EVBIKE EVBIKE-SET-26F User manual

INSTALLATION MANUAL
Wheel Drive Electric Bicycle Kit
EVBIKE-SET-26F
EVBIKE-SET-26R
EVBIKE-SET-28F

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
Thank you for purchasing EVBIKE product and we hope that you will become a happy user.
Carefully read the entire manual prior to installation and first use!
If you find any fact in the manual that would prevent you from using our product, please contact your reseller for
further discussion and keep the original packaging. The reseller will advise you how to proceed properly.
CAUTION
EVBIKE SET IS SOLD AS THE CONVERSION KIT. SAFETY AND COMPLIANCE WITH LEGISLATIVE
REQUIREMENTS OF THE FINAL PRODUCT IS FULLY GUARANTEED BY THE OPERATOR OF A BIKE OR
WHOEVER BUILT AND THAN SOLD THE CONVERSED BIKE. WE RECOMMEND THAT YOU ENTRUST
CONVERSION OF THE BIKE TO AN AUTHORIZED SERVICE CENTER.
PLEASE READ CAREFULLY THIS INSTALLATION MANUAL BEFORE YOU WILL START EVBIKE
CONVERSION.
Note: This user manual was translated from the Czech original.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
CONTENTS
1. Instaling EVBIKE hub motor
2. Pedal assistant
3. Controller and cabling
4. LCD panel installation and usage
5. Brakes, accelerator, handle
6. Usage
7. Maintenance
SPECIFICATIONS - CONTROLLER
Battery voltage: 36 V 48 V
Speed 25 km/h* 25 km/h*
Motor power: 500 W 750 W
Power input: 22 A 22 A
Permanent power input: 11 A 11 A
* The real speed deepends on the motor, diamter of the rim, weight of a biker and other conditions.
SPECIFICATIONS - MOTOR
Model 28F, 26F, 26R
Motor power 36 / 48 V: 500 / 750 W Rim
diameter: 26", 28" x 1,75"
Motor weight: 6,62 kg
Drive: Front / rear
Stotor diameter: 205 mm
Maximum rim load: 70 kg**
Rim material: Alluminium alloy 6061, (double wall)
* Total bicycle load up to 120 kg must not be exceeded (includes the weight of the rider, bike and EVBIKE set).

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
PACKAGE CONTENT
Brake levers
Controll unit
EVBIKE HUB motor
Pedal assistant
LCD display + fi xing
Accelerator Cable harness
For succesful assembly of EVBIKE, you will also need following:
• ribbons for cables fastening
• screws, nuts, washers
• special bottom bracket tools (see pictures a, b, c)
• basic technical skills
1
a - Compact Crank Puller b - Cassette Lockring
Remover Tool
c - Bottom bracket
remover tool

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
1. INSTALLING EVIBIKE HUB MOTOR
1) Remove the original wheel and swap tire to the EVBIKE HUB motor rim. Remove the original wheel and put tire
with tube to the EVBIKE rim. Remember also protective wheel rim strip. Newly assembled wheel with HUB motor
should be checked and trued after 100-200 km.
2) Insert the EVBIKE HUB motor into the fork. When installing, make sure the correct direction of rotation. The
cablecome out on right side of the fork when bike is in the normal position (Fig. 3). Otherwise the wheel will run
backwards against direction of way.
2 3
3) Mounting of the rim differs bike to bike. For all bike types we recommend to use the torque arm. See Figures
2, 4 and 5. The torque arm will eliminate the reaction torque on axe (Fig. 6). Torque arm is partof the optional
accessories and is not included in basic package.
4 5

