Eureka Pearl Insert User manual

Operation & Installation Instructions
Pearl Insert
Please keep these instructions for future reference.Rev B 232345
Pearl Insert 16
WARRANTY
1. Subject to clauses 2 & 3 of this warranty, A.F. Gason Pty Ltd ACN 004 667 556 warrants the following components of its heaters against defects in workmanship
and/or materials for the following periods from the date of purchase:
a) the rebox for ten years;
b) the paint nish for a period of 12 months if the purchaser has followed the instructions provided by Gason in the operation and Installation Instructions manual; and
c) all other components for 12 months except the glass, re brick lining or ba e plate if, in the opinion of Gason, these items have been damaged by impact.
2. This extended warranty does not apply;
a) if the heater is purchased from a person who has not been authorised by Gason to sell its products;
b) if, in the opinion of Gason, the heater or any other component has been subject to abuse, misuse, alteration, modi cation or has not been installed, operated or maintained in
accordance with the instructions provided by Gason; or,
c) to owners other than the original purchaser.
3. If you believe that the heater you purchased contains a manufacturing defect and you wish to make a claim under this warranty, please contact an authorised Gason service
centre to arrange for an assessment.
4. If, after assessing the heater, Gason determines that the heater contains a manufacturing fault, Gason may at its discretion:
a) replace the heater;
b) repair or replace speci c components of the heater; or
c) provide a full refund.
5. Parts replaced under warranty are warranted for the balance of their original warranty period.
6. If, at the discretion of Gason, the heater or any part needs to be replaced, serviced or repaired at an authorised Gason service centre, then the person claiming under this
warranty must pay all costs associated with:
a) returning the heater; and
b) the delivery or collection of any new or repaired heater.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for
compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
Any bene ts you receive under these warranties are in addition to other rights and remedies that you may have as a consumer under law in relation to the heater to which
these warranties relate.
These warranties are given by:
AF Gason Pty Ltd
Blake Street
Ararat VIC 3377
Please contact us if you have any queries on:
Phone: [phone]
or email us via the “Contact Us” section of our website: www.gason.com.au
650
596
855
500
680
750
290 325
835
600
850
765 680
Eureka Pearl for
masonry installation
Package dimensions:
1075Wx660Dx800H
Eureka Pearl for
ZCC installation
Package dimensions:
915Wx695Dx1025H
*Compliance Plate is located on the rear of the appliance fascia or on ZCC.
Masonry & Zero Clearance Installation

Pearl Insert 2 Pearl Insert 15
Troubleshooting (Continued)
Read and follow these instructions carefully before installing and
u
sing this appliance.
WARNING
!
WARNING
!
Safety Warnings
• A ue re with resulting damage may occur if the appliance is not installed,
operated and maintained as per this booklet.
• Never place combustible materials such as wood, paper or furniture near the
appliance.
• This appliance is designed to burn dry wood. Do not burn rubbish, driftwood,
flammable liquids or any substance containing salts or corrosives.
• This appliance must not be installed and operated in an area where kerosene,
petrol, paint thinner or other ammable liquid is used or stored.
• The ue system must be inspected and cleaned annually or sooner if required.
Failure to do so could result in an excessive buildup of creosote which may
result in a ue re, which may damage the ue or cause damage to your home.
• The surface of the appliance becomes hot during operation. Do not touch the
surface of this appliance. Keep children away from this appliance during
operation. Do not allow anyone to operate this appliance who is not familiar
with this instruction booklet.
WARNING
!
Paint Curing and Care
Your heater is coated with the best available heat resistant paint. Even though
t
he paint has been baked after application, it may require further temperature
c
uring. It may, if you overre the heater on its rst re, discolour. For your rst
t
wo or three rings, never exceed medium air setting and always have the fan
o
n when above low burn. Do not wipe the heater while the paint is curing. After
t
he paint has cured the only maintenance required to maintain the heater’s nish
i
s to wipe it with a soft cloth. Do not use any commercial cleaners or solvents on
t
he paint nish.
W
e are proud of the presentation of our products. If at any time you need to
f
reshen up the paint, your local dealer has touchup paint available for purchase.
