EUROPRO COMPACT-PRO 60 User manual

USER MANUAL
COMPACT-PRO 60 & 80
EUROPE PROJECTION - 228, avenue Olivier Perroy 13790 ROUSSET
Tél : [phone] – Fax : [phone]
SAS au capital de 400 000€ - SIREN 394 961 510 – NAF 2892 Z
Edition of 05/02/2019

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP2

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P3
SUMMARY
1. INTRODUCTION...........................................................p. 4
2. USER MANUAL ...........................................................p. 5
2.1. Importance of the manual .................................................p. 5
2.2. Receivers of the manual ..................................................p. 5
3. WARNING.................................................................p. 6
3.1. Safety ...................................................................p. 6
3.2. Transport ................................................................p. 9
3.3. End-of-life of the product ..................................................p. 9
4. YOUR MACHINE ..........................................................p. 9
4.1. Description ..............................................................p. 9
4.2. Technical characteristics ..................................................p. 9
4.3. Identication of the components ...........................................p.10
5. USE OF THE MACHINE....................................................p.13
5.1. Machine prerequisites ....................................................p.13
5.2. Machine starting up.......................................................p.14
5.3. High pressure washer prerequisites ........................................p.15
5.4. High pressure washer starting up ..........................................p.16
5.5. Water doser..............................................................p.17
6. MAINTENANCE ...........................................................p.18
7. FAILURES AND REMEDIES................................................p.19
8. SAFETY CARD RUNNING .................................................p.22
9. DECLARATION OF CONFORMITY .........................................p.33
10. WARRANTY .............................................................p.34
10.1. Warranty conditions .....................................................p.34
10.2. Warranty certicate ......................................................p.35

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP4
1. INTRODUCTION
You just acquired a COMPACT-PRO spraying machine and all the team of Europe Projection thanks
you for the condence you have granted us.
Manufacturer of professional equipments for paint and llers, we have put our know-how for 20 years
at the service of the users of our machines.
Our technical and commercial team is at your disposal for any further information you may need about
the machine you just acquired.
EUROPE PROJECTION
228, avenue Olivier Perroy 13790 ROUSSET
Tél : [phone] – Fax : [phone]
SAS au capital de 400 000€ - SIREN 394 961 510 – NAF 2892 Z

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P5
2. USER MANUAL
2.1. IMPORTANCE OF THE MANUAL
This manual is a key part for the use of your machine. It summarizes the procedures of starting-up,
cleaning and maintenance of the device and also the safety instructions you need to observe.
Read carefully all the working and safety instructions and the warnings included in this manual before
starting your machine.
Most of the accidents are caused by the non-compliance of the safety standards and rules.
This manual must be kept near the machine, within reach of the user and held in good condition until
the nal destruction of the machine.
In case of loss or deterioration of the manual, you can ask the machine manufacturer mentioned on
page 4 for a copy at any moment.
2.2. RECEIVERS OF THE MANUAL
This manual is intended to any staff which will manipulate the machine :
- people in charge of the transport of the machine
- people in charge of the use of the machine
- people in charge of the cleaning and maintenance of the machine
- people in charge of the nal destruction of the machine

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP6
3. WARNING
3.1. SAFETY
Using the machine in an incorrect way or in non-compliance of the safety instructions
indicated in this manual can cause death or serious injuries.
Read carefully all the working and safety instructions and the warnings contained in this
manual before starting your machine.
• Respect all the safety standards before running the equipment.
• Use the equipment only for the applications specied in the manual.
• Always remain alert when using the equipment.
• Transport the machine using the handles or the appropriate grips.
• During the breaks, turn the machine off.
• Run the equipment to its nominal voltage.
• Let at least 50 cm of free space between the equipment and any obstacle so that the air
ow is not blocked.
• Know how to quickly stop the equipment in case of necessity.
• Never use the equipment while it is running abnormally or it is defective.
• Do not direct a water jet or ammable liquid on the machine.
• Never direct an air jet or product jet on a person or an animal.
• Do not touch warm surfaces of the equipment.
• Always wear adequate body protections (glasses, gloves, overall and mask) and pay
attention to long hair.
• Never touch moving parts.
• Do not insert any object or the hands inside the protection grids to avoid any accident or
damage to the machine.
• For any outside job, only use appropriate extension cords.
• Maintain the equipment carefully and clean it properly after every use.
• Disconnect the equipment before any intervention.
• Avoid absolutely to unscrew any connection while the machine is under pressure.
• Check the damaged parts.
• Do not clean the plastic parts with solvant.
• In case of needed After-Sale Service, always specify the machine model and its serial
number.
• For any replacement of parts, only use genuine parts.
• Do not modify the machine.
• Do not cut or dismantle the protection grids.
• Do not open the electric box.

