EURONORM JI500 User manual

www.euronormdrives.com [e-mail] [phone]
Frequency Drive
JI500
Manual

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • [e-mail] • Ieuronormdrives.com
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Index
1. Foreword.......................................................... 3
2. Instructions on nameplate ............................. 3
3. Inspection and safety precautions ................ 4
3.1 Safety precautions............................................. 4
3.2 Precautions ....................................................... 5
3.3 Scope of applications........................................ 6
4. Standard specifications .................................. 7
4.1 Technical specifications ..................................... 7
4.2 Special customized product specifications ........ 9
4.3 Standard specifications ................................... 10
5 Keyboard ....................................................... 13
5.1 Keyboard description ...................................... 13
5.2 Keyboard Indicators ........................................ 13
5.3 Description of operation panel keys ................. 14
5.4 Keyboard display letters and
numbers correspondence table....................... 14
5.5 Examples of parameter settings....................... 15
6 Installation and commissioning .................... 17
6.1 Installation direction and space........................ 17
6.2 Wiring Diagram................................................ 18
6.3 Main circuit terminal......................................... 18
6.4 Control circuit terminals ................................... 23
6.5 Wiring Precautions .......................................... 26
6.6 Spare Circuit.................................................... 26
6.7 Commissioning................................................ 27
Appendix I RS485 Communication protocol.............................................................................................. 73
I-1 Communication protocol ..................................................................................................................................... 73
I-2 Check mode ....................................................................................................................................................... 77
I-3 Definition of communication parameter address .................................................................................................. 78
Appendix II How to use universal encoder expansion card...................................................................... 83
II-1 Overview ............................................................................................................................................................ 83
II-2 Description of mechanical installation and control terminals function................................................................... 83
Appendix III CAN bus communication card use description .................................................................... 85
III-1 Overview............................................................................................................................................................ 85
III-2 Mechanical installation and terminal functions.................................................................................................... 85
Appendix IV: Instruction of Profitbus –DP communication card............................................................... 86
IV-1 Outline............................................................................................................................................................... 86
IV-2 Terminal function ............................................................................................................................................... 86
Appendix V Product application case ........................................................................................................ 87
V-1 Single pump constant pressure water supply parameter setting ....................................................................... 87
V-2 Terminal block control motor forward and reverse ............................................................................................ 88
V-3 External frequency table and ammeter ............................................................................................................. 88
V-4 Terminal block control forward /reverse running jog .......................................................................................... 89
V-5 Multi-speed running ......................................................................................................................................... 90
V-6 External potentiometer speed........................................................................................................................... 91
V-8 Rise / Fall Control Speed.................................................................................................................................. 92
V-9 External analog speed control (External 0 ~ 10V voltage signal given)............................................................... 93
V-10 External analog speed control (External 0 ~ 20mA current signal given)............................................................ 94
V-11 Air compressor constant pressure control (Sensor for two-wire pressure transmitter) ....................................... 95
V-12 Frequency reference mode(External potentiometer, keyboard encoder) switching............................................. 96
Modified record ........................................................................................................................................... 97
7. Function parameter...................................... 28
7.1 Menu grouping ................................................ 28
8 Troubleshooting ............................................ 52
8.1 Fault alarm and countermeasures.................... 52
8.2 EMC (Electromagnetic Compatibility) ............... 55
8.3 EMC directive.................................................. 56
9 Dimension...................................................... 58
9.1 Dimension ....................................................... 58
10 Maintenance and repair ............................... 68
10.1 Inspection and maintenance.......................... 68
10.2 Parts for regular replacement......................... 68
10.3 Storage ......................................................... 68
10.4 Capacitor ...................................................... 69
10.5 Measuring and readings ................................ 69
11 Options ......................................................... 70
11.1 Power cables ................................................ 70
11.2 Control Cable ................................................ 71
11.3 Interference Counte....................................... 71
12 Warranty ....................................................... 72

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com
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1. Foreword
Thank you for choosing JI500 series fundamental form frequency inverter.
The diagrams of these operating instructions are used for convenience of explanation and may be slightly different
from the product due to product upgrades.
Please take this manual to the end user and keep it for future maintenance use. If you have any questions,
please get in touch with our company or our agent in time, we will offer dedicated service to you.
2. Instructions on nameplate
3
11..FFoorreewwoorrdd
Thank you for choosing JI500 series fundamental form frequency inverter.
The diagrams of these operating instructions are used for convenience of explanation and
may be slightly different from the product due to product upgrades.
Please take this manual to the end user and keep it for future maintenance use.
If you have any questions, please get in touch with our company or our agent in time, we
will offer dedicated service to you.
2. IInnssttrruuccttiioonnssoonnnnaammeeppllaattee