Y
ou may even change the colour of your heater if you wish.
If you have any enquiries, please contact the dealer from whom you purchased your heater:
P
LEASE COMPLETE:
D
ealer Name
D
ealer Address
Phone:
P
lease attach your original purchase dockets to this booklet for future reference.
To aid heater installation, remove door, bae system and cast iron liners to reduce
overall heater weight.
Firewood
Getting the most out of your rewood
Firewood is a sustainable source of energy and when used correctly can provide a cost eective form of heating in your
home. Too often poor heating results and operational issues are attributed to using unseasoned wood which leads to
excess smoking, causing creosote buildup and dirty glass. Wood should be stored in a dry place where good ventalition is
available. Freshly cut wood should be stored for between 12-24 months before burning.
Use only hardwood with your Eureka Pearl.
Thermal eciency
A wood’s eciency does not depend only on its type, but also on its moisture content as well as the temperature of the
combustion chamber. To achieve a greater eciency and longer burn cycle out of your Eureka Pearl, without the emissions
of hazardous particulates, your wood must be well seasoned.
Ideally, wood should not be burnt when its moisture content is above 20%. A moisture meter to measure moisture content
is a handy addition.
0% moisture
100% thermal eciency
10% moisture
88% thermal eciency
30% moisture
63% thermal eciency
50% moisture
39% thermal eciency
An example of available thermal eciency for a piece of wood as a fuel source at varying moisture levels.
The combustion process of burning wood
When wood is heated up to approximately 100 degrees celsius, moisture begins to evaporate from the fuel. There is no
heating value from the wood at this point. As moisture releases from the wood, it reduces the eciency of the combustion
process robbing heat energy from the wood. This demonstrates the importance of dry and well seasoned wood.
As rebox temperatures reach 250-300 degrees celsius, wood solids begin to break down and release volatile gases which
ignite and produce heat.
From 300+ degrees celsius, the main energy available from wood is released when fuel vapors containing up to 60% of
the wood’s potential heat is released.
Understanding combustion principles and learning how to manipulate various conditions surrounding the operation of
your Eureka Pearl enables you to achieve maximum comfort and eciency from your Australian made wood heater.
Figure 14
This heater is painted in stovebrite Metallic Black - code 6309.

Pearl Insert 14 Pearl Insert 3
Installation
WARNING
!
Installation THE INSTALLATION OF THIS APPLIANCE MUST BE CARRIED OUT AS PER THIS
MANUAL AND THE FLUE MANUFACTURER’S SPECIFICATIONS.
WE RECOMMEND THAT YOU USE A QUALIFIED INSTALLER TO CARRY OUT
THE INSTALLATION.
If you have any other enquiries, please contact the dealer from whom you
purchased your heater.
THIS APPLIANCE WEIGHS IN EXCESS OF 200 KILOGRAMS. EXTREME CARE
SHOULD BE TAKEN WHEN HANDLING THE APPLIANCE.
This heater is to be installed into a masonry replace or a Eureka Zero
Clearance Cabinet.
Section showing Installation
Figure 1. Masonry Installation
WARNING
!
Brick Removal
IF BRICKS REQUIRE REMOVAL WHEN PREPARING THE FIREPLACE, ENSURE
THAT YOU DO NOT EXPOSE COMBUSTIBLE MATERIALS BEHIND THE
BRICKWORK OR WEAKEN THE INTEGRAL STRUCTURE OF THE CHIMNEY.
AF Gason Pty. Ltd. accepts no liability whatsoever for any interpretation of AS/NZS 2918:2001.
It is important you understandithese installation instructions and minimum clearances to
combustible materials before selecting a position for your Eureka Pearl, to ensure safe and
correct installation is achieved.
Installation permit
Depending on your local authority requirements, a permit may be required for the installation
of your heater. It is your responsibility to arrange the same.
Installation into existing or masonry replace
The Eureka Pearl Insert can be installed into a masonry replace with a ue system that is in
accordance with the relevant sections of AS/NZS 2198:2001. No combustible or heat sensitive
material maybe placed closer then 1410mm from the top of the hearth/base of the appliance
and 55mm either side of the appliance’s fascia.