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P7
3. WARNING (continued)
3.1. SAFETY (continued)
WORKSPACE
• Maintain the workspace clean and clear.
• Ambient operating temperature must be from 5°C and 35°C.
• Do not use the equipment in a potentially explosive area.
• Do not place any potentially inammable objects in close proximity to the machine.
• Take away every not qualied person from the working area of the machine, as well as children
and animals.
• In case of installation of the machine on scaffolding or a plan above ground level, attach the machine
to avoid any fall while operating.
• Do not install the equipment on an inclined surface to avoid the risks of unexpected moves or falls.
HOSES
• Always use hoses and connections adapted to the used product (genuine parts), do not try to x it.
• Do not walk on the hoses, do not bend them.
• Do not use the hoses to pull the machine.
STORAGE
• Keep the equipment in a clean and clear area in which the temperature does not exceed +35°C.
• After every use, necessarily grease the pump with a mixture of water + storage liquid to avoid it
blocking up. The storage of a not greased pump can damage it seriously.
IN CASE OF NECESSITY, WE SAVE OURSELVES THE RIGHT TO MAKE ANY USEFUL
MODIFICATION WITHOUT ADVANCED NOTICE.

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP8
3. WARNING (continued)
3.1. SAFETY (continued)
SAFETY SYSTEMS
This machine has been designed to allow working with the maximum safety.
So safety sensors and emergency stop has been setted on your machine without complicating your
work.
We are insisting on your caring to maintain them in good condition and above all not to remove them.
In case of malfunction, please contact immediately your dealer.
HYDRAULIC
This machine is equipped with high pressure hydraulic circuits (200 bar).
The following insctructions are essential for your safety:
• Never tighten a hydraulic connection while the machine is working.
• Never try to wipe an oil drop on a hose or hydraulic component with your nger while the machine
is working.
• Take care of the good condition of the plumbing (a damaged or blistered rubber must be changed
immediately).
• Check regularly if the circuit does not have any leak.
• In any case, do not touch hydraulic parts (even when the machine is not working) because the
components shall be hot and there is a burn risk.
SAFETIES AND PROHIBITIONS
• The mixer grid rising up causes the mixer movement stop.
• The hopper grid rising up causes the screw movement stop.
• Stop of the projection stops compressed air consumption and pump rotation.
• As soon as the work is recovered, air release allows the pump restart.
• Emergency stop is located on the machine hood. Do not hesitate to use it if needed, this will
immediately stop the motor.
• To restart the machine after emergency stop button pushed, follow this procedure:
- Put the command handles in central position.
- Rearm emergency stop.
- Command panel lamps must be lighted-up.
- Engage the starter with the contact key.
- Resume projection procedure.

