ESAB Origo Tig 3001i User manual

Valid for serial no. 840--xxx--xxxx0460 742 001 090127
Origot
Tig 3001i
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 13..............................................

Ðóññêèé
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 6.......................................................
2.1 Îáîðóäîâàíèå 6...........................................................
2.2 Ïàíåëè óïðàâëåíèÿ TA23 è TA24 6...........................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 7................................
4ÓÑÒÀÍÎÂÊÀ 8.......................................................
4.1 Èíñòðóêöèè ïî ïîäúåìó 8..................................................
4.2 Ðàñïîëîæåíèå 9...........................................................
4.3 Ïèòàíèå îò ñåòè 9..........................................................
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 10...............................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 10.....................................
5.2 Ïðèñîåäèíåíèå ñâàðî÷íîãî è îáðàòíîãî êàáåëåé 10..........................
5.3 Óïðàâëåíèå âåíòèëÿòîðàìè 11...............................................
5.4 Çàùèòà îò ïåðåãðåâà 11.....................................................
5.5 Ñâàðêà ìåòîäîì TIG 11.....................................................
5.6 Ñâàðêà ìåòîäîì ÌMA 11....................................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................
6.1 Èñòî÷íèê ïèòàíèÿ 12........................................................
6.2 Ñâàðî÷íàÿ ãîðåëêà 12.......................................................
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 12.......................
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 12.......................................
ÑÕÅÌÀ 24..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 26.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 27...........................

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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
Sèíñòðóêöèè ïî ýêñïëóàòàöèè
Sðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
Síàçíà÷åíèå îáîðóäîâàíèÿ
Sïðàâèëà òåõíèêè áåçîïàñíîñòè
Sòåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
Sóäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
Sçàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
Sîòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
Síå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
SÂî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
SÏðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
SÏðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÂ ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
SÇàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÂÍÈÌÀÍÈÅ!
Äóãoaaÿ caapka è peçka oïacíû kak äëa ècïoëíèteëÿ paáît, tak è äëa ïîctopoííèõëèö. Tpeáyéte
coáëþäåíèå àñåõ ïðààèë áåçîïàñíîñòè, äåéñòàóþùèõ íà îáúåêòå, êîòîðûå äîëæíû ó÷èòûààòú
ñåäåíèÿ îá îïàñíîñòÿõ, ïðåäñòààëåííûå èçãîãàèòåëåì ñààðî÷íîãî îáîðóäîààíèà.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
SÑâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
SÍå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
SÎáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
SÎáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
SÈñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
SÄëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
SÇàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
SÄëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
SÏðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
SÏðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
ÎÑÒÎÐÎÆÍÎ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè
âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå
èíñòðóêöèè.
ÎÑÒÎÐÎÆÍÎ!
Îáîðóäîâàíèå Class À íå ïðåäíàçíà÷åíî äëÿ èñïîëüçîâàíèÿ â
æèëûõ ïîìåùåíèÿõ, ãäå ýëåêòðîñíàáæåíèå îñóùåñòâëÿåòñÿ èç
áûòîâûõ ñåòåé íèçêîãî íàïðÿæåíèÿ. Â òàêèõ ìåñòàõ ìîãóò
ïîÿâèòüñÿ ïîòåíöèàëüíûå òðóäíîñòè îáåñïå÷åíèå
ýëåêòðîìàãíèòíîé ñîâìåñòèìîñòè îáîðóäîâàíèÿ Class À
âñëåäñòâèå êîíäóêòèâíûõ è ðàäèàöèîííûõ ïîìåõ.
ÎÑÒÎÐÎÆÍÎ!
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú ñàìîñòîÿò
å
ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ íåèñïðàâíîñòåé èçäåëèÿ â
ò
ãàðàíòèéíîãî ñðîêà.
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ÂÍÈÌÀÍÈÅ!
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
Ìçí áðïññßðôåôå åßäç çëåêôñéêïý åîïðëéóìïý ìáæß ìå êïéíÜ
áðïññßììáôá!
