ev.energy waEV-charge EV1 Assembly instructions

Installation and Setup Guide
&
The next generation of EV chargers...
i

1. Important Safety Notice
This charger complies with Mode 3 (IEC61851 and CE-LVD).
When using electric chargers, basic precautions should always be followed.
This manual contains important instructions, including the following, that must be
followed during installation, operation and maintenance.
• Do not install or use the charger near flammable, explosive, corrosive, or
combustible materials, chemicals, or vapors.
• Turn off the mains power to the charger before performing any maintenance.
• The device is designed only for vehicles that are compatible with the Mode 3
charging standard.
• Do not use the charger if it is defective, appears cracked, frayed, broken or
damaged.
• Do not attempt to open, disassemble, repair, tamper with, or modify the charger.
Contact waEV-charge Customer Service or your installer for any repairs.
• Do not use the charger when you are in the vehicle, or the charger is exposed to
severe rain, snow, or other severe weather.
• When transporting the charger, handle with care and do not drag or step on the
device.
• Do not touch the charging connector terminal with sharp metallic objects to
prevent damage.
• Do not forcefully pull the charging cable, damage it with sharp objects, put
fingers, or insert foreign objects into any part of the charging connector.
• Risk of explosion: This device has arcing & sparking parts that should not be
exposed to flammable vapors.
0202

• Risk of electric shock. Do not remove cover or attempt to open the enclosure or
the device when power is on.
• To reduce the risk of serious injury or death and damage to the charger, this
device should be installed, adjusted, and serviced by a qualified electrician, familiar
with the construction and operation of this type of charger and the dangers
involved. Failure to observe these precaution could result in death or severe injury.
• Incorrect installation and testing of the charger could potentially damage either
the vehicle’s battery and/or the device itself. Any resulting damage is excluded
from the warranty for the charger.
• Ensure that the charging cable is well positioned during charging so it will not be
stepped on, tripped over, or subjected to damage or stress.
• Do not use this charger with a frayed charging cable that has damaged insulation
or any other signs of damage.
• Install according to the local electrical regs, confirm the wire diameter and wire
type corresponds to the current rating and the temperature rating required.
• Before starting the installation, ensure all power is turned off at source.
The waEV-charge EV1 & EV1i charger can be safely installed without an earth-
rod and features integrated 6mA DC RCD leakage protection. Only type A RCD +
32/40A MCB or equivalent protection is normally required at source.
A DC leakage fault in the vehicle will render ineffective a type “AC” RCD.
You should never wire the waEV-charge EV1 & EV1i into an existing upstream Type
“AC” RCD.
03
Circuit Breaker Options Table
AC Charger Output Amperage (A)
1-phase 3-phase
Circuit Breaker Options (A)
Example Circuit Breaker Model
16A32A
20A32A/40A
32A
40A
A9F18420A9F18240 A9F18440
03

04
LED Light
Indication
2. waEV-charge EV1 & EV1i Basic Interface
Charging
Cable Inlet
LAN Cable Inlet
Mains Cable Inlet
& CT Clamp
(optional)

05
72m72mmm
122m122mmm
3361.5m61.5mmm
250.0m250.0mmm
11111.5m1.5mmm
3. waEV-charge EV1 & EV1i Dimensions

06
AC220〜240V / Single Phase AC400±10% / Three Phase
50/60 Hz
UVP, OVP, SPD, 6mA DC RCD & Ground Fault Protection
OCP, OTP, Control Pilot Fault Protection
Tethered, IEC 62196/Type 2
Up to 95% RH
-30°C to +50°C
Mode 3 (EN/IEC 61851)
EN 61851-1:2019 / IEC 62955:2018 / TUV CE / UKCA
LAN Version / Wi-Fi/LAN Version / Solar CT Version
10M/100M Base-T
5m
IP65
Wall-Mounted/Pile
4.4 Kg
16/32A32A
Red, Green, Blue LED
Model Name waEV-Charge EV1
Rated Input Voltage
Rated Output Current
AC Power Frequency
Input Protection
Output Protection
Charging Connector
Operating Humidity
Operating Temperature
Charging Protocol
Safety/Charging Compliance
Version
RJ45 Cable lnlet*
802.11 b/g/n / 2.4GHz
Wi-Fi Function**
Cable Length
Protection Level
Installation Type
Shipping Weight
Status Light Indication
4. Specification
* LAN Version & Wi-Fi Version
** Wi-Fi Version
7.4kWh - 5.3kg / 22kWh - 6.6kg
waEV-charge EV1 & EV1i

07
READY
CHARGE
CHARGING
Charging - Green Light Flashing
The CHARGE light flashes while
charging.
Waiting for Charging - Green
Light After the charger plug
is connected to the vehicle
inlet, the CHARGE light is
constantly lit
Standby - Blue Light
The READY light stays
illuminated in standby mode.

