ETQ IN2500i User manual

Owner’s Manual Model IN2500i

PREFACE
Thank you for purchasing products from EASTERNTOOLS & EQUIPMENT, INC. We
appreciate your business. The following manual is only a guide to assist you and is not a
complete or comprehensive manual of all aspects of maintaining and repairing your
generator. The equipment you have purchased is a complex piece of machinery. We
recommend that that you consult with a dealer if you have doubts or concerns as to your
experience or ability to properly maintain or repair your equipment. You will save time and
the inconvenience of having to go back to the store if you choose to write or call us
concerning missing parts, service questions, operating advice, and/or assembly questions.
Our gasoline generators have some of the following features:
.Lightweight construction
.Air cooled
.Four-stroke gasoline internal combustion engine
.Recoil starter
.Large fuel tank
.Automatic voltage stabilizer
.Circuit protector
.AC and DC outputs
.Low oil level sensor
The ETQ air-cooled gasoline generators are widely used when electrical power is scarce.
Our generators provide a portable mobile solution in supplying power for field operations
during project construction.
This manual will explain how to operate and service your generator set.
If you have any questions or suggestions about this manual, please contact your local
dealer or us directly. Consumers should notice that this manual might differ slightly
from the actual product as more improvements are made to our products. Some of
the pictures in this manual may differ slightly from the actual product as well.
Eastern Tools and Equipment, Inc. reserves the right to make changes at any time
without notice and without incurring any obligation.

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TABLE OF CONTENTS
Page
1. SAFETY INFORMATION 1
2. CONTROL FUNCTION 3
3. PRE-OPERATION CHECK 5
4. OPERATION 7
5. PERIODIC MAINTENANCE 11
6. TROUBLE SHOOTING 15
7. STORAGE 16
8. SPECIFICATION 17
9. WIRING DIAGRAM 18
10. PART LISTINGS 19

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! WARNING ─────────────────────────────────────────────────
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING
THE MACHINE.
───────────────────────────────────────────────────────────
1.SAFETY INFORMATION
1)EXHAUST FUMESARE POISONOUS
zNever operate the engine in a closed area because it may cause unconsciousness and death
within a short time. Operate the engine in a well ventilated area.
2)FUEL IS HIGHLY FLAMMABLE AND POISONOUS
zAlways turn off the engine when refueling
zNever refuel while smoking or in the vicinity of an open flame.
zTake care not to spill any fuel on the engine or muffler when refueling.
zIf you swallow any fuel, inhale fuel vapor, or allow any fuel to get in your eyes, see your doctor
immediately. If any fuel spills on your skin or clothing, immediately wash with soap and water
and change your clothes.
zWhen operating or transporting the machine, be sure it is kept upright. If tilted, fuel may leak
from the carburetor or fuel tank.
3)ENGINE AND MUFFLER MAY BE HOT
zPlace the machine in a place where pedestrians or children are
not likely to touch the machine. hot
cool air
zAvoid placing any flammable materials near the exhaust outlet
during operation.
zKeep the machine at least 1 m ( 3 ft ) from buildings or other
equipment, or the engine may overheat.

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zAvoid operating the engine with a dust cover.
zBe sure to carry the generator only by its handle.
zPut the machine on a flat surface. This will allow the machine to distribute the heat evenly.
4)ELECTRIC SHOCK PREVENTION
zNever operate the engine in rain or snow.
zNever touch the machine with wet hands or electrical shock will
occur.
zBe sure to ground (earth) the generator.
The National Electric Code requires that the frame of generator
and the external electrically conductive parts of the generator be connected to an approved earth
ground. Local codes may differ and require other grounding specifications.
Using a No. 12 AWG (American Wire Gauge) stranded copper wire to the ground terminal and to
an earth-driven copper or brass grounding rod provides sufficient safety against shock. However,
local codes may differ. Contact a local electrician to find out specifications for grounding your
generator
5)CONNECTION NOTES
zAvoid connecting the generator to commercial power outlet.
zAvoid connecting the generator in parallel with any other generator.