Ôçñþíôáò ôçí ÅõñùðáÚêÞ ïäçãßá 2002/96/EK ó÷åôéêÜ ìå ôá áðüâëçôá åéäþí
çëåêôñéêïý êáé çëåêôñïíéêïý åîïðëéóìïý êáé ôçí åöáñìïãÞ ôçò óýìöùíá ìå ôçí
åèíéêÞ íïìïèåóßá, ôá åßäç çëåêôñéêïý åîïðëéóìïý ðïõ Ý÷ïõí ïëïêëçñþóåé ôïí êýêëï
ôçò æùÞò ôïõò ðñÝðåé íá óõëëÝãïíôáé ÷ùñéóôÜ êáé íá åðéóôñÝöïíôáé óå
ðåñéâáëëïíôéêÜ óõìâáôÞ åãêáôÜóôáóç áíáêýêëùóçò. Ùò éäéïêôÞôçò ôïõ åîïðëéóìïý,
èá ðñÝðåé íá åíçìåñþíåóôå áðü ôïí ôïðéêü áíôéðñüóùðü ìáò ôó åãêåêñéìÝíá
óõóôÞìáôá óõëëïãÞò.
Ìå ôçí åöáñìïãÞ áõôÞò ôçò ÅõñùðáúêÞò ïäçãßáò âåëôþíåôáé ôï ðåñéâÜëëïí êáé ç
õãåßá ôïõ áíèñþðïõ!
2 ÂÂÅÄÅÍÈÅ
Tig 3001i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ïèòàíèÿ äëÿ äóãîâîé ñâàðêè
âîëüôðàìîâûì ýëåêòðîäîì â çàùèòíîì ãàçå (TIG), êîòîðûé ìîæíî òàêæå
èñïîëüçîâàòü äëÿ ðó÷íîé äóãîâîé ñâàðêè ìåòàëëè÷åñêèì ïëàâÿùèìñÿ
ýëåêòðîäîì (MMA).
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 27.
2.1 Îáîðóäîâàíèå
Tig 3001i ïîñòàâëÿåòñÿ êàê ñ áëîêîì îõëàæäåíèÿ, òàê è áåç íåãî.
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ ñ:
Sîáðàòíûì êàáåëåì äëèíîé 4,5 ì ñ êîíòàêòíûì çàæèìîì;
Sðóêîâîäñòâîì íà èñòî÷íèê ñâàðî÷íîãî òîêà;
Sðóêîâîäñòâîì ïî ðàáîòå ñ ïàíåëüþ óïðàâëåíèÿ;
Sðóêîâîäñòâîì ïî ðàáîòå ñ áëîêîì îõëàæäåíèÿ (åñëè íåîáõîäèìî).
Ðóêîâîäñòâà ïî ýêñïëóàòàöèè íà äðóãèõ ÿçûêàõ ìîæíî çàãðóçèòü ñ âåá-ñàéòà
www.esab.com.
2.2 Ïàíåëè óïðàâëåíèÿ TA23 è TA24
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ â êîìïëåêòå ñ îäíîé èç ñëåäóþùèõ ïàíåëåé
óïðàâëåíèÿ:
Ðåãóëèðîâàíèå ïàðàìåòðîâ ñâàðêè îñóùåñòâëÿåòñÿ ñ ïàíåëè óïðàâëåíèÿ.
Ïîäðîáíîå îïèñàíèå ïàíåëåé óïðàâëåíèÿ ïðèâåäåíî â îòäåëüíîì
ðóêîâîäñòâå.
