ETC Source Four jr User manual

Copyright © Electronic Theatre Controls, Inc.
All Rights reserved.
Product information and specifications subject to change.
Part Number:
7062M2510-05.04 Rev B
Released: July 2006
CE Assembly Guide
Productions Dates: September 2004 - Present
™
ATTENTION: The part numbers listed in this guide may differ from the parts
required for your particular Source Four fixture. Part numbers for
fixtures change occasionally as parts are replaced or upgraded.
To ensure that you are ordering the proper part for your specific
fixture, please contact your ETC dealer, or ETC Customer Service
for assistance.

ETC
®
, Emphasis
®
, Expression
®
, Insight™, Imagine™, Focus™, Express™, Unison
®
, Obsession
®
II, ETCNet2™,
EDMX™, Source Four
™
, Revolution
®
, Sensor
®
, and WYSILink™ are either registered trademarks or trademarks
of Electronic Theatre Controls, Inc. in the United States and other countries.
All other trademarks, both marked and not marked, are the property of their respective owners.

DECLARATION
OF CONFORMITY
We, ETC Europe Limited
Unit 5, Victoria Industrial Estate, London W3 6UU United Kingdom
declare under sole responsibility that the product:
Product name: Source Four fixed focus luminaires
Product ty pe/model: S405, S410, S426, S436, S450, S4Jr26, S4Jr36, S4Jr50
Lot: n/a
Batch / Serial number: n/a
Item numbers: n/a
to which this declaration relates is in conformity with the following Standards:
EN60598-1:2000 Luminaires. General requirements and tests
EN60598-2-17:1990 Luminaires. Particular requirements. Specification for
luminaires for stage lighting, telev ision, film and
photographic studios (outside and indoor) – equiv . BS
4533-102.17:1990
following the provisions of EU LV Directive(s) 73/23/EEC
None apply Unit is EMC benign
following the provisions of EU EMC Directive(s) 89/336/EEC and 92/31/EEC
London, United Kingdom Mr Adam Bennette
(Place of issue) (Name of authorised person)
7th September 1997
(Date of Issue) (signature of authorised person)
Printed 22 Oct. 01 Page 1
Decl # 14 Version # A

DECLARATION
OF CONFORMITY
We, ETC Europe Limited
Unit 5, Victoria Industrial Estate, London W3 6UU United Kingdom
declare under sole responsibility that the product:
Product name: Source Four zoom luminaires
Product ty pe/model: S4 15-30, S4 25-50, S4Jr zoom
Lot: n/a
Batch / Serial number: n/a
Item numbers: n/a
to which this declaration relates is in conformity with the following Standards:
EN60598-1:2000 Luminaires. General requirements and tests
EN60598-2-17:1990 Luminaires. Particular requirements. Specification for
luminaires for stage lighting, telev ision, film and
photographic studios (outside and indoor) – equiv . BS
4533-102.17:1990
following the provisions of EU LV Directive(s) 73/23/EEC
None apply Unit is EMC benign
following the provisions of EU EMC Directive(s) 89/336/EEC and 92/31/EEC
London, United Kingdom Mr Adam Bennette
(Place of issue) (Name of authorised person)
7th September 1997
(Date of Issue) (signature of authorised person)
Printed 22 Oct. 01 Page 1
Decl # 15 Version # A