08
FAULT
Fault - Red Light
The red light is lit the charger is in
fault mode. Please refer to section
“8 Error and Warning Messages”
for detailed information.
6. Packing List
Installation & Setup Guide
waEV-charge EV1i Series

09
7. Installation Instructions
7.1 Safety Requirements
• Be sure to read the installation manual in full and ensure local building and
electrical regs are reviewed before installing the AC charger.
• The AC charger should be installed by a qualified electrician according to the
install manual and local safety regulations.
• Use appropriate protection when connecting to the main power distribution
cable.
The waEV-charge EV1 & EV1i charger can be safely installed without an
earth-rod and features integrated 6mA DC RCD leakage protection. Only
type A RCD + 32/40A MCB or equivalent protection is normally required at
source.
A DC leakage fault in the vehicle will render ineffective a type “AC” RCD.
You should never wire the waEV-charge EV1 & EV1i into an existing upstream
Type “AC” RCD.
EV1 Charger (With Charging Cable) 1
1
2
4
1
No. Product Name Quantity Note
Wall-Mounted Bracket
User Manual
M5 Security TORX screws
M6 Hexagonal Expansion Screws
RFID Card (RFID Version Only) 1
M5 Security & M6 Expansion Screws
EV1 & EV1i Charger (With Cable)
2 & 4
1CT Clamp (Solar Version Only)

10
7.2 Wiring
waEV-charge EV1 & EV1i - 7kW - Single Phase
For safe installation, it is recommended to install a double pole isolator on the
input part of the EV charger. Connect the L1 lead to the grid L1, connect the L2
lead to the grid L2, connect the L3 lead to the grid L3, connect the N lead to the
grid N, connect the PE lead to the grid PE (for Three Phase)
Output Amperage (A)
Circuit Breaker Options (A)
Circuit Breaker Options Table
LLNNPEPE
32A
40A
32A
40A

Output Amperage (A) 32A
16A
20A 40A
Circuit Breaker Options (A)
Circuit Breaker Options table
11
waEV-charge EV1 & EV1i - 22kW - Three Phase
Output Amperage (A)
Circuit Breaker Options (A)
For safe installation, it is recommended to install a double pole isolator on the
input part of the EV charger. Connect the L1 lead to the grid L1, connect the
L2 lead to the grid L2, connect the L3 lead to the grid L3, connect the N lead
to the grid N, connect the PE lead to the grid PE (for Three Phase)
L1L1 L2L2 L3L3 NNPEPE
Circuit Breaker Options Table
16A 32A
20A 40A

12
7.3 Tools and Materials Required
Tools required before installing the Wall-Mounted EV1 & EV1i charger, gather the following
tools:
• Wire stripper
• Crimpers
• Security TORX screwdriver for M5
• Slotted screwdriver for 4~5.5MM
• Adjustable Wrench M6
• Head gasket screw 10-10.5mm
• EV Voltmeter/Digital multi-meter testing equipment
• It is recommended to use 3 core/6mm cable for Single Phase / 5 core/6mm cable for
three phase (XLPE or equivalent cable) to pull the cable from the distribution box.
• Power Drill
• Pencil or marker
Installer Notes
It is recommended the charger is installed at a height of 500mm-1500mm as per building
regulations BS8300:2018.
An isolator switch (rated 45 Amps) is a mandatory requirement for “new builds”, but optional
for existing dwellings.
The isolator switch (if fitted) should be mounted between 500mm and 1500mm above
finished floor level to comply with regulations. All installations must comply to BS7671: 2018.
The waEV-charge EV1 & EV1i charger is designed to be connected to a dedicated AC
supply only. The property must comply with minimum BS7671 standards before installation
commences and the supply must be adequately rated for the additional load required for EV
charging.
The waEV-charge EV1 & EV1i charger must be connected to a strong WiFi signal in order
to function correctly with the ev.energy app. If the WiFi signal strength is 2 bars or
lower, we strongly advise the use of a WiFi booster or alternatively the charger to be
hardwired via the external LAN socket, directly into a router/hub.

13
Step 1:
• Set the positions of the 4 screw holes and drill them, with a diameter of 8mm and
a depth of 52mm.
• Use 4 sets expansion screw and M6 screw to fix the wall-mounted bracket on the
wall.
Step 2:
Align the rear notch of charger into the wall-mounted
bracket and fit the screw holes of the right and left
side.
7.4 Wall Mounted Bracket Installation

14
Step 3:
Fix the two M5 security TORX screws to complete
the installation.
Overall outlook picture after installation: Optional CT Clamp (Solar version only):
Wall-mounted cable winding
P1P1
Consumer UniConsumer Unitt
ElectricityElectricity
MeterMeter
P2P2
003 33
3
Meter
Cable
waEV
Charger