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • [e-mail] • Ieuronormdrives.com
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3. Inspection and safety precautions
Euronorm frequency inverters have been tested and inspected before leaving factory. After purchasing, please check if its pack-
age is damaged due to careless transportation, and if the specifications and model of the product are consistent with your order
requirements. For any problem, please contact your local authorized Euronorm dealer or directly contact this company.
3.1 Safety precautions
Safety precautions in this manual are divided into the following two categories:
Danger: The dangers caused by failure to perform required operation, may result in serious injury or even death;
Caution: The dangers caused by failure to perform required operation, may result in moderate injury or minor injury,
and equipment damage;
Process Type Explanation
Before
installation
Danger
● When unpacking, if control system with water, parts missed or component damaged are found, do not install!
● If packing list does not match the real name, do not install!
When installing
Danger
● Gently carry with care, otherwise there is the risk of damage to equipment!
● Please do not use the damaged driver or the frequency inverter with missed pieces, otherwise there is the risk of injury!
● Do not use your hand to touch the control system components, otherwise there is the risk of electrostatic damage!
Note
● Please install the unit on the metal or flame retardant objects; away from combustible material. Failure to do so may cause a fire!
● Never twist the mounting bolts of the equipment components, especially the bolt with the red mark!
When
wiring
Danger
● Do not let the lead wires or screws fall into the driver. Otherwise which may cause damage to the driver!
● Keep the driver installed in the place where less vibration, avoid direct sunlight.
● When two or more converters are installed in a cabinet, please pay attention to the installation location, ensure the good heat
dissipation effect.
Before energizing
Note
● Must comply with this manual’s guidance, any construction shall be performed by a professional electrician, otherwise there
would be the unexpected risk !
● A circuit breaker must be set between the inverter and the power supply to separate them, otherwise it may cause a fire!
Danger
● Verify if power is a zero-energy status before wiring, otherwise there is a risk of electric shock!
● The inverter shall be grounded correctly according to standard specifications, otherwise there is a danger of electrical shock!
● Ensure that the distribution line meets the regional safety standards of EMC requirements. The diameter of used wire shall refer to
the recommendations of this manual. Otherwise it may cause an accident!
● Never directly connect braking resistor to the DC bus P(+) and P(-) terminals. Otherwise it may cause a fire!
● Encoder must use the shielded wire, and the shielding layer must ensure the single-ended grounded!
After
energizing
Danger
● Please confirm whether the input power voltage is same as the inverter rated voltage; wiring positions of power input terminals(R,
S, T) and output terminals(U, V, W) are correct or not; and note that if there is a short circuit in the peripheral circuit connected to
driver, if the connected lines are tight, otherwise it may cause damage to the driver!
● Do not need to perform withstand voltage test for any part of the inverter, this product has been tested before leaving factory.
Otherwise it may cause an accident!
During operation
Danger
● The inverter’s cover plate must be closed before power on. Otherwise it may cause an electric shock!
● Wiring of all external accessories must comply with the guidance of this manual, please correctly wiring in accordance with the
circuit connection methods described in this manual. Otherwise it may cause an accident!
Note
● Do not open cover plate after energizing. Otherwise there is a risk of electric shock!
● Do not touch the driver and peripheral circuits with wet hands. Otherwise there is a risk of electric shock!
● Do not touch any input and output terminals of the inverter. Otherwise there is a risk of electric shock!
● The inverter automatically perform the safety testing for the external strong electrical circuit in the early stages of energizing,
therefore never touch the driver terminals(U, V, W) or motor terminals, otherwise there is a risk of electric shock!
● If you need to identify the parameters, please pay attention to the danger of injury during motor rotation. Otherwise it may cause
an accident!
● Please do not change the inverter manufacturer parameters. Otherwise it may cause damage to this unit!
When
maintaining
Danger
● Do not touch the cooling fan and the discharge resistor to feel the temperature. Otherwise it may cause burns!
● Non-professional personnel is not allowed to detect signal when operating. Doing so may cause personal injury or damage to this unit!
Note
● When the inverter is operating, you should avoid that objects fall into this unit. Otherwise cause damage to this unit!
● Do not start/stop the driver by switching on/off contactor. Otherwise cause damage to this unit!
During
maintenance
Danger
● Do not perform repairs and maintenance for the live electrical equipment. Otherwise there is a risk of electric shock!
● The repairs and maintenance task can be performed only when the inverter bus voltage is lower than 36V,Otherwise, the residual
charge from capacitor would cause personal injury!
● Non-well-trained professional personnel is not allowed to perform repairs and maintenance of inverter. Doing this may cause
personal injury or damage to this unit!
● After replacing the inverter, parameter settings must be redone, all pluggable plugs can be operated only in the case of powering off!