Table of Contents i
Table of Contents
Complete Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Complete Fixture Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Clean the reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Lamp Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assemble lamp socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Lens Holder Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Clean the glass lenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Shutter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Complete Assembly 1
Complete Assembly
Reference
Number
Part
Number
Description Quantity
Required
1 7062A3002 Barrel, left casting 1
2 7062A3004 Barrel, right casting 1
3 7062A2208 CE Lamp burner assembly (See Lamp Socket Assembly, page 3)1
4 HW8201 Knob, 10-32X.50LG male stud, black 1 or 2
5 7061A3005 Retainer, gel clip 1
6 7062A4010 Reflector, jr, glass 1
7 7062A3007 Spring, round 1
8 HW750 Spring, gel retainer 1
9 See page 7 Zoom Lens Holder Assembly (Source Four jr. Zoom only)
10 7062A3009 Yoke, jr 1
11 HW8144 Handle, yoke knob, 3092, 5/16-18, female 1
12 HW5193 Bolt, hex 5/16-18 x 1.0" black oxide (yoke) 2
13 HW5125 Bolt, carriage 5/16-18 1
14 HW5126 Washer, flat, 5/16, black oxide (yoke) 3
15 HW391 Screw, PHMS, 8-32 X 3/4 LG. 1
16 See page 9 Shutter assembly 1
17 7062A3013 Spring, reflector support 2
18 HW8200 Retainer, push on 2
19 7062A3014 Light baffle strip 1
20 7062A3015 Cover, iris slot 1
21 HW372 Screw, PhPHMS, 8-32 X 1/4 black oxide 2
22 HW3165 Screw, 8-32 x 1/2 PhPH taptite 6
23 HW4117 Nylon, washer flat, #10 1 or 2
24 HW779 Spring compression 1 or 2
25 HW3117 Screw, 8-32x3/8 PhPH Taptite 1
26 HW349 Washer, ext #8 1
8
1
2
3
4
5
6
7
9
10
11
12
13
14
15 16
17 18
19
20 21
22
23
24
25 26
4

2Source Four jr / jr Zoom CE Assembly Guide
Complete Fixture Assembly
Tools Required:
• #2 Phillips screwdriver
Assemble Fixture
Step 1: Place the left barrel casting (1) open side up on your work surface with the
colourframe end to your right.
Step 2: If necessary, place spring (17) over post in right and left castings (1 and 2).
Secure with clip (18).
Step 3: Set shutter assembly (see Shutter Assembly, page 9) into the shutter slot in left
casting (1) with the rounded side of the shutter handles facing right (gel opening
end of the fixture).
Step 4: Install the short end (without the flattened notch) of the gel retainer clip (5) in the
left casting (1).
Step 5: Position clip (5) in the forward, locked position, then install the retainer spring (8)
on the clip.
Step 6: Snap spring (7) onto reflector (6) and place assembly into left casting (1) so that
the front edge of the reflector is supported by spring (17). The spring (7) on the
back rests in the left casting rear supports.
Step 7: Gently set the right barrel casting (2) onto the left casting so that the gel clip
retainer, shutter assembly and reflector assembly fit into their respective
positions.
Step 8: Starting with the corner nearest the gel clip retainer, attach the right casting to
the left casting with screws (22). Do the right screws first, then the middle screws,
then the left screws.
Step 9: Install the iris slot cover (20) onto the barrel assembly with screws (21).
Step 10: With the coloured dot on the lens facing out the barrel, slide the lens holder
assembly (or assemblies, if Zoom) into the lens holder track inside the barrel.
The assembly should slide smoothly in the track.
Step 11: Insert light baffle strip (19) through front of barrel assembly and through hole in
lens holder assembly. Slide strip (19) through supports in front of fixture and
install screw (15), spring (24), washer (23), and knob (4).
Step 12: Attach the lamp burner (3, see Lamp Socket Assembly, page 3) to the barrel
assembly with the knurled head screw.
Step 13: Attach yoke (10) to barrel assembly with bolts (12) and washers (14). Attach yoke
knob (11) with bolt (13) and washer (14) to side of fixture with clutch plate.
Step 14: Tighten bolts (12) to secure yoke to fixture. Tighten yoke knob (11) to secure
yoke in desired position.
Clean the reflector
Remove dust with a blast of oil-free air or wipe with a clean, lint-free cloth using alcohol or
distilled water (alcohol is recommended).
WARNING:
Do not use glass and window cleaners on the reflector. Chemicals in these
cleaners will stain the reflector.

