3
10º to plus 65º.
EN 175:1997
EN 166 B: 2001