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P9
3. WARNING (continued)
3.2. TRANSPORT
Article R. 80 of the trafc rules:
Only are exempted from the obligation of brakes the only trailers under the double condition
that their total weight authorized in load does not exceed 750 kg nor half of the pure weight
of the truck tractor.
• This machine was the object of a road homolagation (n°e2*2007/46/0673). As such, she must be
registered and can be thus dragged normally on the road network.
• The adjustable stand in height easily allows you to x the helm to the harness of your vehicle.
• The adjustable helm in height gives you the possibility of adjusting the machine horizontally.
• An electric cable provided with a grip allows you to link the device of lighting of the trailer with the
tractor truck.
• A cable of break allows to bind the device of harness of your vehicle with the machine in case of
hanging problem of the helm during a travel.
It is imperative to collide this cable on the harness of the vehicle.
Compact-Pro 60 & 80 are not a trailers intended for transport. It is formally forbidden
to transport people, ller...
Before every road travel:
• Check the pressure of the pneumatics which has to be 2.8 bar max.
• Check the tightening of the nuts of wheels.
• Check the tightening of the nuts of the articulated helm and the presence of pins.
• Clean reectors.
• Clean and check the functioning of the device of lighting.
• Collide the cable of break.
3.3. END OF LIFE OF THE PRODUCT
At its end-of-life, the machine must not be eliminated with the other household waste. The
uncontrolled elimination of waste can harm the environment or human health. Individuals are
invited to contact the distributor which sold them the product or to inquire with their city hall
to know where and how to get rid of the product so it can be recycled while respecting the
environment.
For any further information, contact our hotline [phone] or [e-mail].

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP10
4. YOUR MACHINE
4.1. DESCRIPTION
Compact-Pro 60 & 80 are equipped with diesel engine with cooling liquid which pulls a double pump
with gearings which supplies the hydraulic ows necessary for the equipment.
The compressor of 400 L/min, 4 bar, is positioned on a deck allowing an easy regulation of the tension
of the belt of training.
The trainings in rotation screw and mixer are realized by two engines of orbital type and the hydraulic
distribution by industrial components of which the commands are manual.
Components were selected according to strict quality criteria.
The safeties are in accordance with existing standards and hydraulic systems are protected against the
possible blockings of elements in rotation. A cooling tower insures the temperature preservation of oil
in the suitable range of use.
4.2. TECHNICAL CHARACTERISTICS
COMPACT-PRO 60 COMPACT-PRO 80
Sound level Lwa 101 dB
Motorization
3 cylinders Kohler motor with
cooling liquid LDW 1003 used at
2500 rpm.
4 cylinders Kohler motor with
cooling liquid LDW 1404 used at
2500 rpm.
Electric starting up 12V battery - 50Ah - 400A
Air lter cartridge
Diesel reservoir capacity 25 L
Hydraulic reservoir capacity 28 L
Screw pressure 200 bar
Mixer pressure 150 bar
Cleaner pressure 150 bar
Lifting jack 60 bar
Mixer
200 L capacity
hydraulic drive with 2 rotation directions
mixer-stop safety at grid opening
Load height: 87 cm
Hopper
hydraulic drive with 2 rotation directions
screw-stop safety at grid opening
draining plug for cleaning
Centralized control panel includes
motor control panel
start of the various features (pump, mixer, lift)
set-up of the pump and mixer speed
set-up of the heat motor speed
Compressor with pistons, set-up on 4 bar
Compressor ow-rate 400 L/min
Screw pump
standard: from 0 to 60 L/min max
at 40 bar max
optional: up to 10 m3/h
standard: from 0 to 80 L/min max
at 40 bar max
optional: up to 12 m3/h
High pressure washer 11 L/min at 140 bar
Weight 720 kg (reservoir full of diesel, level of oil
made)
735 kg (reservoir full of diesel, level of oil
made)

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P11
4. YOUR MACHINE (continued)
4.3. IDENTIFICATION OF THE COMPONENTS
1 Hydraulique oil level 9 Cylinder axis lubricator
2 Motor oil level 10 Stand
3 Compressor oil level 11 Pressure control manometer
4 Electrical circuit breaker 12 Pump outlet
5 Hopper bearing lubricator 13 Hood clips
6 Motor bearing lubricator 14 Emergency stop
7 Mixer bearing lubricator 15 Air valve
8 Mixer grid bearing lubricator
1
5
9
14
10
13
2
6
11
3
7
12
4
8
15