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com
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3.2 Precautions
No. Type Explanation
1Motor insulation
inspection
Please perform motor insulation inspection for the first time use, re-use after leaving unused for a long time as well
as regular check, in order to prevent damage to the inverter because of the motor’s winding insulation failure. Wiring
between motor and inverter shall be disconnected, it is recommended that the 500V voltage type megger should be
adopted and insulation resistance shall be not less than 5MΩ.
2Motor thermal
protection
If the rated capacity of the selected motor does not match the inverter, especially when the inverter rated power is
greater than the motor rated power, be sure to adjust the motor protection parameter values inside inverter or install
thermal relay in the front of motor for motor protection.
3Run over power
frequency
The inverter output frequency rang is 0Hz~3200Hz(Max.vector control only supports 300Hz). If the user is required to
run at 50Hz or more, please consider the endurance of your mechanical devices.
4Vibrations of
mechanical device
Inverter output frequency may be encountered mechanical resonance point of the load device, you can set jump
frequency parameter inside inverter to avoid the case.
5Motor heat and noise The inverter output voltage is PWM wave that contains a certain amount of harmonics, so the temperature rise, noise
and vibration of motor show a slight higher than frequency power frequency operation.
6
Output side with
piezoresistor or
capacitor for proving
power factor
The inverter output is PWM wave, if the piezoresistor for lightning protection or the capacitor for improving power factor
is installed in the output side, which easily cause the inverter instantaneous overcurrent or even cause damage to the
inverter. Please do not use.
7
Contactor or switch
used in the inverter
input/output terminals
If contactor is installed between power supply and inverter, the contactor is not allowed to start/stop the inverter.
Necessarily need to use the contactor to control the inverter start/stop, the interval should not be less than one hour.
Frequent charging and discharging may reduce the service life of the inverter capacitor. If the contactor or switch is
equipped between output terminals and motor, the inverter should be turned on/off without output status, otherwise
which easily lead to damage to the inverter module.
8Use other than the
ratedvoltage
PI series inverter is not suitable for use beyond the allowable operating voltage described in this manual, which easily
cause damage to the parts inside inverter. If necessary, please use the corresponding transformer to change voltage.
9
Never change
3-phase input to
2-phase input
Never change PI series 3-phase inverter to 2-phase one for application. Otherwise it will lead to malfunction or damage
to the inverter.
10 Lightning surge
protection
The series inverter is equipped with lightning overcurrent protection device, so it has the ability of self-protection to
lightning induction. For the area where lightning is frequent, user should also install the extra protection in the front of
the inverter.
11 High altitude and
derating application
When the inverter is used in areas over 1000m altitude, it is required to reduce frequency because the thin air will
decrease the cooling effect of inverter. Please consult our technician for details on the application.
12 Special use If the user need to use methods other than the suggested wiring diagram provided in this manual, such as common
DC bus, please consult our technician.
13
Precautions for
scrap disposal of the
inverter
When electrolytic capacitors on the main circuit and printed circuit board as well as plastic parts are burned, it may
produce toxic gases.Please disposing as industrial waste.
14 Adaptive motor
1 The standard adaptive motor is a four pole squirrel cage asynchronous induction motor. If the motor is not mentioned
above, please select the frequency converter according to the rated current of the motor.
2 The cooling fan and the rotor shaft for non-inverter motor are coaxially connected, the fan cooling effect is reduced
when the rotational speed is reduced, therefore, when the motor works in overheating occasions, a strong exhaust
fan should be retrofitted or replace non-inverter motor with the inverter motor.
3 The inverter has built-in the adaptive motor standard parameters, according to the actual situation, please identify
motor parameters or accordingly modify the default values to try to meet the actual value, otherwise it will operation
affect and protection performance;
4 When short-circuit of cable or motor internal will activate the inverter alarm, even bombing. Therefore, firstly perform
insulation short-circuit test for the initial installation of the motor and cable, routine maintenance often also need to
perform such test. Note that the parts to be tested and the inverter shall be disconnected completely when testing.
15 Others
1 We need to fix cover and lock before power on, so as to avoid the harm to personal safety that is caused by internal
injuries of bad capacitors and other components.
2 Do not touch internal circuit board and any parts after powering off and within five minutes after keyboard indicator
lamp goes out, you must use the instrument to confirm that internal capacitor has been discharged fully, otherwise
there is a danger of electric shock.
3 Body static electricity will seriously damage the internal MOS field-effect transistors, etc., if there are not anti-static
measures, do not touch the printed circuit board and IGBT internal device with hand, otherwise it may cause a
malfunction.
4 The ground terminal of the inverter(E or ) shall be earthed firmly according to the provisions of the National
Electrical Safety and other relevant standards. Do not shut down(Power off) by pulling switch, and only cut off the
power until the motor stopping operation.
5 It is required to add the optional input filter attachment so as to meet CE standards.

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • [e-mail] • Ieuronormdrives.com
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3.3 Scope of applications
• The frequency converter is suitable for three-phase AC asynchronous motor.
• This inverter can only be used in those occasions recognized by this company, an unapproved use may result in fire,
electric shock, explosion and other accidents.
• If the inverter is used in such equipment (e.g: Equipment for lifting persons, aviation systems, safety equipment, etc.)
and its malfunction may result in personal injury or even death. In this case, please consult the manufacturer for your
application.
Only the well-trained personnel can be allowed to operate this
unit, please carefully read the instre1tions on safety, installation,
operation and maintenance before use. The safe operation of
this unit depends on proper transport, installation, operation and
maintenance!

