Euroflex MB-flex S aluminium User manual
Quick installation guide
Conveyor system
MB-flex S aluminium
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Quick installation guide_Conveyor system MB-flex S Al_20221114_EN.docx
Conveyor system
MB-flex S aluminium
Publisher
euroflex GmbH
Hohe-Flum-Strasse 62
79650 Schopfheim
Germany
Tel:
+ 49 (0) 07622 68 453-30
Fax:
+ 49 (0) 07622 68 453-01
E-Mail:
Internet:
www.euroflexgmbh.de
The document is protected by copyright. All rights are strictly reserved. Copying,
reproduction, translation or conversion to an electronic medium or machine-
readable form as an entire document or in parts is prohibited without approval of
euroflex GmbH.
Subject to modification.
Suggestions and
comments
… regarding this documentation or the system are to be sent to the address
above.
Last modification
19.04.2023
Content
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Quick installation guide_Conveyor system MB-flex S Al_20221114_EN.docx
Content
1Reader information .................................................................................................4
1.1 Target group ........................................................................................................................... 4
1.2 Customer service....................................................................................................................4
1.3 Copyright protection................................................................................................................ 4
2Safety .......................................................................................................................5
2.1 Owner...................................................................................................................................... 5
2.2 Obligations of the owner......................................................................................................... 5
2.3 Instruction of the personnel .................................................................................................... 6
2.4 Qualification requirements...................................................................................................... 6
2.4.1 Specially trained personnel.......................................................................................6
2.4.2 Operating personnel ................................................................................................. 6
2.4.3 Maintenance personnel............................................................................................. 6
2.4.4 Qualified specialist personnel ................................................................................... 6
2.4.5 Electricians................................................................................................................7
2.4.6 Specialist pneumatic personnel................................................................................ 7
2.4.7 Specialist hydraulic personnel ..................................................................................7
2.5 Personal protective equipment ............................................................................................... 7
2.6 Protective enclosure/Protective cover ....................................................................................7
2.7 Spare parts and their purchase .............................................................................................. 8
3Assembly.................................................................................................................9
3.1 Overview of MB-flex S aluminium........................................................................................... 9
3.2 Assembly the slide rails and slide profiles on the modular belt conveyor ............................10
3.2.1 Assembly the slide rails on the modular belt conveyor...........................................11
3.2.2 Assembly the slide profiles on the modular belt conveyor......................................13
3.3 Assembling the modular chain belt.......................................................................................15
4Cleaning.................................................................................................................17
4.1 Personnel and Protective equipment....................................................................................17
4.2 Selection of the cleaning agent.............................................................................................17
4.3 Preparation ...........................................................................................................................18
4.4 Execution ..............................................................................................................................18
5Maintenance ..........................................................................................................20
5.1 Lubrication ............................................................................................................................20
5.2 Maintenance plan..................................................................................................................21
5.3 Maintenance log....................................................................................................................23
5.4 Repair ...................................................................................................................................23
5.4.1 Conveyor chain: Repair or adjust the chain tension...............................................24
6Table of figures .....................................................................................................27
Reader information
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1 Reader information
This chapter provides information on the usage of the installation guide:
▪Target group (Page 4)
▪Customer service (Page 4)
▪Copyright protection (Page 4)
1.1 Target group
This installation guide is intended for the owner, operators and the service personnel.
Info
The relevant personnel must have specific qualifications in order to work on or
with the system. The personnel qualification can be found in the section
„Qualification requirements“ (Page 6).
1.2 Customer service
Our customer service department will be happy to advise you on technical matters. Information on
ordering spare parts can be found in the section “Spare parts and their purchase”(Page 8).
Customer service
Designation
Specification
Company
euroflex GmbH
Street no.
Hohe-Flum-Straße 62
Postcode, place
79650 Schopfheim
Country
Germany
Telephone
+49 (0) 7622/68453-30
Fax
+49 (0) 7622/68453-01
Email
1.3 Copyright protection
This installation guide is protected by copyright.
The unauthorized forwarding of the installation guide to third parties, reproduction in any type and
form, including extracts, as well as the utilization and/or communication of the content are not
permitted without the written approval of the manufacturer.
Infringement will lead to compensation for damages. Rights reserved for further claims.