Lamp Socket Assembly 3
Lamp Socket Assembly
Reference
Number
Part
Number
Description Quantity
Required
1 7060A3055 Housing, socket, casting, painted 1
2 7060A3057 Socket, light baffle casting, painted 1
3 7060A4007 Knob, X-Y, lamp set 1
4 7060A4008-02 Knob, Z, lamp set w/female insert 1
5 7060A4011 Bushing, cup 1
6 7060A3011 Hub, index, casting 1
7 7060A3012 Spring, lamp retainer 1
8 HW748 Spring, compression 1
9 7060B7019 Complete CE socket assembly 1
10 HW534 Nut, hex, 1/4-20, black zinc 1
11 7060A3025 Screw, 1/4-20 knurled head 1
12 HW746 Retaining ring, flat, Southco 1
13 HW5123 Nut, hex, 9/16-18, black zinc 1
14 HW747 Washer, wave 1
15 7060A3056 Clamp, strain relief, painted 1
16 HW3103 Screw, 8-32 x 5/8 PhFHMS, black zinc 2
17 HW5122 Bolt, 1/4-20 x 1.75, full thread, black zinc 1
18 HW8209 Clip Tinnerman 1
19 7060B7017 Safety Wire Assembly 1
20 7060B7013 Source Four CE Cable Assembly 1
21 HW749 Spring, ground 1
22 7060B7014 Source Four CEGround Wire 1
23 7060A3085 Source Four Lamp Retainer Wire 1
24 HW349 Washer, ext. #8 2
25 HW385 Screw 8-32 x 3/8 PHPHMS Sems 2
6
5
1
13
14
20
21
9
10
22
2
23 17
18
11
4
3
8
12
15
16
7
24
Figure 2
19
25

4Source Four jr / jr Zoom CE Assembly Guide
Assemble lamp socket
Tools Required:
• Open-end adjustable wrench or a 7/16” socket
• Needle-nose pliers
• #2 Phillips screwdriver
Step 15: Set the crossbar of the retainer clip (25) under the two hooks on the clip bracket
as shown in Figure 3.
Step 16: Place the Tinnerman clip (18) over the retainer clip crossbar between the two
hooks and press it down firmly until it snaps into place.
Step 17: Insert the bolt (17) through the light baffle socket casting (2). See Figure 4.
Step 18: Install the green ground wire assemblies (19 and 22) on the bolt (17) with the
prongs on the crimped connectors toward the casting. Run both wires through
the indent in the lip around the bolt hole. Secure with nut (10) and torque to 60
inch pounds.
Step 19: Place the socket assembly (9) into the light baffle socket casting (2). Be sure it is
well seated.
18
23
Figure 3
18
17
2
22
19
23
97
10
Figure 4

Lamp Socket Assembly 5
Step 20: Install the lamp retainer spring (7). The lamp retainer spring secures the socket.
Insert the spring one end at a time, making sure the rectangular slot in each side
of the spring seats on the corresponding tab in the casting.
Step 21: Install the bushing cup (5) into the housing socket casting (1) as shown in Figure
5. The cup should slide smoothly up and down, but not side to side.
Step 22: Insert the threaded end of the index hub (6) through the holes in the bushing cup
and the back of the housing socket casting (1).
Step 23: Slide the X-Y knob (3) over the exposed index hub bolt (6), then insert the wave
washer (14) on the bolt and secure with the 9/16 hex nut (13). Hand tighten the
X-Y knob (3).
Step 24: Insert the knurled head screw (11) through the housing socket casting (1) as
shown in Figure 6.
Step 25: Install the shorter green/yellow ground wire (22) onto the screw. The prongs on
the crimped connector should be toward the casting.
Step 26: Install the ground spring (21) onto the screw and secure it with the Southco flat
retaining ring (12). Install the Southco ring with its prongs away from the casting.
Note:
If the spring does not seat correctly, coax it into place with a screwdriver or needle-
nose pliers.
Note:
Install the wave washer with the upward curve toward the hex nut.
5
1
6
14
13
3Figure 5
Safety wire
Blue wire
w/sleeve
Green/yellow
wire
Green/yellow
wire
Brown wire
w/sleeve
11
15
1
21
12
Cable Clamp in
Housing
16
8
4
Figure 6 Figure 7
19