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2.CONTROL FUNCTION
DESCRIPTION
(1) Engine switch (2) Auto throttle switch (3) Fuel tank
(4) Spark plug (5) Muffler (6) Carrying handle
(7) Choke lever (8) DC protector 8A (9) DC receptacle
(10) Ground (earth) terminal (11) AC receptacle 5-20R GFCI (12) Oil alert light
(13) Overload light (14) Output light (15) Fuel filter
(16) Fuel tank cap (17) Recoil starter (18) Fuel cock
(19) Oil filler cap (20) Air filter cover
12 3 4 5 6 7
8141516 17
19 20
12 18
1311109

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1)OIL WARNING SYSTEM
When the oil level falls below the low level line, the engine will
stop automatically. Unless you refill with oil, the engine will not
start again.
2)ENGINE SWITCH
The engine switch controls the ignition system.
“ON”
Ignition circuit is switched on. The engine can be started.
“OFF”
2
1
Ignition circuit is switched off. The engine will not run.
3)AUTO THROTTLE
When the AUTO THROTTLE SWITCH is turned to ECO position,
the economy control will adjust the engine speed according to the
connected load. The results are better fuel consumption and less
noise.
2
1
O
FF
O
N
OPEN CLOSED
4)FUEL TANK CAPAIR VENT KNOB
The fuel tank cap is provided with an air vent knob to stop fuel
flow. The air vent knob must be turned once clockwise from the
closed position. This will allow fuel to flow to the carburetor and
the engine to run.
When the engine is not in use, tighten the air vent knob
counterclockwise until it is finger-tight to stop fuel flow.

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5)FUEL COCK
ON OFF
The fuel cock is used to supply fuel from the tank to the
carburetor.
6)DC CIRCUIT PROTECTOR
The DC circuit protector turns off automatically when the load
exceeds the generator rated output.
CAUTION: ─────────────────────────────────────────────────
zReduce the load to within specified generator rated output if the DC circuit protector turn off.
──────────────────────────────────────────────────────────
3. PRE-OPERATION CHECK
NOTE: ─────────────────────────────────
zAdd more than 2 liters of fuel to run this machine for the first
time.
zPre-operation checks should be made each time the generator
is used.
───────────────────────────────────────
1)CHECK ENGINE FUEL
zMake sure there is sufficient fuel in the tank.
zIf fuel is low, refill with unleaded automotive gasoline.
zBe sure to use the fuel filter screen on the fuel filter neck.
zRecommended fuel: Unleaded gasoline.
zFuel tank capacity: 5.7 liters
WARNING: ──────────────────────────────────────────────────
zDo not refill the generator while the engine is running or hot.
zClose fuel cock before refueling the generator.

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zBe careful not to allow dust, dirt, water or foreign objects into the fuel.
zDo not fill above the top of the fuel filter or the fuel may overflow when the fuel heats up and
expands.
zWipe off spilt fuel thoroughly before starting engine.
zKeep open flames away.
───────────────────────────────────────────────────────────
2)CHECK ENGINE OIL
Make sure the engine oil is at the upper level of the oil filler hole.
Add oil as necessary.
zRemove oil filler cap and check the engine oil level.
zIf oil level is below the lower level line, refill with suitable oil to
upper level line. Do not screw in the oil filler cap when checking
oil level.
zChange oil if contaminated.
zOil capacity: 0.9 liters
32¡ ã
FF
80¡ ã
25¡ ã
CC
0¡ ã
or 10W-30
SAE #30
or 10W-40
SAE #20
or 10W-30
or 10W-40or 10W-40
or 10W-30
SAE 10W
zRecommended engine oil:
Above SJ Grade
3)GROUND (Earth)
Make sure to ground (earth) the generator.