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3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Tig 3001i
Íàïðÿæåíèå ñåòè 400 Â ±10%, 3∼50/60 Ãö
Ïèòàíèå îò ñåòè Ssc ìèí. 1,4 ÌÂÀ
Ïåðâè÷íûé òîê
Iìàêñ. TIG
Iìàêñ. MMA
13 A
19 A
Ïîòðåáëÿåìàÿ ìîùíîñòü õîëîñòîãî õîäà â
ðåæèìå ýíåðãîñáåðåæåíèÿ, 6,5 ìèí ïîñëå
ñâàðêè
30 Âò
Äèàïàçîí óñòàíîâîê
TIG
MMA 4-300 À
16-300 À
Äîïóñòèìàÿ íàãðóçêà ïðè ñâàðêå TIG
Êîýôôèöèåíò íàãðóçêè 35%
Êîýôôèöèåíò íàãðóçêè 60%
Êîýôôèöèåíò íàãðóçêè 100%
300 A / 22 Â
240A/19,6Â
200 A / 18 Â
Äîïóñòèìàÿ íàãðóçêà ïðè ñâàðêå MMA
Êîýôôèöèåíò íàãðóçêè 30%
Êîýôôèöèåíò íàãðóçêè 60%
Êîýôôèöèåíò íàãðóçêè 100%
300 A / 32 Â
230 A / 29,2 Â
190A/27,6Â
Êîýôôèöèåíò ìîùíîñòè ïðè
ìàêñèìàëüíîì òîêå
TIG
MMA
0,9
0,89
Êïä ïðè ìàêñèìàëüíîì òîêå
TIG
MMA
81%
84%
Íàïðÿæåíèå õîëîñòîãî õîäà
MMA 67 Â
Ðàáî÷àÿ òåìïåðàòóðà Îò -10 äî +40˚C
Òåìïåðàòóðà ïðè òðàíñïîðòèðîâêå Îò -20 äî +55˚C
Ïîñòîÿííûé óðîâåíü çâóêîâîãî äàâëåíèÿ
íà õîëîñòîì õîäó <70 äÁ (A)
Ðàçìåðû, ä x ø x â
ñ áëîêîì îõëàæäåíèÿ
652 x 249 x 423 ìì
714x249x693ìì
Ìàññà
ñ áëîêîì îõëàæäåíèÿ
33,5 êã
54 êã
Êëàññ èçîëÿöèè òðàíñôîðìàòîðà H
Êëàññ çàùèòû IP 23
Êëàññ ïðèìåíåíèÿ
Ïèòàíèå îò ñåòè, Ssc ìèí.
Ìíèìàëüíàÿ ìîùíîñòü ïðè êîðîòêîì çàìûêàíèè ñåòè â ñîîòâåòñòâèè ñî ñòàíäàðòîì IEC
61000-3-12
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè. Ðàáî÷èé
öèêë óêàçàí äëÿ òåìïåðàòóðû 40˚C.
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Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
4.1 Èíñòðóêöèè ïî ïîäúåìó
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4.2 Ðàñïîëîæåíèå
Ðàçìåñòèòå èñòî÷íèê ñâàðî÷íîãî òîêà òàêèì îáðàçîì, ÷òîáû èìåþùèåñÿ â
íåì îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà îõëàæäàþùåãî âîçäóõà íå áûëè
çàãðàæäåíû.
4.3 Ïèòàíèå îò ñåòè
Ïðèìe÷aíèå!
Òðåáîâàíèÿ ê ñåòÿì ýëåêòðîñíàáæåíèÿ
Èç-çà áîëüøèõ âåëè÷èí òîêà â ïåðâè÷íîé îáìîòêå îáîðóäîâàíèå âûñîêîé ìîùíîñòè
ìîæåò ñóùåñòâåííî ïîâëèÿòü íà ìîùíîñòíûå õàðàêòåðèñòèêè ñåòè. Ïîýòîìó â îòíîøåíèè
íåêîòîðîãî îáîðóäîâàíèÿ ïðèìåíÿþòñÿ îãðàíè÷åíèÿ èëè äîïîëíèòåëüíûå òðåáîâàíèÿ,
êàñàþùèåñÿ ìàêñèìàëüíî äîïóñòèìîãî ñîïðîòèâëåíèÿ îáîðóäîâàíèÿ èëè ìèíèìàëüíîé
ñïîñîáíîñòè îáåñïå÷èòü ñòàáèëüíîå ýíåðãîñíàáæåíèå â òî÷êàõ âçàèìîäåéñòâèÿ
îáùåñòâåííûõ ñåòåé.  òàêîì ñëó÷àå ïîëüçîâàòåëü îáîðóäîâàíèÿ èëè òîò, êòî åãî
óñòàíàâëèâàåò, äîëæåí ïðîêîíñóëüòèðîâàòüñÿ ñ îïåðàòîðîì ýíåðãîñåòè ïî ïîâîäó
âîçìîæíîñòè ïîäêëþ÷åíèÿ òàêîãî ðîäà îáîðóäîâàíèÿ.
Óáåäèòåñü â òîì, ÷òî èñòî÷íèê ñâàðî÷íîãî òîêà ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè
òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â
ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè.
Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ
ÏÐÈÌÅ×ÀÍÈÅ! Ýòîò èñòî÷íèê ñâàðî÷íîãî òîêà ðàññ÷èòàí íà
ïîäêëþ÷åíèå ê ÷åòûðåõïðîâîäíîé ñèñòåìå ñ íàïðÿæåíèåì 400 Â.
Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíûå ñå÷åíèÿ
êàáåëåé
Tig 3000i
Íàïðÿæåíèå ñåòè 400 Â 3μ50 Ãö
Ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ ñèëîâîãî êàáåëÿ
ïèòàíèÿ, ìì2
4G4 ìì2
Ôàçíûé òîê, Ieff 10 A
Ïðåäîõðàíèòåëü
óñòîé÷èâûé ê
ïåðåíàïðÿæåíèÿì
òèï C MCB
16 A
16 A
ÏÐÈÌÅ×ÀÍÈÅ! Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ
êàáåëåé è íîìèíàëû ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Ýêñïëóàòàöèÿ
èñòî÷íèêàñâàðî÷íîãîòîêàäîëæíàîñóùåñòâëÿòüñÿâñîîòâåòñòâèèñäåéñòâóþùèìè
íàöèîíàëüíûìè íîðìàòèâíûìè äîêóìåíòàìè.
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5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1Ïàíåëü óïðàâëåíèÿ,
ñì. ñîîòâåòñòâóþùåå ðóêîâîäñòâî ïî
ýêñïëóàòàöèè
5Ñîåäèíåíèå (-) TIG: Ñâàðî÷íàÿ ãîðåëêà
MMA: Ñâàðî÷íûé èëè îáðàòíûé êàáåëü
2Ñîåäèíèòåëü àäàïòåðà ïóëüòà
äèñòàíöèîííîãî óïðàâëåíèÿ
6Ñîåäèíåíèå (+) TIG: Îáðàòíûé êàáåëü
MMA: Îáðàòíûé èëè ñâàðî÷íûé êàáåëü
3Ãíåçäî äëÿ ñèãíàëà ïóñêà îò ñâàðî÷íîé
ãîðåëêè
7Âûêëþ÷àòåëü ïèòàíèÿ
4Øòóöåðäëÿïîäà÷èãàçàêñâàðî÷íîé
ãîðåëêå
8Øòóöåð äëÿ çàùèòíîãî ãàçà
5.2 Ïðèñîåäèíåíèå ñâàðî÷íîãî è îáðàòíîãî êàáåëåé
Èñòî÷íèê ïèòàíèÿ ñíàáæåí äâóìÿ âûõîäàìè, ïîëîæèòåëüíîé êëåììîé (+) è
îòðèöàòåëüíîé êëåììîé (-), ñëóæàùèìè äëÿ ïîäêëþ÷åíèÿ ñâàðî÷íîãî è
îáðàòíîãî êàáåëåé. Âûáîð âûõîäà, ê êîòîðîìó ïîäêëþ÷àåòñÿ ñâàðî÷íûé
êàáåëü, çàâèñèò îò òèïà èñïîëüçóåìîãî ýëåêòðîäà è ñïîñîáà ñâàðêè.
Ïîäêëþ÷èòå îáðàòíûé êàáåëü êî âòîðîìó âûõîäó íà èñòî÷íèêå ïèòàíèÿ.
Çàêðåïèòå êîíòàêòíûé çàæèì îáðàòíîãî êàáåëÿ íà äåòàëè è óáåäèòåñü â
íàëè÷èè äîñòàòî÷íîãî êîíòàêòà ìåæäó äåòàëüþ è âûõîäîì äëÿ ïîäêëþ÷åíèÿ
âîçâðàòíîãî êàáåëÿ íà èñòî÷íèêå ïèòàíèÿ.
Ïðè ñâàðêå MMA ñâàðî÷íûé êàáåëü ìîæíî ïîäêëþ÷èòü êàê ê ïîëîæèòåëüíîé
(+), òàê è ê îòðèöàòåëüíîé (-) êëåììå â çàâèñèìîñòè îò òèïà èñïîëüçóåìîãî
ýëåêòðîäà. Ïîëÿðíîñòü ïîäêëþ÷åíèÿ óêàçûâàåòñÿ íà óïàêîâêå ýëåêòðîäîâ.