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP12
4. YOUR MACHINE (continued)
4.3. IDENTIFICATION OF THE COMPONENTS (continued)
24
23
22
17a 17b 17c 17d 17e
25
26
27
21
20
19
18
16
Automatic accelerator control
By default, when the switch is in position 0, the engine idles.
It is the wired remote control (to be connected to the control
panel, under the switch (16) that activates or deactivates
the acceleration and rotation of the screw.
17 Petrol motor display:
17a Low gasoil level
17b Battery (turns on if the alternator does not charge the
battery)
17c Oil (turns on if the oil pressure is too low)
17d Cooling liquid (turns on if the maximum running temperature
is reached and cause the motor to stop)
17e Preheating (turns off when preheating temperature is
reached)
18 Pressure manometer of the hopper screw circuit
Max pressure 200 bar.
19 Pressure manometer of the mixer circuit
Max pressure 150 bar.
20
Speed rotation regulator of the mixer:
Clockwise rotation: increase speed
Counter-clockwise rotation: lower speed
21
Speed rotation regulator of the hopper screw:
Clockwise rotation: increase speed
Counter-clockwise rotation: lower speed
22 Hour counter
23 Machine powering and motor starting
24
Command handle for pump rotation:
Backward position: left position with automatic turn-
back to initial position
Stop: central position
Forward position: right position maintained
25
Mixer lifting handle:
Rising: left position with automatic turn-back to initial
position
Stop: central position
Lowering: right position with automatic turn-back to
initial position
26 High pressure washer Start (right) / Stop (left)
handle
27
Command handle for mixer rotation:
Backward position: right position maintained
Stop : central position
Forward position: left position maintained
16

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P13
5. USE OF THE MACHINE
5.1. PREREQUISITES FOR THE MACHINE
• Check the hydraulic oil level (1).
• Check motor oil level (2).
• Check compressor oil level (3) and the compressor belt tension.
• Check the lubrication of the bearings:
- motor for the hopper (5)
- motor and rolling for the mixer (6 & 7) and mixer grid rollers (8)
• Check the cylinder axis greasing (9).
Any foreign object should be in the hopper or the mixer (trowel, tools, etc.).
The machine is delivered with a 30 metres long hose, this length is optimized to
obtain the best performance in normal conditions of use.
In case of a longer hose, it is essential to check the good running of the unit.
The increase of the hose length may lead from a reduction of ow rate to a ow rate
shut-off (too much friction loss in the hose).
Friction loss in the hose is proportional to its length and to the product viscosity.
In some cases, it will be necessary to use a pump that gives a higher pressure to
compensate this loss. Whenever possible, a dilution of the ller and a higher pump
pressure will permit a better discharge in the hoses.

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP14
5. USE OF THE MACHINE (continued)
5.2. STARTING UP OF THE MACHINE
1. Place the machine horizontally by raising or lowering the stand (10) so that the machine is levelled.
2. Place a manometer (11) at the end of the pump (12). Check that all the handles are on zero.
3. Close the polyester hood and lock the ties (13).
4. Unlock emergency stop (14) located above the xed hood. Set the contact key on ON position.
Lamps shall light up.
5. Otherwise, check that the circuit-breaker (4) located under the hood, above the battery, is on ON
postion.
6. Wait until the preheating lamp (17e) turns out, then engage the petrol motor starter by turning the
contact key (23).
7. Let the motor run for 10 min to heat it before you continue your work.
8. Fill the hopper with around 30 L of water, open the air valve (15), then increase gradually the motor
speed (16). Set the pump rotation in AV position by turning the handle (24) to the right.
9. Empty the remaining water in the hopper by opening the plug provided for the purpose and connect
the desired accessories. The machine is now ready for work.
Never let the screw turn without product or water.
When you need a lower screw speed, it is preferable to reduce the petrol motor speed
as low as possible and, if necessary, only after that, reduce the pump speed using the
regulator.
This reex will avoid you an excessive consumption of gasoil, a high noise level and an
useless oil heating.
Caution, an excessively low speed of the petrol motor also brings a low air ow-rate.
The command handle of the screw rotation has a preferable rotation direction caracterized
by a maintained position. The reverse is possible by maintaining manually the handle on
left position.