6Source Four jr / jr Zoom CE Assembly Guide
Step 27: Lay the leads in the bottom half of the cable clamp (located in the housing socket
casting [1]), making sure that the fiberglass sleeving extends slightly past the
screw holes in the housing socket casting. Install new sleeving if necessary.
Then, route the wires as shown in Figure 7.
Step 28: Install the top half of the cable clamp (15) and secure it with the two screws (16).
Tighten the screws alternately to ensure a solid connection.
Step 29: Using the four screws (24), attach the handle (23) to the lamp socket assembly.
See Figure 2.
Step 30: Place the compression spring (8) on the protrusion on the inside of the index hub
(6).
Step 31: Insert bolt (17) through spring (8) and through the index hub (6) of the housing
socket (1), joining the two castings. Make sure wires are not pinched between
the two pieces.
Step 32: Before proceeding, check again to make sure the wires are still positioned as
indicated in Figure 6. Adjust if necessary.
Step 33: Press the two castings together firmly so the bottom of the light baffle (2) sits on
top of the cable clamp (15), then install the X-Y lampset (3) and Z lamp knob (4).
Hand tighten the knob all the way to the right.
Note:
Use pliers to straighten the Southco retaining ring (12) if it bends when you install
it on the bolt.
CAUTION:
You must follow the wire routing diagram to ensure that the socket leads do not
interfere with the lamp focus mechanism.
Note:
To ensure that the clamp holds the cable tightly, flatten the cable, then fold over
the sleeving before you install the top half of the clamp. Make sure the top edge of
the cable clamp is even with the edge of the socket to prevent interference with
lamp focus movement. Make sure sleeving is not pinched.
CAUTION:
You must install Z knob as described above to ensure proper lamp focus travel.

Lens Holder Assemblies 7
Lens Holder Assemblies
Reference
Number
Part
Number
Description Quantity
Required
1 7062A3005 Lens holder, 26° 1
2 7062A3017 Lens holder, 36° 1
3 7062A3018 Lens holder, 50° 1
4 7062A3019 Lens holder, Zoom, forward (Source Four jr. Zoom only) 1
5 7062A3020 Lens holder, Zoom, back (Source Four jr. Zoom only) 1
6 7062A4001 Lens, 26°, ”black dot” 1
7 7062A4002 Lens, 36°, “white dot” 1
8 7062A4003 Lens, 50°, “yellow dot” 1
9 7062A4008 Lens, Zoom, forward (Source Four jr. Zoom only) 1
10 7062A4009 Lens, Zoom, back, black (Source Four jr. Zoom only) 1
11 7062A3027 Lens cover, Zoom, front, 25º-50º (Source Four jr. Zoom only) 1
12 7062A3026 Lens cover, Zoom, rear, 25º-50º (Source Four jr. Zoom only) 1
13 7062A3029 Plate, secondary aperture (Source Four jr. Zoom only) 1
14 HW124 Screw 4-40 x 1/4 SPHMS, black Oxide 2
15 HW196 Nut 4-40 Keps 4
16 HW1127 Spacer (Source Four jr. Zoom only) 2
17 7060A4010 Bushing gate (fixed, front, or rear lens) 4
18 HW8209 Tinnerman clip 6
19 HW4117 Nylon washer, flat, #10 1 or 2
20 HW779 Spring, compression 1 or 2
21 HW8201 Lens knob, 10-32 x .50 LG male stud, black (Fixed or Zoom) 1 or 2
22 7062A1013 CE Safety screen, Fixed field angle lens 1
7062A2001 Lens holder assembly, 26° (black dot) 1
7062A2003 Lens holder assembly, 36° (white dot) 1
7062A2004 Lens holder assembly, 50° (yellow dot) 1
7062A2005 Lens holder assembly, Zoom, forward 1
7062A2006 Lens holder assembly, Zoom, rear 1
Fixed Field Angle Lens Zoom Front Lens
Zoom Rear Lens
1, 2, 3
6, 7, 8
17
18
19
20
21
Paint dot should
be situated on
this side of lens
and centered
above the bottom
clip.
4
9
14
15
17
11
13
16
10
12
15
5
Orientation
marks to
this side
Figure 8
22