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com
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4. Standard specifications
4.1 Technical specifications
Model Rated output
power(kW)
Rated input
current(A)
Rated output
current(A) Adaptive motor(kW)
AC 1PH 220V(-15%)~240V(+10%)
JI500 0R4G1 0.4 5.4 2.5 0.4
JI500 0R7G1 0.75 8.2 4 0.75
JI500 1R5G1 1.5 14 7 1.5
JI500 2R2G1 2.2 23 10 2.2
JI500 004G1 4.0 35 16 4.0
JI500 5R5G1 5.5 50 25 5.5
AC 3PH 220V(-15%)~240V(+10%)
JI500 0R4G2 0.4 4.1 2.5 0.4
JI500 0R7G2 0.75 5.3 4 0.75
JI500 1R5G2 1.5 8.0 7 1.5
JI500 2R2G2 2.2 11.8 10 2.2
JI500 004G2 4.0 18.1 16 4
JI500 5R5G2 5.5 28 25 5.5
JI500 7R5G2 7.5 37.1 32 7.5
JI500 011G2 11 49.8 45 11
JI500 015G2 15.0 65.4 60 15.0
JI500 018G2 18.5 81.6 75 18.5
JI500 022G2 22.0 97.7 90 22.0
JI500 030G2 30.0 122.1 110 30.0
JI500 037G2 37.0 157.4 152 37.0
JI500 045G2 45.0 185.3 176 45.0
JI500 055G2 55.0 214 210 55.0
JI500 075G2 75 307 304 75
JI500 093G2 93 383 380 93
JI500 110G2 110 428 426 110
JI500 132G2 132 467 465 132
JI500 160G2 160 522 520 160
AC 3PH 380V(-15%)~440V(+10%)
JI500 0R7G3 0.75 4.3 2.5 0.75
JI500 1R5G3 1.5 5.0 3.8 1.5
JI500 2R2G3 2.2 5.8 5.1 2.2
JI500 004G3 4.0 10.5 9 4.0
JI500 5R5G3 5.5 14.6 13 5.5
JI500 7R5G3 7.5 20.5 17 7.5
JI500 011F3 11 26 25 11
JI500 011G3 11 26 25 11
JI500 015F3 15 35 32 15
JI500 015G3/018F3 15/18.5 35/38.5 32/37 15/18.5
JI500 018G3/022F3 18.5/22 38.5/46.5 37/45 18.5/22
JI500 022G3 22 46.5 45 22
JI500 030F3 30 62 60 30
JI500 030G3 30 62 60 30
JI500 037F3 37 76 75 37
JI500 037G3/045F3 37/45 76/91 75/90 37/45
JI500 045G3 45 91 90 45
JI500 055F3 55 112 110 55
JI500 055G3 55 112 110 55
JI500 075F3 75 157 150 75
JI500 075G3 75 157 150 75
JI500 093F3 93 180 176 93
JI500 093G3/110F3 93/110 180/214 176/210 93/110
JI500 110G3/132F3 110/132 214/256 210/253 110/132
JI500 132G3 132 256 253 132
JI500 160F3 160 307 304 160
JI500 160G3/187F3 160/187 307/345 304/340 160/187
JI500 187G3/200F3 187/200 345/385 340/380 187/200

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • [e-mail] • Ieuronormdrives.com
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Model Rated output
power(kW)
Rated input
current(A)
Rated output
current(A) Adaptive motor(kW)
JI500 200G3/220F3 200/220 385/430 380/426 200/220
JI500 220G3 220 430 426 220
JI500 250F3 250 468 465 250
JI500 250G3/280F3 250/280 468/525 465/520 250/280
JI500 280G3 280 525 520 280
JI500 315F3 315 590 585 315
JI500 315G3/355F3 315/355 590/665 585/650 315/355
JI500 355G3/400F3 355/400 665/785 650/725 355/400
JI500 400G3 400 785 725 400
AC 3PH 480V±10%
JI500 0R7G4 0.75 4.1 2.5 0.75
JI500 1R5G4 1.5 4.9 3.7 1.5
JI500 2R2G4 2.2 5.7 5.0 2.2
JI500 004G4 4.0 9.4 8 4.0
JI500 5R5G4 5.5 12.5 11 5.5
JI500 7R5G4 7.5 18.3 15 7.5
JI500 011F4 11 23.1 22 11
JI500 011G4 11 23.1 22 11
JI500 015F4 15 29.8 27 15
JI500 015G4/018F4 15/18.5 29.8/35.7 27/34 15/18.5
JI500 018G4/022F4 18.5/22 35.7/41.7 34/40 18.5/22
JI500 022G4 22 41.7 40 22
JI500 030F4 30 57.4 55 30
JI500 030G4 30 57.4 55 30
JI500 037F4 37 66.5 65 37
JI500 037G4/045F4 37/45 66.5/81.7 65/80 37/45
JI500 045G4 45 81.7 80 45
JI500 055F4 55 101.9 100 55
JI500 055G4 55 101.9 100 55
JI500 075F4 75 137.4 130 75
JI500 075G4 75 137.4 130 75
JI500 093F4 93 151.8 147 93
JI500 093G4/110F4 93/110 151.8/185.3 147/180 93/110
JI500 110G4/132F4 110/132 185.3/220.7 180/216 110/132
JI500 132G4 132 220.7 216 132
JI500 160F4 160 264.2 259 160
JI500 160G4/187F4 160/187 264.2/309.4 259/300 160/187
JI500 187G4/200F4 187/200 309.4/334.4 300/328 187/200
JI500 200G4/220F4 200/220 334.4/363.9 328/358 200/220
JI500 220G4 220 363.9 358 220
JI500 250F4 250 407.9 400 250
JI500 250G4/280F4 250/280 407.9/457.4 400/449 250/280
JI500 280G4 280 457.4 449 280
JI500 315F4 315 533.2 516 315
JI500 315G4/355F4 315/355 533.2/623.3 516/570 315/355
JI500 355G4/400F4 355/400 623.3/706.9 570/650 355/400
JI500 400G4 400 706.9 650 400
AC 3PH 690V±10%
JI500 011G6/015F6 11/15 15/20 12/15 11/15
JI500 015G6/018F6 15/18.5 20/30 15/20 15/18.5
JI500 018G6/022F6 18.5/22 30/35 20/24 18.5/22
JI500 022G6/030F6 22/30 35/45 24/33 22/30
JI500 030G6/037F6 30/37 45/55 33/41 30/37
JI500 037G6/045F6 37/45 55/65 41/50 37/45
JI500 045G6/055F6 45/55 65/70 50/62 45/55
JI500 055G6/075F6 55/75 70/90 62/85 55/75
JI500 075G6/093F6 75/93 90/105 85/102 75/93
JI500 093G6 93 105 102 93
JI500 110F6 110 130 125 110
JI500 110G6/132F6 110/132 130/170 125/150 110/132
JI500 132G6/160F6 132/160 170/200 150/175 132/160
JI500 160G6/187F6 160/187 200/210 175/198 160/187