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5.3 Óïðàâëåíèå âåíòèëÿòîðàìè
Èñòî÷íèê ïèòàíèÿ îñíàùåí òàéìåðîì, îáåñïå÷èâàþùèì ïðîäîëæåíèå ðàáîòû
âåíòèëÿòîðîâ â òå÷åíèå 6,5 ìèí ïîñëå ïðåêðàùåíèÿ ñâàðêè è ïåðåêëþ÷åíèå
áëîêà â ðåæèì ýíåðãîñáåðåæåíèÿ. Ïðè âîçîáíîâëåíèè ñâàðêè âåíòèëÿòîðû
çàïóñêàþòñÿ âíîâü.
Âåíòèëÿòîðû ðàáîòàþò íà ïîíèæåííûõ îáîðîòàõ ïðè ñâàðî÷íûõ òîêàõ äî 110 A
èíàïîëíûõîáîðîòàõïðèáîëüøèõòîêàõ.
5.4 Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ñâàðî÷íîãî òîêà èìååò çàùèòó îò ïåðåãðåâà, ñðàáàòûâàþùóþ, êîãäà
òåìïåðàòóðà ñòàíîâèòñÿ ñëèøêîì âûñîêîé. Ïðè ýòîì ïîäà÷à ñâàðî÷íîãî òîêà
ïðåêðàùàåòñÿ è íà ïóëüò óïðàâëåíèÿ âûâîäèòñÿ êîä íåèñïðàâíîñòè.
Ïîñëå ñíèæåíèÿ òåìïåðàòóðû ðåëå çàùèòû îò ïåðåãðåâà àâòîìàòè÷åñêè
âîçâðàùàåòñÿ â èñõîäíîå ïîëîæåíèå.
5.5 Ñâàðêà ìåòîäîì TIG
Ïðè ñâàðêå TIG ïðîèñõîäèò ðàñïëàâëåíèå ìåòàëëà ñâàðèâàåìîé äåòàëè ñ
ïîìîùüþ ýëåêòðè÷åñêîé äóãè, âîçáóæäàåìîé íà âîëüôðàìîâîì ýëåêòðîäå,
êîòîðûé ñàì íå ïëàâèòñÿ. Çîíà ñâàðêè è ñàì ýëåêòðîä çàùèùåíû
àòìîñôåðîé èç çàùèòíîãî ãàçà.
Ïðè ñâàðêå ìåòîäîì TIG èñòî÷íèê ïèòàíèÿ äîïîëíÿåòñÿ:
Sãîðåëêîé TIG, ñì. ðàçäåë «Ïðèíàäëåæíîñòè» íà ñòð. 27
Sãàçîâûì áàëëîíîì äëÿ àðãîíà;
Sðåãóëÿòîðîì ðàñõîäà àðãîíà;
Sâîëüôðàìîâûì ýëåêòðîäîì;
5.6 Ñâàðêà ìåòîäîì ÌMA
Ïðè ñâàðêå ìåòîäîì MMA èñòî÷íèê ïèòàíèÿ äîïîëíÿåòñÿ:
Sñâàðî÷íûì êàáåëåì ñ çàæèìîì, ñì. ðàçäåë «Ïðèíàäëåæíîñòè» íà ñòð. 27
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.
ÎÑÒÎÐÎÆÍÎ!
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú ñàìîñòîÿò
å
ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ íåèñïðàâíîñòåé èçäåëèÿ â
ò
ãàðàíòèéíîãî ñðîêà.
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6.1 Èñòî÷íèê ïèòàíèÿ
Ðåãóëÿðíî ñëåäèòå çà òåì, ÷òîáû ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ íå áûë çàáèò
ãðÿçüþ.
Ïåðèîäè÷íîñòü ïðîâåðêè è ïðèìåíÿåìûå ìåòîäû î÷èñòêè çàâèñÿò îò:
òåõíîëîãèè ñâàðêè, äëèòåëüíîñòè ãîðåíèÿ äóãè è óñëîâèé îêðóæàþùåé ñðåäû.
Îáû÷íî áûâàåò äîñòàòî÷íî ïðîäóâàòü èñòî÷íèê ïèòàíèÿ ñóõèì ñæàòûì
âîçäóõîì (ïðè ïîíèæåííîì äàâëåíèè) îäèí ðàç â ãîä. Çàñîðåííûå èëè
çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà òàêæå ìîãóò ñòàòü
ïðè÷èíîé ïåðåãðåâà óñòðîéñòâà.