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4. OPERATION
O
FF
O
N
OPEN
NOTE: ──────────────────────────────────
zThe generator has been shipped without engine oil. Fill with oil
or it will not start.
────────────────────────────────────────
ENGINE
SWITCH
ON
OFF
ON
CLOSED
CHOKE
OPEN
OPEN CHOKE CLOSED
1)STARTING THE ENGINE
NOTE: ──────────────────────────────────
zBefore starting the engine, do not connect electrical loads.
zTurn the AUTO THROTTLE SWITCH to the ECO position.
────────────────────────────────────────
1. Turn the fuel tank air vent knob clockwise to the OPEN position.
2. Turn the fuel cock lever to the ON position.
3. Turn the engine switch to the ON position
4. Move the choke lever to the CLOSE position. Not necessary if
the engine is warm.
5. Pull the starter handle slowly until resistance is felt. This is the
“Compression” point. Return the handle to its original position
and pull swiftly. Do not fully pull out the rope. After starting, guide
the starter handle to its original position while still holding the
handle. Grasp the carrying handle firmly to prevent the generator
from falling over when pulling the recoil starter.
6. Warm up the engine.
7. Move the choke lever back to the OPEN position.
8. Warm up the engine without a load for a few minutes.

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2)USING ELECTRIC POWER
1. AC APPLICATION
(a) Check the output pilot lamp for proper voltage.
(b) Turn off the switch(es) of the electrical appliance(s) before
connecting to the generator.
(c) Insert the plug(s) of the electrical appliance(s) into the
receptacle(s).
AUTO
THROTTLE
HIGH
ECO
CAUTION: ─────────────────────────────
zBe sure the electrical load is turned off before plugging it in.
zBe sure the total load is within the generator rated output.
zBe sure the socket load current is within socket rated current.
zThe AUTO THROTTLE SWITCH must be turned to the HIGH position when using electric
devices that require a large starting current, such as a compressor or a submergible pump.
───────────────────────────────────────────────────────────
2.OVERLOAD INDICATOR LIGHT
The overload indicator light comes on when an overload of a connected electrical device is
detected, the inverter unit overheats, or the AC output voltage rises. The electronic breaker will then
activate, stopping power to the generation in order to protect the generator and any connected
electric devices. The output pilot light (green) will flicker and the overload indicator light (red) will
turn on, then the engine will stop running. If so please follow the following steps
(a) Turn off any connected electric devices and stop the engine
(b) Reduce the total wattage of connected electric devices within the application range.
(c) Check for blockages in the cooling air inlet and around the control unit. If any blockages are
found, remove.
(d) After checking, restart the engine.
CAUTION: ───────────────────────────────────────────────────
zThe generator AC output automatically resets when the engine is stopped and then restarted.

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zThe overload indicator light may come on for a few seconds at first when using electric devices
that require a large starting current, such as a compressor or a submergible pump. However,
this is not a malfunction.
zThe overload indicator light may come on for a few seconds at first when using electric devices
that require a large starting current, such as a compressor or a submergible pump. However,
this is not a malfunction.
──────────────────────────────────────────────────────────────────────────────────────────────────────────────────────
3. DC APPLICATION (option)3. DC APPLICATION (option)
This usage is applicable to 12V battery charging only.This usage is applicable to 12V battery charging only.
(a) Charging instruction for battery(a) Charging instruction for battery
3
2
zDisconnect the leads for the battery.zDisconnect the leads for the battery.
zMake the battery fluid filler cap loose fully.zMake the battery fluid filler cap loose fully. 1
CSpecific gravity 20¡ ã
3. 47AH 20HR
2. 35AH 20HR
1. 30AH 20HR
Battery capacity
chargong time Hr
810
4620
1.06
1.14
1.10
1.22
1.18
1.26
1.30
Aim for specific gravity and charging time
zFill distilled water to the upper limit, if the battery fluid is
low level.
zFill distilled water to the upper limit, if the battery fluid is
low level.
zMeasure the specific gravity for the battery fluid by
using the hydrometer, and calculate the charging time in
according with the table shown on right side.
zMeasure the specific gravity for the battery fluid by
using the hydrometer, and calculate the charging time in
according with the table shown on right side.
zThe specific gravity for the fully charged battery shall be within 1.26 to 1.28. It is recommended
to confirm every an hour.
zThe specific gravity for the fully charged battery shall be within 1.26 to 1.28. It is recommended
to confirm every an hour.
(b) Connect between the DC output socket and the battery terminals using the charging leads. The
leads shall be connected making sure of the (+) and (-) polarity.
(b) Connect between the DC output socket and the battery terminals using the charging leads. The
leads shall be connected making sure of the (+) and (-) polarity.
(c) The DC circuit protector is to be set to “ON” after confirming the connection, if the protector is in
“OFF” position.
(c) The DC circuit protector is to be set to “ON” after confirming the connection, if the protector is in
“OFF” position.
CAUTION: ─────────────────────────────────────────────
zBe sure the AUTO THROTTLE SWITCH is turned to the HIGH position while charging the battery.
──────────────────────────────────────────────────────