Safety
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2 Safety
This chapter provides information on the safe operation of the conveyor system:
▪Owner (Page 5)
▪Obligations of the owner (Page 5)
▪Instruction of the personnel (Page 6)
▪Qualification requirements (Page 6)
▪Personal protective equipment (Page 7)
▪Protective enclosure/Protective cover (Page 7)
▪Spare parts and their purchase (Page 8)
2.1 Owner
The owner is every natural and legal person that uses the conveyor system or permits it to be used
by third parties, and who is also responsible for the safety of the user, personnel or third party
during usage.
The owner is responsible for the correct assembly and accident-free operation of the system, in
accordance with the Machinery Directive 2006/42/EC.
For all work on the conveyor system, the safety regulations resulting from the specifications of the
Machinery Directive 2006/42/EC must be implemented and complied with.
2.2 Obligations of the owner
The owner is obliged to implement measures that result from the specifications provided by the
Machinery Directive 2006/42/EC.
The safety, accident prevention and environmental protection regulations valid for the conveyor
system's area of application must be complied with.
The owner is obliged to do the following in particular:
▪Provide information regarding the applicable occupational safety provisions and, via a risk
assessment, determine additional dangers that may result due to the special working
conditions at the conveyor system's deployment site. He must implement this in the form of
operating instructions for the operation of the conveyor system.
▪Regularly check the operating instructions and ensure that they correspond to the current
status of the regulations.
▪Instruct the utilized personnel on possible dangers and the corresponding protective
measures. These instructions should be repeated at appropriate intervals.
▪Instruct the utilized personnel on handling the conveyor system.
▪Equip the utilized personnel with the required protective equipment and check that it is worn at
all times.
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Safety
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2.3 Instruction of the personnel
Each person assigned to carry out work must, before commencing, receive instruction from the
owner regarding their delegated activities and potential dangers during work.
For instruction, observe the following:
▪Repeat instruction at regular intervals.
▪Verifiably log each personnel instruction session.
2.4 Qualification requirements
Safety note: Risk of injury due to insufficient qualification.
If the conveyor system is used improperly, property damage may occur, or persons may be injured
or killed.
» All activities may only be carried out by personnel who have the required training,
understanding regarding the functioning of the conveyor system and the relevant experience.
Furthermore, special qualifications are required for certain tasks. These are defined as follows.
2.4.1 Specially trained personnel
Specially trained personnel are persons who have been instructed on the tasks delegated to them
and their potential dangers by the owner.
2.4.2 Operating personnel
Operating personnel are persons who have been instructed on the tasks delegated to them and their
potential dangers by the owner. The operating personnel are capable of operating the conveyor
system independently. The operating personnel have been instructed regarding possible dangers in
the event of improper behaviour. Cleaning and control tasks on the conveyor system are carried out
independently.
2.4.3 Maintenance personnel
Maintenance personnel are persons who, as a result of their technical training (e. g. mechanical,
electrical, pneumatic), knowledge, experience and awareness of pertinent norms and provisions, are
capable of correctly carrying out their delegated tasks. Maintenance personnel are capable of
recognizing potential dangers independently, and consequently avoiding them.
2.4.4 Qualified specialist personnel
Qualified specialist personnel are persons who have obtained and proven special experience,
knowledge and skills for the safe performance of tasks in particular specialist areas (e. g.
mechanical, pneumatic, hydraulic, electrical) and who fulfil the following defined requirements.
Safety
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2.4.5 Electricians
Electricians are persons who, as a result of their technical training, knowledge, experience and
awareness of pertinent norms and provisions, are capable of correctly carrying out work on electrical
systems. Electricians are capable of recognizing potential dangers independently, and consequently
avoiding personal injury and property damage caused by electrical currents.
All work on the electrical equipment may only be carried out by electricians.
2.4.6 Specialist pneumatic personnel
Specialist pneumatic personnel are persons who, as a result of their technical training, knowledge,
experience and awareness of pertinent norms and provisions, are capable of correctly carrying out
work on pneumatic systems. Specialist pneumatics personnel are capable of recognizing potential
dangers independently, and consequently avoiding personal injury and property damage caused by
pneumatic systems.
All work on pneumatic equipment may only be carried out by specialist pneumatic personnel.
2.4.7 Specialist hydraulic personnel
Specialist hydraulic personnel are persons who, as a result of their technical training, knowledge,
experience and awareness of pertinent norms and provisions, are capable of correctly carrying out
work on hydraulic systems. Specialist hydraulic personnel are capable of recognizing potential
dangers independently, and consequently avoiding personal injury and property damage caused by
hydraulic systems.
