Zero Clearance
Cabinet Installation
ZCC Part No. 232367
Sheet 1 NEXT 2 GPN 232738 Rev.*
To suit Insert Models: Pearl & Tilga
35
40
ZCC Installation notes
This appliance has beenfactory tted and attached inside the ZCC. Depending on your desiredinstallation type, whether
it be at ground level, or elevated for a mid-wall installation, the following sequence of installation steps may needtobe adjusted
to suit. For any additional information please referto the Operation and Installation Instructions supplied with the appliance, orcontact
the dealerfrom whomyou purchased the heater from.
• Select the position that you wish to install your Insert ZCC, carefully allowing for ue clearances of 305mm inthe
roof cavity (the outer ue being 255mm requiresa25mm clearance on either side tocombustibles, making overall clearance of
305mm), and allowing for sucient clearances for combustibles where rear and side walls may play a roll in the installation
process.
•Ensure there is access to a power supply inside the enclosure for connecting the fan in the heater. Insome instancesan
extension cord maybe required to reach a powersupply. Please keep in mind that the fan will need tobe removed for cleaning,
and access to the power supply should be made relatively easy.
• Remove door (opendoor handle and swing door open to roughly 45deg and lifto hinge), remove castiron linersand bae
system from inside the rebox toreduce overall weight of unit.
•Using a 5mm allan key, remove x4 M8 cap screws which attach the fascia to the rebox. Carefullly remove the fascia and place
to the side. Removing fascia allows the ZCC to be mounted ush with front of enclosure face fora ush fascianish.
• If installing atground level ontoacombustible oor surface, place required oor protectorunderthe desired position ofthe
ZCC than carefully lift the ZCC into position.
• Fit ue system to upstands and appliance. Install throughroof as per ue manufactures instructions, and terminate at the
required height above the roof line, t cowl. Note: the base of the active ue will need to be trimmed and sealedwith re cement.
•Build your frame around the ZCC maintaining the clearances listed previously.
•Enclose the front of the frame with minimum 9mm non-combustible cement sheet, villaboard, bellis board etc.
•Enclose the sidesof the frame with plaster, timber, MDFetc.
• Install the mantle if required as per mantle clearances on the following page.
Note: If mantle is made out of combustible material, this appliance must have it’s hot air deector attached to the fasica.
• Re-attach removable fascia&door.
40 1000
835600
765
35
Zero
Clearance
Cabinet
(ZCC)
18mm Bellis Board,
cement sheet or
equivalent min.
Tripleskin
Flue
noggin
800
side studs
945
min. width
Hearth
550
For elevated
installation detail
or hearth reduction
refer Installation
Instructions
Sheet 1 NEXT 2 GPN 232738 Rev.*
If desirable, a non-
combustible noggin can
be attached closer than
1000mm above the base
of the appliance.