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3)STOPPING THE ENGINE
O
FF
O
N
1. Turn off the power switch(s) on electrical loads or disconnect
any electric devices.
2. Turn the engine switch to the OFF position.
3. Turn the fuel cock lever to the OFF position.
ENGINE
SWITCH
ON
OFF
4. Turn the fuel tank cap air vent knob counterclockwise to the
CLOSED position.
.
OFF
CLOSED

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5. PERIODIC MAINTENANCE
1) MAINTENANCE CHART
Regular maintenance is most important for the best performance and safe operation.
Item Remarks
Pre-operation
check
(daily)
Initial
1 months
or 20 Hr
Every
3 months
or 50Hr
Every
6 months
or100Hr
Every
1
2 month
s
or 300Hr
Spark
Plug
Check condition, adjust gap
and clean. Replace if
necessary.
z
Engine Oil Check oil level z
Replace zz
Oil filter Clean oil filter z
Air Filter Clean. Replace if necessary. z
Fuel Filter Clean fuel cock filter.
Replace if necessary z
Choke Check choke operation z
Valve
Clearance
Check and adjust when
engine is cold. z
Fuel Line Check fuel hose for cracks or
damage. Replace if
necessary.
z
Exhaust
System
Check for leakage. Retighten
or replace gasket if
necessary
z
Check muffler screen.
Clean / replace if necessary. z
Carburetor Check choke operation z
Cooling
system
Check fan damage. z
Starting
system
Check recoil starter
operation. z
Idle speed
Check and adjust engine idl
e
speed
z
Fittings /
Fasteners
Check all fittings and
fasteners correct if
necessary.
z
Crankcase
breather
Check breather hose for
cracks or damage. Replace if
necessary
z
Generator Check the pilot lights z

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2)ENGINE OIL REPLACEMENT
Place the machine on a level surface and warm up the engine
for several minutes. Then stop the engine and turn the fuel cock
lever to the OFF position. Turn the fuel tank cap air vent knob
counterclockwise.
1. Loosen the screw and remove the cover.
2. Remove the oil filler cap
3. Place an oil pan under the engine. Tilt the generator to drain
the oil completely
4. Replace the generator on a level surface.
5. Add engine oil to the upper level.
6. Install the oil filler cap
7. Install the cover and tighten the screw
zRecommended engine oil: (see page 6)
Above SJ Grade
oil filter
CAUTION: ───────────────────────────────
zBe sure no foreign material enters the crankcase.
zDo not tilt the generator when adding engine oil. This could
result in overfilling and damage to the engine
zClean the oil filter every 100hr.
3)AIR FILTER
Maintaining the air filter in proper condition is very important. Dirt
induced through improper installation or improperly servicing of
the air filter will wear out the engine. Keep the air filter element
always clean.
1. Remove the cover.
2. Remove the air filter cover and element.