Hub van Doorneweg 8 • 2171 KZ Sassenheim – NL • T+31(0)252 228850 • F+31(0)252 228235 • E[email protected] • Ieuronormdrives.com
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Model Rated output
power(kW)
Rated input
current(A)
Rated output
current(A) Adaptive motor(kW)
JI500 187G6/200F6 187/200 210/235 198/215 187/200
JI500 200G6/220F6 200/220 235/247 215/245 200/220
JI500 220G6/250F6 220/250 247/265 245/260 220/250
JI500 250G6/280F6 250/280 265/305 260/299 250/280
JI500 280G6/315F6 280/315 305/350 299/330 280/315
JI500 315G6/355F6 315/355 350/382 330/374 315/355
JI500 355G6/400F6 355/400 382/435 374/410 355/400
JI500 400G6/450F6 400/450 435/490 410/465 400/450
Note:
(1) JI500 frequency converter JI500 132G3 / JI500 160F3 ~ JI500 630G3 with “R” indicates DC reactor, such as JI500
160G3R,JI500 160G4R.
(2) The correct selection method of frequency converter is: the rated output current of frequency converter is greater
than or equal to the rated current of motor, and the overload capacity is considered; the difference between the
rated power of frequency converter and motor is generally recommended not to exceed two power sections; when
large frequency converter is equipped with small motor, it is necessary to input motor parameters accurately to
avoid motor overload and damage.
4.2 Special customized product specifications
Model Rated output
power(kW)
Rated input
current(A)
Rated output
current(A) Adaptive motor(kW)
AC 3PH 380V(-15%)~440V(+10%)
JI500 030G3B 30 62 60 30
JI500 037G3B 37 76 75 37
JI500 045G3B 45 91 90 45
JI500 055F3N 55 112 110 55
JI500 055G3B 55 112 110 55
JI500 075G3B 75 157 150 75
JI500 450F3R 450 883 820 450
JI500 450G3R/500F3R 450/500 883/920 820/860 450/500
JI500 500G3R/560F3R 500/560 920/1010 860/950 500/560
JI500 560G3R/630F3R 560/630 1010/1160 950/1100 560/630
JI500 630G3R/700F3R 630/700 1160/1310 1100/1250 630/700
AC 3PH 480V±10%
JI500 030G4B 30 57.4 55 30
JI500 037G4B 37 66.5 65 37
JI500 045G4B 45 81.7 80 45
JI500 055F4N 55 101.9 100 55
JI500 055G4B 55 101.9 100 55
JI500 075G4B 75 137.4 130 75
Note:
(1) Supplement our standard machine 30-75kw with built-in brake unit, suffix model g3b / F3B / f4b / G4B.
(2) “N” refers to the abbreviation of “non standard”, it mainly refers to non-standard customization machine, the cost or
performance is customized according to the field use, please consult the pre-sales service for specific selection.
(3) The specific installation dimensions of the above machines are detailed in Chapter 7.

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4.3 Standard specifications
Items Specifications
Power Input
Rated voltage
AC 1PH 220V(-15%)~240V(+10%)
AC 3PH 220V(-15%)~240V(+10%)
AC 3PH 380V(-15%)~440V(+10%)
AC 3PH 480V(-10%)~480V(+10%)
AC 3PH 690V(-10%)~690V(+10%)
Input frequency 50Hz/60Hz
Allowing fluctuations Voltage continued
volatility:±10% Less than 3% of voltage unbalance rate 3%;
Input frequency
fluctuation:±5%;
Distortion satisfy IEC61800-2 standard
Control system
Control system High performance vector control inverter based on DSP
Control method V/F control, vector control W/O PG, vector control W/ PG
Automatic torque boost function Realize low frequency (1Hz) and large output torque control under the
V/F control mode.
Acceleration/deceleration control Straight or S-curve mode. Four times available and time range is
0.0~6500.0s.
V/F curve mode Linear, square root/m-th power, custom V/F curve
Over load capability G type:rated current 150% - 1 minute, rated current 180% - 2 seconds
F type:rated current 120% - 1 minute, rated current 150% - 2 seconds
Maximum frequency 1、Vector control:0~300Hz; 2、V/F control:0~3200Hz
Carrier Frequency 0.5~16kHz; automatically adjust carrier frequency according to the load
characteristics.
Input frequency resolution Digital setting: 0.01Hz minimum analog: 0.01Hz.
Start torque G type: 0.5Hz/150% (Vector control W/O PG)
F type: 0.5Hz/100% (Vector control W/O PG)
Speed range 1:100 (Vector control W/O PG) 1:1000 (Vector control W/ PG)
Steady-speed precision Vector control W/O PG: ≤ ± 0.5% (Rated synchronous speed)
Vector control W/ PG: ≤ ± 0.02% (Rated synchronous speed)
Torque response ≤ 40ms (Vector control W/O PG)
Torque boost Automatic torque boost; manual torque boost(0.1%~30.0%)
DC braking DC braking frequency: 0.0Hz~max. Frequency, braking time:
0.0~100.0 seconds, braking current value: 0.0%~100.0%
Jogging control Jog Frequency Range: 0.00Hz~max. Frequency;
Jog Ac/deceleration time: 0.0~6500.0s
Multi-speed operation Achieve up to 16-speed operation through the control terminal
Built-in PID Easy to realize closed-loop control system for the process control.
Automatic voltage regulation(AVR) Automatically maintain a constant output voltage when the voltage of
electricity grid changes
Torque limit and control
“Excavator” feature - torque is automatically limited during the operation
to prevent frequent overcurrent trip; the closed-loop vector mode is
used to control torque.
Personalization
function
Self-inspection of peripherals after power-on After powering on, peripheral equipment will perform safety testing,
such as ground, short circuit, etc.
Common DC bus function Multiple inverter can use a common DC bus.
Quick current limiting The current limiting algorithm is used to reduce the inverter over current
probability, and improve whole unit anti-interference capability.
Timing control Timing control function: Time setting range(0m~6500m)