8Source Four jr / jr Zoom CE Assembly Guide
Assemble Fixed Field Angle Lens:
Step 1: Place the lens on the lens holder between the tabs. The paint dot should be on
the side opposite the tabs.
Step 1: Position the lens by centering the paint dot above the bottom tab notch, as shown
in Figure 8. This will keep the paint dot visible after the fixture is fully assembled.
Step 2: Center one Tinnerman clip (18) on each tab, and press clip until it is fully seated.
If clips are in uneven positions, lens will be tilted or loose.
Step 3: Firmly press the clips down and then push the spine of each clip towards the
center of the lens. This will ensure that the clips contact the lens surface.
Step 4: Check lens and make sure the clips hold it securely.
Step 5: Center the safety screen (22) on the side of the lens holder opposite the lens and
secure with three Tinnerman clips (18).
Step 6: Snap the bushings (17) onto the lens holder assembly as shown.
Assemble Zoom Front Lens:
Step 1: Position the lens (9) between the lens holder (4) and the lens cover (11) so that
the convex side of the lens faces the lens holder, as shown in Figure 8.
Step 2: Align the holes in the lens cover with the holes in the lens holder as shown.
Step 3: Secure the lens cover and the lens to the lens holder using screws (14) and
locking nuts (15). Tighten securely to ensure the lens cannot move.
Step 4: Snap the bushings (17) onto the lens holder (4) as shown.
Assemble Zoom Rear Lens:
Step 1: Slide spacers (16) over the PEM studs of the secondary aperture plate (13), as
shown in Figure 8.
Step 2: Insert the PEM studs on the secondary aperture plate (13) through the holes in
the lens holder (5).
Step 3: Position the lens (10) between the lens holder (5) and lens cover (12) as shown.
The blue orientation marks on the lens should face the lens holder.
Step 4: Insert the PEM studs of the secondary aperture plate (13) through the lens cover
(12).
Step 5: Secure the lens cover, lens, and aperture plate using nuts (15).
Step 6: Snap the bushings (17) onto the lens holder (5) as shown.
Clean the glass lenses
Step 1: Dampen a clean, lint-free cloth with vinegar or household ammonia. You may
use water, but it leaves spots. You can remove the spots by polishing the lens
gently with a clean, dry cloth.
Step 2: Starting from the center, gently wipe the lens.
WARNING:
Never use glass and window cleaner or any abrasive material to clean the
lens. Glass and window cleaners will stain the lens surface. Abrasive
materials (such as steel wool) will damage the surface of the lens.

Shutter Assembly 9
Shutter Assembly
Assemble Shutters:
Step 1: Place the divider plate (2) on a flat surface.
Step 2: Place two shutter blades (1) on top of plate (2). Handles should extend out past
the edge of the divider plate.
Step 3: Place the middle divider plate (3) on top of the two shutter blades. The notches
in the divider plates must line up.
Step 4: Place the two remaining shutter blades (1) on top of the middle divider plate.
Step 5: Place the top divider plate (4) on top of the third and fourth shutter blades. The
raised dimples should point away from the shutters.
Step 6: Install the four springs (6) onto the nips on the spring support plate(5).
Step 7: Place the dimples of the plate divider (4) onto the open ends of the springs.
Carefully place assembly in fixture casting (See page 2, step 3).
Reference
Number
Part
Number
Description Quantity
Required
1 7062A2002 Shutter blade assembly 4
2 7062A3016 Plate, divider 1
3 7062A3010 Plate, Gate, middle 1
4 7062A3030 Plate, divider with dimples 1
5 7062A3031 Plate, spring support 1
6 HW754 Spring, shutter 4
WARNING:
Divider plate edges may be sharp. Handle with caution!
Note:
The third and fourth shutter blade handles should be perpendicular to the previous
shutter handles.
Ensure that the rounded side of all shutter handles face the same direction,
Shutter Assembly: The bottom divider plate
(4) has four dimples punched into the surface;
the divider plate (2) has none. The middle
divider plate (3) has a slightly smaller diameter
hole than the other two.
1
5
4
Figure 13
2
6
3

Corporate Headquarters  3031 Pleasant View Road, P.O. Box 620979, Middleton, Wisconsin 53562-0979 USA  Tel [phone]  Fax [phone]
London, UK  Unit 5, Victoria Industrial Estate, Victoria Road, London W3 6UU, UK  Tel [phone]  Fax [phone]
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Service: (Americas) [email protected]  (UK) [email protected]  (DE) [email protected]  (Asia) [email protected]
Web: www.etcconnect.com  Copyright © 2005 ETC. All Rights Reserved.  Product information and specifications subject to change.
7062M2510-05.04  Rev B  Released 07/2006