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P15
5. USE OF THE MACHINE (continued)
5.3. PREREQUISITES FOR THE HIGH PRESSURE WASHER
The command is controlled by the "HP washer" handle (24)
The high pressure washer kit includes:
• water inlet with quick connection
• a 10 meters high pressure hose, spray-gun and lance
Before switching on the washer, check you have already connected the water inlet
hose, the discharge hose and the lance.
It is essential, for the good running and longevity of your washer, that it never works
without water. As a consequence, before switch on your washer, you have to open
the supply valve of your water source and control that there is no knot in your supply
hose.
Coupling of the hoses:
Think about cleaning very regularly your aspiration lter (at least once a week) to avoid any pump
cavitation. The lter is located right behind the water inlet coupling.
Under pressure outlet plug
Water inlet with Gardena-type connector

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP16
5. USE OF THE MACHINE (continued)
5.4. STARTING UP OF THE HIGH PRESSURE WASHER
Before starting-up your high pressure cleaner, you can raise or lower the bin, this will permit the total
cleaning of your machine. Once the bin is in the right position, switch the start-up handle of the cleaner.
Whenever you want, you can change the mixing bin (from bottom to top).
During the bin movment, you will not have the necessary ow rate for an optimal cleaning, we advise
you not to use the cleaner during this phase.
Once the bin turns back in the other position, you can use the cleaner again.
When cleaning is over:
• Place the cleaner start-up handle on the central position.
• Stop water inlet source and disconnect the supply hose.
• Push the cleaning lance trigger to evacuate the pressure left in the high pressure hose.
• Disconnect the high pressure hose.
• Clean the lter behind the water inlet quick connector.
Always wear appropriate individual protection equipments (glasses, gloves, etc.) in
order to avoid hurting yourself during the cleaning.
This cleaner is exclusively dedicated to the machine cleaning.
For the machine transport, the mixer bin must be in low position.
So, once the cleaning is over, bring back the bin on the rubber pads in low position and
remove the drain plugs.

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P17
5. USE OF THE MACHINE (continued)
5.5. WATER DOSER
B1 Start/Stop, stop dosage and reset
B2 Start / Pause / Restart of the dosage
B3 Addition of water by pulse
B4 Increase of the dosing set point (desired water volume)
B5 Decrease of the dosing set point
A1 Display of the actual ow rate
A2 Display of the set point
On / Off
• When the ignition is turned on or the engine is running, the water doser indicates OFF.
• Pressing the ON / OFF button switches the doser on.
• The display (A1) indicates "0" and the display (A2) the value of the last setpoint.
If the water doser is ON and the engine is stopped, it will automatically switch back to
OFF when the engine starts. It is therefore important to avoid starting a dosing cycle
during this time.
Water dosage
• Set the wanted water quantity with the buttons (B4) and (B5). The display (A2) will show the set value in
liters.
• One push of the button "DOSAGE" (B2) starts the dosing of the water, the warning light (L2) lights up
during the duration of the dosing and the display (A1) increments the injected water quantity. Once the set
amount has been reached, the water dosage stops automatically and the warning light (L2) switches off.
• During the automatic cycle, one push of the button "DOSAGE" (B2) will pause the dosing. Another push
will re-start the cycle.
• One push of the button "+WATER" (B3) provokes a water ow as long as the button is kept pressed. The
display (A1) will add the water quantity to the one previously shown. This function is only possible outside
of the automatic water dosing seen above.
B1
B2
B4
A2A1
B3L1 L2
B5

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP18
6. MAINTENANCE
Hydraulic and petrol motor verications must always be done when the machine is
cold.
For any intervention on the petrol motor, check out the user manual supplied with
the machine.
For any intervention on the compressor, contact the Europe Projection dealer.
After the 50 rst hours of function:
• tighten the 6 M8 screws of the compressor head with a 24Nm tightening torque,
• replace the back lter cartridge on the hydraulic reservoir
• check the compressor belt tension and tense more if needed
Every 50 hours:
• clean the air lter
• control the cleanliness of the cooling radiator ns
• control the oil level of the compressor and complete eventually with SAE 5W50 oil only
• control the hydraulic oil level on the level indicator located on the reservoir and complete eventually
HV46 hydraulic oil only
• grease the axis of the jack head
• grease the mixer bearings, the hopper ones, the mixer grid pebbles, the axis of the jack and the stand
• check the safeties on the hopper and mixer grids
• check the functioning of the emergency stop on the xed hood
Every 125 hours:
• check the xations of the tiller on the axle
• check the condition on the axle and wheels
• check the condition of the tightening screws of the articulated tiller and the pins
• check the xation and good working of the linkage system
Every 250 hours:
• drain the oil of the compressor
• replace the compressor belt
Every 500 hours:
• replace the back lter cartridge on the hydraulic reservoir
Every 1000 hours and/or every year:
• drain the hydraulic reservoir, clean the suction strainer and replace the ltering cartridge
To insure you a sustainable running of your machine, we invite you to consult your
dealer for any maintenance intervention.
He will carefully do the operations and will control the differents points we recommend.