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Items Specifications
Running
Input signal
Running method Keyboard/terminal/communication
Frequency setting 10 frequency settings available, including adjustable DC(0~10V/-
10~+10V), adjustable DC(0~20mA), panel potentiometer, etc.
Start signal Rotate forward/reverse
Multi-speed At most 16-speed can be set(Run by using the multi-function terminals
or program)
Emergency stop Interrupt controller output
Wobbulate run Process control run
Fault reset When the protection function is active, you can automatically or
manually reset the fault condition.
PID feedback signal Including DC(0~10V), DC(0~20mA)
Output Signal
Running status Motor status display, stop, ac/deceleration, constant speed, program
running status.
Fault output Contact capacity :normally closed contact 3A/AC 250V,normally open
contact5A/AC 250V,1A/DC 30V.
Analog output Two-way analog output, 16 signals can be selected such as frequency,
current, voltage and other, output signal range (0~10V / 0~20mA).
Output signal At most 4-way output, there are 40 signals each way
Run function Limit frequency, jump frequency, frequency compensation, auto-tuning,
PID control
DC current braking Built-in PID regulates braking current to ensure sufficient braking torque
under no overcurrent condition.
Running command channel Three channels: Operation panel, control terminals and serial
communication port. They can be switched through a variety of ways.
Frequency source
Total 10 frequency sources: Digital, analog voltage, analog current,
multi-speed and serial port. They can be switched through a variety of
ways.
Input terminals
8 digital input terminals, compatible with active PNP or NPN input
mode, one of them can be for high-speed pulse input(0~100 kHz
square wave); 3 analog input terminals for voltage or current input.
Output terminals
2 digital output terminals, one of them can be for high-speed pulse
output(0~100kHz square wave); one relay output terminal; 2 analog
output terminals respectively for optional range (0~20mA / 0~10V),
they can be used to set frequency, output frequency, speed and other
physical parameters.
Protection function
Inverter protection
Overvoltage protection, undervoltage protection, overcurrent protection,
overload protection, overheat protection, overcurrent stall protection,
overvoltage stall protection, losting-phase protection (Optional),
communication error, PID feedback signal abnormalities, PG failure and
short circuit to ground protection.
IGBT temperature display Displays current temperature IGBT
Inverter fan control Can be set
Instantaneous power-down restart
Less than 15 milliseconds: Continuous operation.
More than 15 milliseconds: Automatic detection of motor speed,
instantaneous power-down restart.
Speed start tracking method The inverter automatically tracks motor speed after it starts
Parameter protection function Protect inverter parameters by setting administrator Password and
decoding
Display
LED/OLED display keyboard
Running
information
Monitoring objects including: Running frequency, set frequency, bus
voltage, output voltage, output current, output power, output torque,
input terminal status, output terminal status, analog AI1 value, analog
AI2 value, motor Actual running speed,PID set value percentage, PID
feedback value percentage.
Error message At most save three error message, and the time, type, voltage, current,
frequency and work status can be queried when the failure is occurred.
LED display Display parameters
OLED display Optional, prompts operation content in Chinese/English text.
Copy parameter Can upload and download function code information of frequency
converter, rapid replication parameters.
Key lock and function selection Lock part or all of keys, define the function scope of some keys to
prevent misuse.

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Items Specifications
Communication
RS485 The optional completely isolated RS485 communication module can
communicate with the host computer.
Environment
Product standard
Environment temperature -10to 40℃(The environment temperature in 40 ~ 50 ℃, please
derating use)
Storage temperature -20~65 ℃
Environment humidity Less than 90% R.H, no condensation.
Vibration Below 5.9m/s² (= 0.6g)
Application sites Indoor where no sunlight or corrosive, explosive gas and water vapor,
dust, flammable gas,oil mist, water vapor, drip or salt, etc.
Altitude No need derating below 1000m, please derating 1% every 100 m when
the altitude is above 3000m
Protection level IP20
Product
standard
Product adopts safety standards. IEC61800-5-1
Product adopts EMC standards. IEC61800-3
Cooling method Forced air cooling