In a masonry replace installation, the minimum hearth depth of 550mm from the front of
the fascia panel must be achieved. In the instance the replace is raised above a combustible
oor, and it is desirable to reduce the hearth depth, please refer to the elevated installation
instructions on page 5 for hearth reduction information.
For detailed mantle clearance dimensions, refer Figure 4 on page 6.
If installing the Eureka Pearl under a combustible mantle, a hot air deector must be attached
onto the front of the fascia.
Installation into Zero Clearance Cabinet - ZCC
The Eureka Pearl Insert can be installed in conjunction with a Eureka ZCC into a wall enclosure
directly onto a oor or elevated above a oor.
The Eureka Pearl Insert conforms to AS/NZS 2918:2001 Appendix B, when the appilance is
placed in relation to combustible surfaces as per these installation instructions.
For additional clearance details, or access to the Eureka Pearl Insert Conformance Certicate,
please contact your local Eureka Dealer from whom you purchased your heater.
Installation
Operating your Eureka
Troubleshooting
• Noisy Fan
Turn the power o and remove the three pin plug from the power point. Remove door and carefully place to one side.
Remove the four M8 Cap Screws that hold the fascia onto the rebox. Remove the fascia. Remove switch mount panel.
Disconnect the wiring loom via the plastic joiner. Unscrew the wing nuts which hold the fan in position and remove
the fan. Clean any dust with a dry paint brush and vacuum the fan blades. Clean around the motor.After completion
place two or three drops of sewing machine oil on the shafts at the bearings. Replace the fan in reverse to the removal.
•Fan not working
are rmly connected. If the fan still fails to function, remove the fan and switches by rstly removing knob o the rotary
switch by pulling it away from the heater. Undo the holding nut and pull the switch out.
Squeeze locator tabs together on the rear of the thermostat switch and push through outside of pedestal.
Disconnect the wiring from the power lead and remove the fan. Convey the same to the authorised Eureka Dealer from
whom you purchased your unit for service.
Replace in the reverse order.
• Air control jamming
Access to the air slide is available when the door is opened.
There are three screws holding the air slide in place. Undo them and remove the air slide. Wipe any ash or dust that may
have accumulated on the back of the air slide or on the face of the heater. If any burrs have developed on the back of the
air slide or on the face of the heater, rub them o with ne wet and dry sand paper till you have a smooth surface and
edges. Replace the air slide and make sure the washers and spacers are on the bolts when you screw the bolts back into
the face of the heater. Do not apply any type of lubricant to the air slide whatsoever as this will attract dust and make the
slide stick.
• No overnight burn
Remove the air slide as per air control jamming and check that the air slide is hard against the face of the heater. If it is
loose, tighten up the bolts holding the air slide to the face of the heater. Do not overtighten.
Check that the door rope has an even indentation from its contact with the face of the rebox. If it is uneven
and it appears as though air could leak through the seal,the door hinge and latch can be adjusted or the door rope may
need to be replaced. Refer door adjustments and rope replacement instructions.
WARNING
!
Overring
NEVER OPERATE THE HEATER WITH THE DOOR LOOSE, OR SUCH THAT THE FIREBOX
IS NOT AIR TIGHT. OVERFIRING COULD RESULT IN DETRIMENTAL WEAR AND TEAR
ON THE FIREBOX AND FLUE SYSTEM.
Check the power connection with another appliance. If the power point is ok, shift focus to the fan or the switches.
Move thermostat switch into the ‘Override’ position, and select one of the three fan speeds. If the fan fails to function,
isolate power as above, remove fascia to gain access to loom. Check that the terminals on the loom and both switches
• Excessive ash build up
Some woods will give large amounts of ash despite how you run the heater. Others will give you very little. Use the wood
which is most convenient for you, as long as it is dry. After a period of time you will get to know when to empty your unit.