201902-340-ENG User manual - COMPACT-PRO 60 & 80 P19
7. FAILURES AND REMEDIES
n° Défaut A vérier Remèdes
1Panel command lamps do not
light up
Emergency stop on the hood is
pressed Unlock emergency stop
The circuit breaker is not
launched
Control the circuit breaker
position, turn the key in the
clockwise direction
The fuse of the panel command
is out of order Change the fuse
Battery connections are wrong
Control the 2 battery pods.
Check the presence of verdigris,
brush the pods
Battery is out of order or has a
lack of charge
Contact the nearest technical
service, the battery must be
changed. Pay attention to pola-
rity
Electric supply circuit shall be cut
somewhere Contact your technical service
2The motor does not start when it
is cold
Check the presence of
gasoil Fill up
Check gasoil quality
Drain the reservoir, clean and
rell it with quality gasoil.
Change the lter
Check gasoil lter
It must be changed regularly,
check maintenance booklet,
change the lter
Motor is defused
Reengage the motor with the
manual pump (see motor boo-
klet) then control the durits
Electrical supply problem Refer to problem n°1
Gasoil solenoid valve is not
powered on all-hydraulic
machine
Check the wire of the solenoid
valve.
Check emergency stop.
Preheating does not work Control the 50A strips fuse in the
command panel box
You have already controlled all
these points but nothing has
changed
Contact your technical service
3The motor does not start when it
is hot
First of all Refer to problem n° 2
The motor safety stops the start-
up because of a lack of pressure
oil.
Check the oil level of the petrol
motor (cold motor)
The safety relay is out of order. Contact your technical service.
The oil pressure probe of the
motor is out of order. Contact your technical service.

User manual - COMPACT-PRO 60 & 80 201902-340-ENGP20
7. FAILURES AND REMEDIES (continued)
n° Faliure To check Remedy
4Petrol motor
produces white smoke
Presence of water in the gasoil.
Purge the reservoir,
clean it and rell with quality
gasoil..
Change the lter.
Control your injection / Clean
your injection Contact your technical service.
Cylinder head gasket
Check your cooling liquid level
Check your motor oil level and its
"mayonnaise" texture.
5Petrol motor
produces black smoke
Check you motor oil level
If low level, contact your technical
service
Control your injection / Clean
your injection
Contact the nearest technical
service.
6 The mixer does not rise up Hydraulic problem
Contact the nearest technical
service.
7 The mixer does not lower Hydraulic problem
Contact the nearest technical
service.
8 The mixer does not rotate
Check the adjustment knurl of
rotation speed. Increase rotation speed
Check the grid position. Close the grid.
Check the good running of the safety
(see electronic card lamp)
Hydraulic problem
Contact the nearest technical
service.
9The hopper screw does not
rotate
Check the adjustment knurl of
rotation speed. Increase rotation speed
Check the grid position Close the grid (see electronic
card lamp)
Check the air valve is not closed
at the machine exit.
Open the air valve at the
machine exit.
Check the air valve is not closed
on the projection lance.
Open the air valve on the
projection lance and see
electronic card lamp.
Check the air injector on the
lance is not plugged with
product.
Use a swab to unplug the
injector of the lance
Check the good running of the safety card
Electric supply problem See problem n° 1
Hydraulic problem Contact your technical service