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5 Keyboard
5.1 Keyboard description
Operation panel display
5.2 Keyboard Indicators
Indicator flag Name
Status lamp
RUN
Running indicator light
• ON: The inverter is working
• OFF: The inverter stops
LOCAL/
REMOTE
Command indicator light
That is the indicator for keyboard operation, terminal operation and remote
operation (Communication control)
• ON: Terminal control working status
• OFF: Keyboard control working status
• Flashing: Remote control working status
FWD/REV
Forward/reverse running light
• ON: in forward status
• OFF: in reversal status
TUNE/TC
Motor self-learning/Torque control/Fault indicator
• ON: in torque control mode
• Slow flashing: in the motor tunning status
• Quick flashing: in the fault status
Units combination
indicator
HzAV
Hz frequency unit
A current unit
V voltage unit
RPM speed unit
% percentage

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5.3 Description of operation panel keys
Sign Name Function
Parameter
Setting/Esc Key
• Enter into the modified status of main menu
• Esc from functional parameter modification
• Esc submenu or functional menu to status menu
Shift Key • Choose displayed parameter circularly under running or stop interface; choose
parameter’s modified position when modify parameter
Increasing Key Parameter or function number increasing,set by parameter F6.18.
Decreasing key Parameter or function number decreasing, set by parameter F6.19.
Running key For starting running in the mode of keyboard control status
Stop/Reset Key • For stopping running in the running status; for resetting the operation in fault
alarm status. The function of the key is subject to F6.00
Enter key Enter into levels of menu screen confirm setting
Quick
multifunction key This key function is determined by the function code F6.21.
Keyboard
encoder
• In query status, function parameter increasing or decreasing
• In modified status, the function parameter or modified position increasing or
decreasing.
• In monitoring status, frequency setting increasing or decreasing
5.4 Keyboard display letters and numbers correspondence table
Digital display area
Display
letters
Corresponding
letters
Display
letters
Corresponding
letters
Display
letters
Corresponding
etters
0 1 2
3 4 5
6 7 8
9 A B
C d E
F H I
L N n
o P r
S t U
Chapter 3 Keyboard
29
Chapter 3
9
A
B
C
d
E
F
H
I
L
N
n
o
P
r
S
t
U
T
.
-
y
3-5.Examples of parameter settings
3-5-1.Instructions on viewing and modifying function code
JI500 inverter’s operation pane is three levels menu for parameter setting etc.Three levels:
function parameter group (Level 1)→function code(level 2)→function code setting(level 3). The
operation is as following:
Shutdown parameter display
PRG
Change parameter group
PRG
First-level menu display
ENTER
Change function parameter selection
PRG
ENTER
Change function parameter value
PRG
ENTER
Power-on
Second-level menu display
Third-level menu display
Figure 3-2:Operation processes
Description: Back to the level 2 menu from level 3 menu by PRG key or ENTER key in the level
3 operation status. The differences between the two keys : ENTER will be back to the level 2 menu
and save parameter setting before back, and transfer to the next function code automatically;
T . -
Chapter 3 Keyboard
29
Chapter 3
9
A
B
C
d
E
F
H
I
L
N
n
o
P
r
S
t
U
T
.
-
y
3-5.Examples of parameter settings
3-5-1.Instructions on viewing and modifying function code
JI500 inverter’s operation pane is three levels menu for parameter setting etc.Three levels:
function parameter group (Level 1)→function code(level 2)→function code setting(level 3). The
operation is as following:
Shutdown parameter display
PRG
Change parameter group
PRG
First-level menu display
ENTER
Change function parameter selection
PRG
ENTER
Change function parameter value
PRG
ENTER
Power-on
Second-level menu display
Third-level menu display
Figure 3-2:Operation processes
Description: Back to the level 2 menu from level 3 menu by PRG key or ENTER key in the level
3 operation status. The differences between the two keys : ENTER will be back to the level 2 menu
and save parameter setting before back, and transfer to the next function code automatically;
y

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5.5 Examples of parameter settings
5.5.1 Instructions on viewing and modifying function code
JI500 inverter’s operation pane is three levels menu for parameter setting etc.
Three levels: function parameter group (Level 1)→function code(level 2)→function code setting(level 3).
The operation is as following:
Shutdown parameter display
PRG
Change parameter group
PRG
First-level menu display
ENTER
Change function parameter selection
PRG
ENTER
Change function parameter value
PRG
ENTER
Power-on
Second-level menu display
Third-level menu display
Operation processes
Description: Back to the level 2 menu from level 3 menu by PRG key or ENTER key in the level 3 operation status.
The differences between the two keys : ENTER will be back to the level 2 menu and save parameter setting before back,
and transfer to the next function code automatically; PRG will be back to the level 2 menu directly, not save parameter
setting, then back to current function code.
Example 1 Frequency setting to modify parameters
Set F0.01 from 50.00Hz~40.00Hz
Press PRG Press ENTER Press ▲
Press ▼
Press ENTER
Press PRG
Press PRG
Press ENTER
Flicker Flicker Flicker
Flicker
Flicker
Flicker
Example 2: Restore factory settings
Press ▲
Press PRG
Press ENTER
Flicker
Flicker
Flicker
Flicker
Press PRG
Press ENTER Press ▲
Press ENTER
Press PRG
Without twinkling parameter position, the function code can not be modified in the level 3 menu.
The reason maybe as following:
1) The function code can not be modified itself, eg: Actual detecting parameters, running record parameters.
2) The function code can not be modified in the running status. It must be modified in the stop status.