6.2 Ñâàðî÷íàÿ ãîðåëêà
Äëÿ îáåñïå÷åíèÿ íàäåæíîé ñâàðêè íåîáõîäèìî ÷åðåç ðåãóëÿðíûå
ïðîìåæóòêè âðåìåíè ÷èñòèòü è çàìåíÿòü áûñòðîèçíàøèâàåìûå äåòàëè.
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àâòîðèçîâàííîãî ñïåöèàëèñòà ïî òåõíè÷åñêîìó
îáñëóæèâàíèþ, ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå
ïðîâåðêè.
Òèï íåèñïðàâíîñòè Ðåêîìåíäóåìûå ìåðû
Îòñóòñòâèå äóãè. SÏðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ ñâàðî÷íîãî è
îáðàòíîãî ïðîâîäîâ.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÏðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
 ïðîöåññå ñâàðêè ïðîïàë
ñâàðî÷íûé òîê.
SÏðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé
ïåðåãðóçêè (èíäèêàöèÿ íà ïàíåëè óïðàâëåíèÿ).
SÏðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
×àñòî ñðàáàòûâàåò ðåëå
çàùèòû îò ïåðåãðåâà.
SÓáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ñâàðî÷íîãî òîêà (ò. å.
÷òî áëîê ðàáîòàåò áåç ïåðåãðóçêè).
SÓáåäèòåñü â òîì, ÷òî îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà
âîçäóõà íå çàãîðîæåíû è íå çàêóïîðåíû.
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
SÏðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ ñâàðî÷íîãî è
îáðàòíîãî ïðîâîäîâ.
SÏðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
SÓáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
SÏðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
SÏðîâåðüòå ðàñõîä ãàçà è åãî êà÷åñòâî
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
-- 1 3 --
TOCe
1 DIRECTIVE 14........................................................
2SAFETY 14...........................................................
3 INTRODUCTION 16...................................................
3.1 Equipment 16................................................................
3.2 Control panels TA23 and TA24 16..............................................
4 TECHNICAL DATA 17.................................................
5 INSTALLATION 18....................................................
5.1 Lifting instructions 18.........................................................
5.2 Location 18..................................................................
5.3 Mains supply 19..............................................................
6 OPERATION 20.......................................................
6.1 Connections and control devices 20............................................
6.2 Connection of welding and return cable 20.......................................
6.3 Fan control 21...............................................................
6.4 Overheating Protection 21.....................................................
6.5 TIG welding 21...............................................................
6.6 MMA welding 21.............................................................
7 MAINTENANCE 21....................................................
7.1 Power unit 22................................................................
7.2 Welding torch 22.............................................................
8 FAULT--TRACING 22..................................................
9 ORDERING SPARE PARTS 22..........................................
DIAGRAM 24............................................................
ORDERING NUMBER 26.................................................
ACCESSORIES 27.......................................................

-- 1 4 --
bt37e
1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source Tig 3001i from serial number 840 are constructed and tested in compliance with the
standard EN 60974--1 /--2 /--3 and EN 60974--10 (Class A) in accordance with the requirements of
directive (2006/95/EC) and (2004/108/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2008--08--15
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
Sits operation
Slocation of emergency stops
Sits function
Srelevant safety precautions
Swelding
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the equipment when it is
started up.
Sno--one is unprotected when the arc is struck
3. The workplace must:
Sbe suitable for the purpose
Sbe free from drafts
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
SMake sure the return cable is connected securely.
SWork on high voltage equipment may only be carried out by a qualified electrician.
SAppropriate fire extinquishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
Read and understand the instruction manual before installing or operating.
Arc welding and cutting can be injurious to yourself and others. Take precausions when welding.
Ask for your employer’s safety practices which should be based on manufacturers’ hazard data.
ELECTRIC SHOCK - Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
SProtect your ears. Use earmuffs or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
WARNING!
Do not use the power source for thawing frozen pipes.
CAUTION!
Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low--voltage supply
system. There may be potential difficulties in ensuring electromagnic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.
CAUTION!
This product is solely intended for arc welding.
CAUTION!
Read and understand the instruction manual before
installing or operating.