15
8. Error and Warning Messages
Auto Recover
Input OVP
Status Red Remark
1 flash followed by 3 sec pause Auto Recover
Auto Recover
Auto Recover
Auto Recover
Auto Recover
Auto Recover
Auto Recover
Contact Customer Service
Contact Customer Service
Contact Customer Service
Contact Customer Service
Contact Customer Service
Contact Customer Service
2 flashes followed by 3 sec pause
3 flashes followed by 3 sec pause
4 flashes followed by 3 sec pause
5 flashes followed by 3 sec pause
6 flashes followed by 3 sec pause
Flicker
Constantly Bright
Constantly Bright
Constantly Bright
Constantly Bright
Constantly Bright
Constantly Bright
Input UVP
Output OCP
OTP
RCD Abnormal
Ground Fault
Control Pilot Fault
MCU Self -Test Fail
RCD Self-Test Fail
Relay Self-Test Fail
RCD Abnormal Stop Charging
Output OCP Stop Charging
OTP Stop Charging

16
9. Network Setup via Installer App
1or head to:
https://waevcharge.co.uk/waevcharge-installer-info
Scan QR Code to download installer app
2
5
3
4
Scan for the waEV-charge EV charger
Select WiFi Setup
Connect to the waEV-charge charger
Enter Access Code
Click “Find Device” to scan for nearby
EV chargers.
Wait for the available WiFi networks to
be displayed. May take 20-40 seconds.
Click “Select Charger” then select CPID.
Access code is located on the back of the
installer guide.

Still need help?
If you require any further assistance, please contact us at support@waevcharge.co.uk
Alternatively, you can contact our support helpline on 0330 043 1353.
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6
9
7
8
Select WiFi Network
Reboot Device
Enter the WiFi password
Wait for charger to connect to WiFi
Select the customer’s WiFi network.
Make sure to select the 2.4Ghz when
connecting.
Once the log displays charger is
connected, click the “Reboot” button
followed by “OK”.
The WiFi password will be located on
the customer’s router or access point.
(unless it has been changed)
Once connected, the charger status light will
flash 3 times, and confirmation of connection
will be shown in app.
PLEASE NOTE: waEV-charge EV chargers must be connected to a 2.4GHz band WiFi network!

9. ev.energy App Commissioning
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1or head to:
https://app.ev.energy/commissioning/waev-charge/activate/
Scan QR Code
2
Enter the waEV-charge Serial No.
The Serial Number is located on the side of
the charger, and on the box label.
3
waEV-charge Status Screen
You can click Enable if you need to test
the charger.
4
Enter customer details
Email must match the customers’ ev.energy
accound.
EXAMPLEEXAMPLE
Or scan label, located on box

Still need help?
If you’re stuck, you can contact us at support@ev.energy for help.
Alternatively, for business-hours support call you can dial: 01202 078 000.
19
5
Enter customer’s MPAN
This step is optional during commissioning.
7
Customer email
After completion, the customer should
receive an email as above.
6
Commissioning complete!
You have successfully completed the
commissioning.
PLEASE NOTE:
The EV1 & EV1i chargers need to be
commissioned to be compliant with
The Electric Vehicles (Smart Charge
Points) Regulations 2021.

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10. waEV-charge Commissioning Troubleshooting
INSTALLERS, PLEASE READ IF YOU ENCOUNTER CONNECTION ISSUES
1. Please ensure the WiFi name (SSID) & password are correct (both are case
sensitive so must be entered carefully). We advise connecting another device, such
as a mobile phone to the WiFi network from where the EV charger is located to
check the WiFi signal is strong, within range and the details are correct.
2. The waEV-charge EV1 & EV1i charger MUST be connected to the 2.4GHz WiFi
network only. Dual band or 5GHz networks do not provide a strong & stable
connection therefore the charger will not appear online if the 5Ghz/Dual-band WiFi
SSID & password is used. All routers can be setup to transmit a standalone 2.4Ghz
network. If the customer is unsure of how to set this up, please contact us and we
will assist.
3. Once the WiFi SSID & Password are input using the Installer app, ensure that
you see SET SUCCESS under both SSID & Password in the bottom status box. Once
confirmed, please ensure you REBOOT the device and then wait 2-3 mins before
opening the ev.energy commissioning portal.
4. If you are still having connection issues, please reboot the customers WiFi router.
5. Ensure the vehicle is not plugged in when the commissioning process is being
completed. The status LED should remain BLUE during all commissioning, except
during reboot.
6. Selecting “get device info” will display the WiFi details and OCPP URL, this
should match the customer WiFi SSID & password and URL.
7. If the customer has already signed up for the ev.energy app, please ensure you
use the same email address for the ev.energy commissioning portal. Once complete,
ask the customer to fully close the ev.energy app (or reboot phone if unsure) then
reopen and the waEV-charge EV1 & EV1i charger will appear within the app.
This manual suits for next models
1
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