Bark will give you excessive ash. Try not to burn it. If you are burning wood that gives you charcoal, you may nd that after
running the heater say for 8 hours at maximum burn rate, the charcoal builds up excessively. An overnight burn will reduce
this charcoal back to a ne ash. If you are not ready to shut down for an overnight burn when you next fuel the stove, load
the stove with only one piece of wood and lay it across the rebox on top of the charcoal. Open the air control wide open
and you will nd the charcoal will burn down with the one piece of wood. Repeat the process until the ash level is
signicantly reduced.
• Excessive smoking - smoke entering the room maybe caused by:
• Insucient length of ue (Flue to be 4500mm minimum underneath the base of heater to underside of cowl)
Increase height of ue
• Flue downdraught - Consult dealer or increase height of ue.
• Creosote build up in ue - Remove cowl and clean ue as per cleaning instructions. Check moisture content of
wood.

Pearl Insert 4 Pearl Insert 13
Installation
Clearance to combustibles & Zero Clearance Cabinet (ZCC) installation
Below, Figure 2 shows an example of how the Eureka Pearl Insert with ZCC should be placed in relation to combustible
materials - plaster, wallpaper, timber, MDF etc. These clearances from the ZCC to combustible materials must not be
reduced.
In the instance non-combustible or re retardant material is used, clearances to the appliance can be reduced.
It is recommended that a clearance of 25mm or larger between the appliance is always achieved to ensure air can
circulate around the wood heater during operation.
Cladding
The front wall of the enclosure between the appliance base and the rst noggin (1000mm above appliance base) must
be clad with non-combustible material such as cement sheet, villaboard or Bellis Board of minimum 9mm thickness.
This non-combustible cladding must extend horizontally a minimum of 62mm either side of the ZCC.
It may be more practical to clad the entire front face of the enclosure with 9mm non-combustible material.
(Continued) Basic Spare Parts
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
230553
230565
230980
231819/231820
231032
231030
917308
203903
231804
907300
203651
907414
232584
906201
213146
230260
232182
230932
204184
8001222
203902
203914
214289
227074
213049
213151
232037
230568-10
922313
221328
234098
234017
922330
234016
234015
917118
910106
234101
213321
Ref. GPN Description Ref. GPN Description
Insert Assy
Door Assy
Hinge
Fascia Assy Mas/ZCC
Cast Iron Liner - L/H & R/H
Cast Iron Liner - Rear
Screw Set M8 x 20
Twin Barrel Fan
Air Slide Rod
Washer Flat 8 x 17
Grommet Cord Grip
Washer at 8 x 20
Air Slide Panel
Washer Flat 1/4 x 3/4
Wing Nut M6
Steel Bae Plate
Durablanket Bae
Calcium Silicate Bae
Air Slide Bush
Washer Flat 1/4 x 5/8
Tek Screw 10-16 x 25
Tek Screw 14-20 x 22
Thermostat Switch
Switch Knob
Switch - 3 Positions
Tek Screw 10-16 x 16
Switch - 2 Positions
Fascia Fill Pannel
Screw M8 x 20
Rubber Grommet Blind
Door Riser Plate
Latch Mount Block
Screw Cap M8 x 20 C/S
Latch Shim
Door Catch Assembly
Screw Set M5 x 12 C/S
Washer Star M8
Hinge Shim Plate
Rubber Grommet
40 1000
835 600
765
35
Zero
Clearance
Cabinet
(ZCC)
35
18mm Bellis Board,
cement sheet or
equivalent min.
Tripleskin
Flue
Non-combustible noggin
can be attched closer then
1000mm base of appliance
noggin
800
side studs
40
Figure 2
945
min. width
Figure 13

Pearl Insert 12 Pearl Insert 5
Installation (Continued)
Removing the fascia
• Turn the fan power off, and removed the three pin plug from the power point.
• Open the door 25mm and lift door off hinge, place door on a soft flat surface.
• Undo x4 M8 button head cap screws which attach the fascia to the main firebox.
• Gently lift the fascia away from the front of firebox, but do not pull away fascia completely, leave the fascia rest on the hinge while
removing the fan switches.
• With the fascia resting on hinge, reach behind the switch panel and undo x2 wing nuts and remove switch panel.
• With switch panel removed, fascia can now be completely moved away from the heater to gain access to the fan and wiring looms.