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Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human
health!
3 INTRODUCTION
Tig 3001i is a TIG welding power source, which can also be used for MMA welding.
ESAB’s accessories for the product can be found on page 27.
3.1 Equipment
Tig 3001i can be supplied with or without cooling unit.
The power source is supplied with:
S4.5 m return cable with contact clamp
Sinstruction manual for the welding power source
Sinstruction manual for the control panel
Sinstruction manual for the cooling unit (if applicable)
Instruction manuals in other languages can be downloaded from the website,
www.esab.com.
3.2 Control panels TA23 and TA24
The power source is supplied with one of the following control panels:
Welding process parameters are controlled via the control panel. See the separate
instruction manual for a detailed description of the panels.
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4 TECHNICAL DATA
Tig 3001i
Mains voltage 400 V ±10%, 3∼50/60 Hz
Mains supply Ssc min 1.4 MVA
Primary current
Imax TIG
Imax MMA
13 A
19 A
No--load power demand when in the
energy--saving mode, 6.5 min. after welding
30 W
Setting range
TIG
MMA
4 -- 300 A
16 -- 300 A
Permissible load at TIG
35 % duty cycle
60% duty cycle
100% duty cycle
300 A / 22 V
240 A / 19.6 V
200 A / 18 V
Permissible load at MMA
30 % duty cycle
60% duty cycle
100% duty cycle
300A / 32 V
230 A / 29.2 V
190 A / 27.6 V
Power factor at maximum current
TIG
MMA
0.9
0.89
Efficiency at maximum current
TIG
MMA
81 %
84 %
Open--circuit voltage
MMA 67 V
Operating temperature -- 1 0 t o + 4 0 ˚C
Transportation temperature -- 2 0 t o + 5 5 ˚C
Constant sound pressure at no--load <70dB(A)
Dimensions lxwxh
with cooling unit
652 X 249 X 423 mm
714 X 249 X 693 mm
Weight
with cooling unit
33.5 kg
54 kg
Insulation class transformer H
Enclosure class IP 23
Application class
Mains supply, Ssc min
Minimum short circuit power on the network in accordance with IEC 61000--3--12
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading. The duty cycle is valid for 40˚C.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
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Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
5 INSTALLATION
The installation must be executed by a professional.
5.1 Lifting instructions
5.2 Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
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5.3 Mains supply
Note!
Mains supply requirements
High power equipment may, due to the primary current drawn from the mains supply, influence the
power quality of the grid. Therefore connection restrictions or requirements regarding the
maximum permissible mains impedance or the required minimum supply capacity at the interface
point to the public grid may apply for some types of equipment (see technical data). In this case it
is the responsibility of the installer or user of the equipment to ensure, by consultation with the
distrubution network operator if necessary, that the equipment may be connected.
Make sure that the welding power source is connected to the correct supply voltage
and that it is protected by the correct fuse rating. A protective earth connection must
be made in accordance with regulations.
Rating plate with supply connection data
NOTE! The welding power source is designed for connection to a 400 volt
system with four conductors.
Recommended fuse sizes and minimum cable area
Tig 3001i
Mains voltage 400 V 3μ50 Hz
Mains cable area mm24G4mm2
Phase current Ieff 10 A
Fuse
anti--surge
type C MCB
16 A
16 A
NOTE! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
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6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 14. Read through before you start using the equipment!
6.1 Connections and control devices
1Control panel,
see separate instruction manual
5Connection (--) TIG: Welding torch
MMA: Welding cable or return cable
2Connection for remote control unit 6Connection (+) TIG: Return cable
MMA: Return cable or welding cable
3Connection for start signal from the
welding torch
7Mains voltage switch
4Connection for gas to the torch 8Connection for shielding gas
6.2 Connection of welding and return cable
The power source has two outputs, a positive terminal (+) and a negative terminal
(--), for connecting welding and return cables. The output to which the welding cable
is connected depends on the welding method or type of electrode used.
Connect the return cable to the other output on the power source. Secure the return
cable’s contact clamp to the work piece and ensure that there is good contact be-
tween the work piece and the output for the return cable on the power source.
For MMA welding, the welding cable can be connected to the positive terminal (+) or
negative terminal (--) depending on the type of electrode used. The connecting polar-
ity is stated on the electrode packaging.
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