All work on hydraulic equipment may only be carried out by specialist hydraulic personnel.
2.5 Personal protective equipment
Wearing personal protective equipment is an important element of safety. Missing or unsuitable
personal protective equipment increases the risk of health damage and personal injury.
2.6 Protective enclosure/Protective cover
The conveyor system must be equipped with a protective enclosure/cover in areas where there is a
danger to persons. The protective enclosure/cover protects the operator and other persons from
injuries caused by danger points inside the enclosure/cover.
The owner is responsible for equipping the system with a protective enclosure/cover.
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Safety
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2.7 Spare parts and their purchase
Spare parts and accessories can be ordered directly from the manufacturer via the following contact.
Spare parts: Contact
Designation
Specification
Company
euroflex GmbH
Street no.
Hohe-Flum-Straße 62
Postcode, place
79650 Schopfheim
Country
Germany
Telephone
+49 (0) 7622/68453-00
Fax
+49 (0) 7622/68453-01
Email
Assembly
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3 Assembly
This chapter provides information on the assembly of the conveyor system:
▪Overview of MB-flex S aluminium (Page 9)
▪Assembly the slide rails and slide profiles on the modular belt conveyor (Page 10)
▪Assembling the modular chain belt (Page 15)
3.1 Overview of MB-flex S aluminium
Fig. 1: Overview of MB-flex S aluminium (example)
Legend
No.
Designation
1
Side guide
2
Modular chain belt
3
Support
4
Base plate
5
Motor
Information
Data
Designation or value
Personnel
Maintenance personnel
Personal protective equipment
Protective work clothing
Protective gloves
Safety shoes
Tools, aids
Mitre cutter
Steel pin (Ø 4 mm x approx. 200 mm long)
Hammer
Carpet knife
Assembly tool
Drill and drill bit Ø 3.4 mm
2
1
5
4
3
10
Assembly
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WARNING
Risk of injury and serious damage to property due to improper installation!
A lack of knowledge about the system and experience in assessing and averting residual risks
during proper assembly can result in injury and even death.
» Before working on the system, turn it off and guard it from being switched back on.
» Prior to working in the system area, empty or clear the system.
» Regularly remove product residues and splitters from the entire system area.
» Check that the screw connections on all load-bearing and moving parts are tightened correctly
» Check correct function of bearings and links.
» Check the function of the safety devices.
» Wear appropriate personal protective gear in the system area.
Prerequisite:
▪System is switched off and safeguarded against being restarted.
3.2 Assembly the slide rails and slide profiles on the modular belt
conveyor
Observe the following during assembly:
▪Install the slide rails and slide profiles in a number of continuous lengths where possible.
▪In areas with high loads, the slide rails and slide profiles must be separated to enable
expansion. Separation is required at bending wheels, deflection units and drive units.
▪Never connect slide rails and slide profiles in horizontal or vertical sliding bends.
▪Avoid slide rail and slide profile connections at the connection points of the holding and
chassis profiles.
1. Clip the slide rails (2) onto the chassis profile.
2. Press the slide profiles onto the holding profile (1).
Fig. 2: Assembly the slide rails and slide profiles on the modular belt conveyor
2
1
Assembly
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3.2.1 Assembly the slide rails on the modular belt conveyor
1. Clip the slide rails (2) onto the chassis profile.
2. Check the slide rail for damage.
Only use undamaged slide rails.
3. Chamfer the slide rail at the start (viewed in running
direction).
4. Clip slide rail onto the chassis profile with the nose on
the underside (see Figure).
5. Clip slide rail onto the chassis profile in the running
direction with the assembly tool.
Avoid the development of “waves” in the slide rail by
clipping it on completely (audibly).
6. Mount the slide profile seams with a gap of approx.
2 mm and offset.
7. Cut the slide profiles at an angle in the running
direction.
8. Gently deburr the butt ends.
9. Always mount the slide profiles over the seams of the
chassis profile.
2
12
Assembly
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10. Cut the slide profile straight at the end of the chassis
profile ( viewed in running direction) and clip it on
flush.
11. Gently deburr the butt ends.
12. Each slide rail piece must be fixed at the start (viewed
in the running direction).