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3. Wash the element in solvent and dry.
4. Oil the element and squeeze out excess oil. The element should be wet but not dripping.
5. Insert the element into the air filter.
6. Install the cover
CAUTION: ───────────────────────────────
The engine should never run without the element; excessive
piston and/or cylinder wear may result.
───────────────────────────────────────
4)CLEANING AND ADJUSTING SPARK PLUG
1. Remove the cover.
2. Check for discoloration and remove the carbon.
3. Check the spark plug type and gap.
4. Install the spark plug.
5. Install the cover
5)FUEL TANK FILTER
Standard electrode color: Tan Color
Standard Spark Plug: NGK CR7HS
Spark Plug Gap: 0.6-0.7 mm (0.024-0.028 in)
1. Remove the fuel tank cap and filter.
2. Clean the filter with solvent. If damaged, replace.
3. Wipe the filter and insert it.
! WARNING ───────────────────
zBe sure the tank cap is tightened securely.

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────────────────────────────
6)MUFFLER SCREEN
1
! WARNING ─────────────────────────────
zThe engine and muffler will be very hot after the engine has
been running.
zAvoid touching the engine and muffler while they are still hot
with any part of your body or clothing during inspection or
repair.
───────────────────────────────────────
1. Remove the cover.
2. Remove the muffler screen.
3. Use a flathead screw driver to pry the spark arrester out from
the muffler
4. Remove the carbon deposits on the muffler screen and spark
arrester using a wire brush.
5. Install the muffler screen.
6. Install the cover

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6.TROUBLE SHOOTING
1)Engine will not start
1. Fuel system
No fuel supplied to the combustion chamber.
zNo fuel in tank….Supply fuel.
zFuel in tank….Fuel tank cap air vent knob to “OPEN”, fuel cock lever to “ON”.
zClogged fuel line….Clean fuel line.
zClogged carburetor….Clean carburetor.
2.Engine oil system
Insufficient
zOil level is low….Add engine oil.
3. Electrical systems
Poor spark
zSpark plug is dirty with carbon deposit or it may be wet….Remove carbon or wipe the spark plug
dry.
zFaulty ignition system….Consult dealer.
4. Compression is insufficient
zWorn out piston and cylinder….Consult dealer.
2)Generator won’t produce power
Safety device (AC) to “OFF” …Stop the engine, then restart.
Safety device (DC) to “OFF” …Press to reset the DC protector

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7. STORAGE
Long term storage of your machine will require some preventive procedures to guard against
deterioration.
1)DRAIN THE FUEL
1. Remove the fuel tank cap, drain the fuel from the fuel tank
2. Remove the cover, drain the fuel from the carburetor by loosening the drain screw.
2)ENGINE
1. Remove the spark plug, pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into
the spark plug hole and reinstall the spark plug.
2. Use the recoil starter to turn the engine over several times (with ignition off).
3. Pull the recoil starter until you feel compression.
4. Stop pulling.
5. Clean exterior of the generator and apply a rust inhibitor.
6. Store the generator in a dry, well-ventilated place, with a cover placed over it.
7. The generator must remain in a vertical position.

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8. SPECIFICATION
MODEL IN2500i
GENERATOR
Type Inverter Generator
AC Voltage 120V
Frequency 60Hz
Max. Output 2500W
Rated Output 2200W
Power Factor 1.0
ENGINE
Model XY152F-3
Type Air-cooled, 4 cycle, OHC, Gasoline Engine
Bore×Stroke 52.4×57.8mm
Displacement 125cc
Max. Output 3.4kW / 5500rpm
Fuel Regular Automobile Gasoline
Fuel tank Capacity 1.5gal
Rated Continuous Operation 4h10min(100% Load)5h30 min(50% Load)
Lubricating oil SAE 10W30
Lubricating oil Capacity 0.9L
Starting System Recoil Starter
Ignition system TCI
Spark Plug: Type A7RTC or NGK CR7HS
DIMENSION
Net dimension L×W×H 565×320×470mm
Overall dimension L×W×H 595×355×510mm
Gross Weight 68.3lb
Net Weight 64lb
zSpecifications subject to change without prior notice.
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