Hearth & oor requirement
If the Eureka Pearl will be installed directly onto a non-combustible oor such as brick, stone or concrete slab with tiles, etc.
which extends beneath the appliance as well as 550mm in front of the appliance fascia when in position, a hearth or oor
protector may not be required.
If the Eureka Pearl is to be installed directly onto a combustible oor, a minimum 18mm thick non-combustible hearth or
oor protector (cement sheet, Bellis Board, Hebal, stone or masonry, concrete etc.) must be placed in between the appliance
and the combustible oor.
At a minimum, the oor protector must extend 550mm in front of the appliance fascia. It should continue beneath the ZCC to
a minimium overall depth of 1185mm and must be 945mm wide.
Elevated installation
Masonry
In some instances is may be desirable, or required that the Eureka Pearl Insert be installed into an existing replace which is
raised above a combustible oor. In this situation, the minimum required hearth can be reduced to the corresponding
elevated height dimensions mentioned in Table 1.
Scenario - The appliance is to be installed into an existing brick masonry replace which is situated 100mm above a
combustible oor, at this height the minimum required hearth depth is 450mm in front of the appliance fascia. (refer Table 1.)
ZCC
In the instance the ZCC is raised in a combustible enclosure, the structure used to support the appliance at its desired height
must be constructed out of non-combutible material (steel tube, c-section, Hebel etc.), and must be able to withstand the
combined weight of the Eureka Pearl Insert, the ZCC and the ue system (in excess of 250kg combined).
When the appliance is raised 175mm or more above a combustible oor, a 300mm non-combustible hearth or oor protector
is always required as per AS/NZS 2918:2001.
ZCC installation elevated example - Figure 3
MinimumAppliance
Hearth Depthraised by
X Y
Table 1. Appliance height
vs hearth requirements
550
525
500
475
450
425
400
375
350
325
300
300
Elevated installation details
(dimensions in mm)
0
25
50
70
90
105
120
135
150
160
175
>175 Y
X
945
300
(Continued)
Replacing your glass
• Open door and lift free of hinge.
• Place door face down on a soft flat surface to protect paintwork and glass.
• Remove glass retainers by removing x6 M6 whizlock nuts.
• Lift door frame away from glass. Note how the 6mm OD glass sealing rope is
placed around the door frame - dispose of old glass safely.
• Fit new 6mm OD glass sealing rope onto the door frame with new x6 dart
clips. Ensure clips are positioned with pointed extrusion facing towards the
edge of the door frame.
• Place the glass back onto the door frame with the 6mm OD door sealing rope in position.
• Fit glass retainers back to top and bottom of the door, and attach to door frame with the x6 M6 whizlock nuts. Tighten
nuts evenly until the retainer holds the glass. Do not over tighten the retainers as this could break the glass.
• Mount door back onto hinge, close and ensure fitment is safe and correct.
Fitting a new door seal
• Open door and lift free of hinge.
• Place the door face down on a soft flat surface to protect the paintwork and glass.
• Remove old rope and scrape old glue from rope retaining groove.
• Clean the rope retaining groove with a clean, dry cloth to remove any old dust and debris.
• Apply a generous bead of roof and gutter silicon around the rope retaining groove.
• Press the new 19mm OD door rope into the rope retainer groove, placing the start-stop joint to the bottom corner of the hinge
side of the door.
• Refit door and close to apply pressure to the new rope.
Note: Hinge and door catch may need to be adjusted to allow the door to close completely if previously adjusted to accommodate
an ageing rope.
• Leave door closed for at least 12 hours before lighting the heater, and initially run at a low temperature to allow adhesive
to fully bond to the door.
Maintaining & Servicing your Eureka
Figure 12
203603 Rope 19mm OD
230566 Door Frame
230922 Glass
230954 Retainer
231069 Rope 6mm OD
231070 Dart Clips
231805 Handle
903206 Nut Whizlock M6
904300 Nut Conlock M5
907204 Washer M6x12.5
907406 Washer 5.5x10x1
932202 Screw M6
231816 Shaft
231818 Latch
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Ref. GPN Description