13. Using the drill (drill bit ø 3.4 mm), drill a hole in the
slide rail and chassis.
Do not drill through slide rail. The underside of the
slide rail must not be drilled or protruding.
14. After drilling, deburr and remove all chips.
15. Carefully knock in M4 x 8 plastic screw.
16. Cut the screw head carefully and flush.
17. Rework possible supernatants with the file.
18. Before intermediate elements or subsequent
elements, mount the slide rail flush with the end of the
chassis profile (viewed in running direction)
19. At the end of the conveyor, mount the slide rail flush
with the drive station.
Fig. 3: Assembly the slide rails on the modular belt conveyor
Assembly
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3.2.2 Assembly the slide profiles on the modular belt conveyor
1. Press the slide profiles onto the holding profile(1).
2. Check the slide profiles for damage.
Only use undamaged slide profiles.
3. Chamfer the slide profiles at the start (viewed in
running direction).
4. Press the slide profiles in the running direction onto
the top of the holding profile.
Avoid the development of “waves” in the slide
profiles by clipping it on completely.
5. Mount the slide profile seams with a gap of
approx. 2 mm and offset.
6. Cut the slide profiles at an angle in the running
direction.
7. Gently deburr the butt ends.
8. Always mount the slide profiles over the seams of
the holding profile.
9. Cut the slide profile straight at the end of the holding
profile ( viewed in running direction) and press it on
flush.
10. Gently deburr the butt ends.
1
14
Assembly
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11. Each slide profile piece must be fixed at the
beginning (viewed in running direction).
12. Using the drill (drill bit ø 3.4 mm), drill a hole in the
slide profile and holding profile.
Secure the profile with a support against bending!
13. After drilling, deburr and remove all chips.
14. Carefully knock in M4 x 8 plastic screw.
15. Before intermediate elements or subsequent
elements, mount the slide profile flush with the end
of the holding profile (viewed in running direction)
16. At the end of the conveyor, mount the slide profile
flush with the drive.
Fig. 4: Assembly the slide profiles on the modular belt conveyor
Assembly
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3.3 Assembling the modular chain belt
Observe the following during assembly:
▪Select the chain length so that the contraction of the chain ends is done with little effort.
ǃWith a tight chain, rattling will be heard at the drive station.
1. Check the run using a short piece of the chain.
2. Remove any clamping points and rework seams if
necessary.
Observe the running direction of the chain.
3. Feed the chain into the deflection in the running
direction and slide on/pull through until the chain has
been completely pulled through the conveyor.
4. Chain insertion at the drive unit:
▪Tooth engaging (1) on the back of the chain link
(as shown in the figure)!
5. Chain insertion in curved area:
▪Outside (1) of the curve
▪Inside (2) of the curve
6. At the assembly opening fit the connecting rod and
close the chain with this.
7. Select the chain length so that the contraction of the
chain ends is done with little effort.
8. Add a chain link if necessary.
1
2
1
16
Assembly
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9. Insert fastening clip as follows:
a) Insert the yellow tab (1) with the foot pointing
downwards into the lateral chain opening.
b) Subsequently press the blue closure PIN (2)
from above into the opening over the tab until
the PIN latches into place.
Fig. 5: Assembling the modular chain belt
2
1
Cleaning
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4 Cleaning
This chapter provides information on the execution of the operating mode Cleaning:
▪Personnel and Protective equipment (Page 17)
▪Selection of the cleaning agent (Page 17)
▪Preparation (Page 18)
▪Execution (Page 18)
ATTENTION
Warning of material damage due to improper cleaning!
Improper cleaning leads to damage to the system or its surroundings.
» Cleaning the system according to the instructions in this installation guide.
» Do not use steam jet or high-pressure cleaning devices for cleaning surfaces.
» Do not use compressed air for cleaning and drying surfaces.
4.1 Personnel and Protective equipment
Personnel and Protective equipment
Specification
Designation
Personnel
Operating personnel
Personal protective equipment
Protective equipment against the cleaning agents used
according to the instructions of the manufacturer of the
cleaning agents
4.2 Selection of the cleaning agent
The cleaning agents used are specified by the local hygiene officer.
Observe the cleaning agent manufacturer's instructions.