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5.5.2 The way to read parameters in various status
In stop or run status, operate shift key
SHIFT
to display a variety of status parameters respectively. Parameter display
selection depends on function code F6.01 (Run parameter 1), F6.02 (Run parameter 2) and F6.03 (Stop parameter 3).
In stop status, there are total 16 stop status parameters that can be set to display/not display: Set frequency, bus voltage,
DI input status, DO output status, analog input AI1 voltage, analog input AI2 voltage, panel potentiometer input voltage,
Actual count value, Actual length value, PLC running step number, Actual speed display, PID settings, high-speed pulse
input frequency and reserve, switch and display the selected parameter by pressing key orderly.
In running status, there are 5 running-status parameters:running frequency,setting frequency,bus voltage,output voltage,
output current default display, and other display parameters: Output power, output torque, DI input status, DO output
status, analog input AI1 voltage, analog input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual
length value, linear speed, PID settings and PID feedback, etc, their display depends on function code F6.01 and F6.02
switch and display the selected parameter by pressing key orderly.
Inverter powers off and then powers on again, the displayed parameters are the selected parameters before power-off.
5.5.3 Password settings
The inverter has password protection. When y0.01 become not zero, it is the password and will be work after exit from
function code modified status. Press PRG key again, will display”----”. One must input the correct password to go to
regular menu, otherwise, inaccessible.
To cancel the password protection function, firstly enter correct password to access and then set y0.01 to 0.
3.5.4 Motor parameter auto turning
Choose vector control, one must input the motor’s parameters in the nameplate accurately before running the inverter.
JI500 series frequency inverter will match the motor’s standard parameters according to its nameplate. The vector control
is highly depend on motor’s parameters. The parameters of the controlled motor must be inputted accurately for the good
control performance.
Motor parameter auto tunning steps are as follows:
Firstly select command source (F0.11=0) as the comment channel for operation panel, then input the following
parameters according to the actual motor parameters (Selection is based on the current motor):
Motor Selection Parameters
Motor
b0.00: Motor type selection b0.03: Motor rated current
b0.01: Motor rated power b0.04: Motor rated frequency
b0.02: Motor rated voltage b0.05: Motor rated speed
For asynchronous motors
If the motor can NOT completely disengage its load, please select 1 (asynchronous motor parameter static auto turning)
for b0.27, and then press the RUN key on the keyboard panel.
If the motor can completely disengage its load, please select 2 (asynchronous motor parameter comprehensive auto
turning) for b0.27, and then press the RUN key on the keyboard panel, the inverter will automatically calculate the motor’s
following parameters:
Motor Selection Parameters
Motor
b0.06: Asynchronous motor stator resistance b0.09:Asynchronous motor mutual inductance
b0.07: Asynchronous motor rotor resistance b0.10:Asynchronous motor no-load current
b0.08: Asynchronous motor leakage inductance
Complete motor parameter auto turning

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6 Installation and commissioning
6.1 Installation direction and space
JI500 series inverter according to different power rating, the requirements of around installation reserve space is different,
specifically as shown below:
AA
BBB
Cool wind
Hot wind
Mounted
vertically
upwards
Power rating Dimension requirement
0.75~11kW A≥100mm;B≥10mm
15~22kW A≥200mm;B≥10mm
30~75kW A≥200mm;B≥50mm
93~400kW A≥300mm;B≥50mm
Fig. 6.2: JI500 Series Each power level installation space requirement
JI500 Series frequency inverter heat radiator circulated from bottom to top, when more than one inverter work together,
usually mounted side by side. In the case of the need to install them by upper and lower rows, due to the heat of the lower
inverters rising to the upper equipment, fault maybe caused, heat insulation deflector and other objects to be installed.
Deflector
Cool wind
Hot wind
Fig 6.2: Heat insulation deflector up and down installation diagram

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6.2 Wiring Diagram
Frequency inverter wiring is divided by main circuit and control circuit. Users must properly connect frequency inverter in
accordance with the wiring connection diagram showing below.
6.2.1 Wiring diagram
Main circuit
Control circuit
Fig 4.3: Wiring diagram
6.3 Main circuit terminal
6.3.1 Main circuit terminal arrangement
1. 0.75~4kW G3 main circuit terminal (Moulded shell series)
R S T + RB - U V W
0.75~4kW G3 main circuit terminal
2. 5.5~11kW G3 main circuit terminal (Moulded shell series)
R S T+RB
-
U V WP
5.5~11kW G3 main circuit terminal

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3. 15~22kW G3 main circuit terminal (Moulded shell series)
15~22kW G3 main circuit terminal
4. 30kW G3/F3 main circuit terminal
30kW G3/F3 main circuit terminal
5. 37kW G3/F3 main circuit terminal
Chapter 4 Installation and commissioning
38
Chapter 4
5.37kW G3/F3 main circuit terminal
Figure 4-8：37kW G3/F3 main circuit terminal
6.37~45kW G3B and 045G3 main circuit terminal
Figure 4-9：37~45kW G3B and 045G3 main circuit terminal
7.55~75kW G3B main circuit terminal
Figure 4-10：55~75kW G3B main circuit terminal
37kW G3/F3 main circuit terminal
6. 37~45kW G3B and 045G3 main circuit terminal
l
37~45kW G3B and 045G3 main circuit terminal

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7. 55~75kW G3B main circuit terminal
55~75kW G3B main circuit terminal
855~75kW G3 main circuit terminal
55~75kW G3 main circuit terminal
993~160kW G3 main circuit terminal
93~160kW G3 main circuit terminal
10 160kW F3 main circuit terminal
160W F3 main circuit terminal