Furthermore, observe the following:
Find application:
▪Solutions with a pH value between 4.5 and 9
▪Water with a pressure of 10 to 20 bar
▪Water with temperatures from 52°C to 54°C
Find no application:
▪Cleaning products containing chlorine, ammoniac, phosphoric acid or their compounds
▪Abrasive cleaning products
▪Solutions with a pH value below 4.5 or above 9
▪Water with a pressure above 20 bar
▪Water with temperatures above 54°C
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Cleaning
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4.3 Preparation
Carry out the following work steps:
1. Switch off the conveyor system.
▼No voltage is present at the conveyor system.
2. Close the pneumatic supply at the main valve and secure it with a personal padlock.
3. Secure the main switch on the control cabinet with a personal padlock.
The conveyor system is prepared for cleaning.
✓Ready.
4.4 Execution
Prerequisite:
▪Conveyor system is switched off and secured against being switched on again
▪Conveyor system is prepared for cleaning
Info
The most efficient way to clean a conveyor is from top to bottom and from the centre
to the outside.
Perform the following steps:
1. Remove residue of conveyance goods.
2. Dry cleaning:
Remove coarse dirt without damaging the surface of the conveyor belt as well as gear wheels,
shafts and other parts (e.g. guide rails, slide rails etc.).
3. Rinse off:
Rinse conveyor belt with warm water (52 °C to 54 °C) and a pressure of 10 to 20 bar.
4. Application of the cleaning agent:
Apply suitable cleaning agent to the conveyor at a pressure of 10 bar.
Allow cleaning agent to act for 10 to 15 minutes.
ǃDo not allow cleaning agent to dry in (danger of chemical compounds).
5. Rinse and inspect:
Thoroughly rinse the conveyor belt with water at a pressure of 2.8 to 4.1 bar and a temperature
of 52 °C to 54 °C.
ǃInspect conveyor (sensory analysis: See, smell and feel) and ensure that dirt, cleaning
agent, water and other residues have been rinsed away.
ǃTake care when using strong cleaning agents.
Cleaning
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6. pH value test:
Inspect the conveyor again. Ensure that all residues of the chemical cleaning agent have been
removed from the conveyor belt.
To do this, check with a pH strip (litmus paper) whether all residues of the alkaline solution
have been removed.
Run the conveyor belt slowly to dry the conveyor belt. Meanwhile, remove accumulated water
from the floor.
7. Check and release for disinfection:
Check conveyor belt again by sensory analysis and disinfect.
ǃUse an adenosine triphosphate (ATP) test to confirm/exclude the presence of bacteria.
ǃIf the ATP test is positive, clean the checked area again.
8. Disinfection:
Run the conveyor belt again at a slow speed. Use disinfectant as specified by the
manufacturer.
ǃTake care not to apply too much disinfectant so that the conveyor does not need to be
rinsed.
ǃRemove excess disinfectant via the drain.
✓Ready.
Contact euroflex GmbH for instructions on cleaning any further contaminants.
Maintenance
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5 Maintenance
This chapter provides information on the maintenance work to be carried out:
▪Lubrication (Page 20)
▪Maintenance plan (Page 21)
▪Maintenance log (Page 23)
▪Repair (Page 23)
5.1 Lubrication
Incorrect or negligent use of hazardous substances may lead to serious environmental pollution.
Observe the following:
▪Apply lubricant evenly and sparingly at the specified points.
▪Carefully remove any escaping, used or excess lubricant.
▪Deal with solvents and cleaning agents in accordance with the manufacturer's safety data
sheet.
▪Dispose of all hazardous substances in accordance with the regional guidelines and
commission a specialist company if required.
Malfunctions and excessive levels of wear on individual components are likely to result from the use
of operating substances that cause significant pollution and/or that fail to comply with the stipulated
specification. Warranty claims that can be traced back to this content shall be rejected.
Observe the following:
▪Use operating substances with the specified purity class.
▪Check the state of the operating substance at regular intervals.
Lubrication schedule
No.
Designation
Name
Note
Interval [Bh]
Lubricant
1
Roller chain (Drive)
Spray!
250 also
after each cleaning
Chain Lubricant Spray
NSF H1
2
Drive station,
Deflection,
Sliding bend,
Bending wheel
Spray!
250 also
after each cleaning
Silicone spray
NSF H1
3
Gear motor (Drive motor)
Details on lubrication and maintenance see manufacturer of the
gearmotor
Table of contents
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