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
Direction
of engine
torque
Reaction torque on axle
Axle spinout and spread dropouts
Example of torque arm installation 6
CAUTION
In any case, it is necessary to ensure tight connection nuts, washers and fork surface. Insufficient nut
tightening may cause wheel dropping out of the fork. The connection between wheel and fork must
be firm and stable (Fig. 7).
Fork 7 8
Motor
Nut
Spring washer (not included)
Shaft
of the
motor
NOTICE
When you install the hub motor to the rear wheel (Fig. 8), proceed the same way. There are only
following differences between front and rear wheel installation:
• In addition, you must dismount the freewheel shimano gears. To dismount the freewheel use
a special pinionpuller (Fig. 1b). The rear hub motor is ready for mounting freewheel with screw
pinion. For most bikes equipped with 7 gears shimano wheel is a screw pinion. For bikes with
8 gears or more gears is not recommended to use the rear hub motor because here is a potential
of many complications during the installation. For bikes with 8 and more gears we recommend to
use the front wheel hub motor.
• The cable come out on left side of rear fork when the bike is in normal position.
• After installation the hub motor you will need to adjust the sorting of gears. Its needed to avoid
a collision with the hub motor.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
2. PEDAL ASSISTANT
1) When you start pedal, the pedal assistant will automatically adjust motor power.
2) To install this part, you have to remove spindle. Removing requires special tools (Fig. 1a, 1c).
3) Disassemble the bike parts as shown at the Fig. 9.
4) Mout plastic wheel with magnets in correct direction of rotation (shown on wheel by arrows). Because of variety
of the assembling of the sensor (Fig. 10), the arrow on the sensor doesn‘t always match the direction of pedaling.
Correctness sensing should always be verified. Final tightening you can leave at the end of the whole installation.
Crankset
Pedal assistant
plastic wheel with magnets
Pedal
Bike
frame
Pedal
assistant sensor
Spindle Removable
ring 9
5) There must be aprox. 2 mm space between plastic wheel and sensor. Depending on the type of bicycle, the
distance between the magnet wheel and sensor could be too small respectively large. Sensor ring sleeve can be
rotated and sensor bolted from the other side (Fig. 10).
2 mm 10 2 mm 10
6) Assembly all parts back. Before final tightening you should check the correct function of pedaling detection.
7) Before final tightening of all screws is necessary to check the correct functioning of pedaling detection.
TIP
If you mount kit on a scooter, or operate it only in accelerator mode, you can skip pedal assistant
assembly.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
3. CONTROLLER AND CABLING
11
Battery power
Pedal assistant
Cable harness
(LCD display, brakes, accelerator)
Motor connector
WARNING
Make sure proper cable connection! Conectors have different colors so risk of incorrect connection
is minimised (Fig. 11). In addition, they have locks against turn over. Use adequate strength to
connect connectors. If you use excessive force, you may damage the connectors!
Before connecting cables to the controller, make sure that all the pins inside the connectors are
properly seated. All pins must be in straight direction to the opposite connector body. Before cable
connecting, check the contacts and make adjustments to ensure perfect contact pins with the
opposite connector pins. Wrong cables or pins connecting can cause serious damage of bike parts -
especially the battery, motor and controller. Damages due the incorrect cable or pins connecting will
void your warranty.
When connecting the motor connector and controller, make sure that the arrows on the connectors
facing each other (Fig. 13).
12 13
Brake (red)
Accelerator
(yellow) LCD display
(green)
Brake
(red)

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
and Maximum speed Travel time daily
4. LCD PANEL INSTALLATION AND USAGE
The LCD panel is installed at the center of the handlebar (fig. 14), possibly may be installed on the right or left side.
After installation of the LCD panel please connect cable to the control unit.
14
Battery Capacity
Indicator
Light
Indicator
Brake
Status
Current, Average
and total
Push Function
(6 km/h)
Power
of the Engine (W)
Power Assist Ratio (PAS),
Gear or Cruise Control (C = CRUISE)
Trip Distance – Batt ery
Voltage
Surrounding (°C)

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
Measured variables and user control display:
1. Travel time - since the last reset (TM) and overall (TTM)
2. Speed (km / h or MPH) - current speed, maximum speed recorded during the ride (MXS) and average speed
(AVS)
3. Mileage distance - Daily kilometers (DST) and the total distance (ODO)
4. Indication of drive and function accelerator
5. Indication of drive and function PAS (Pedal ASsistant)
6. Setting the degree of strength PAS (Pedal ASsistant)
7. Activates function pushing the bike with speed up to 6 km/h ( )
8. Aktivace tempomatu (C - Cruise)
9. Indicates the approximate state of the battery, when flashing: function recovery * ( )
10. Condition of the battery voltage in Volts (VOL)
11. Measures the of power of the engine in Watts (W) –current drain on the ba tt ery
12. Indicates the compression of the brake levers, when flashing function recovery * ( )
13. Indicates light activation ( )
14. Surrounding temperature in °C or °F
* Recovery function can be set in several grades. Incorrect setting can damage your battery or other electrical
equipment components. For proper configuration, please contact the service partner EVBIKE.
Description of the control buttons:
On the control panel you will find three buttons arrow up (UP), switch ON/OFF (SW) and arrow down
(DOWN).
The system is protected against unnecessary battery discharge. In case of inactivity, i.e. the system does not
indicate any riding activity for longer than 5 minutes, the system will automatically switch off. To protect against
deep battery discharge always follow the instruction manual for the ba tt ery.
Quickly pressing the (SW) button switches between the screens and displays the individual measured variables. If
during the ride you switch from the home screen to screen No.2. average speed (AVS) or to screen No.3. achieved
maximum speed (MXS), after 5 seconds the display again returns to the home screen with the value of the current
speed. On the home screen there it will remain either the amount of the daily distance (DST) or information about
the battery voltage (VOL.).
Functions of the system:
1. Assistant for pushing the bike –( ) while the bike is stationary, press and hold the (DOWN) button,
the bike will accelerate to a maximum speed of 6 km/wheel, such as on a very steep hill.
2. Cruise control –C (CRUISE) –while riding above 12 km / h, press and hold the (DOWN) button.
The symbol (CRUISE) and C will light up instead of displaying the degree of assistance. This will fix a steady
speed and maintain it. The function can be immediately deactivated by pressing any button or brake lever.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
3. Braking and recovery - ( ) –the symbol of the brake caliper is displayed after pressing the brake lever.
If the recovery function is activated this function will activate after pressing the brake lever. Recharging
the battery is shown by a flashing symbol and gradually recharging battery . Recovery activation
is accessible only by an authorized partner of EVBIKE and before its setting you must verify that the used
battery and its protective system supports this kind of charge.
4. Indication accelerator function –this function symbol indicates the rotating parts around the perimeter
of two digital digits 88 on-site display of the surrounding temperature.
5. Power consumption in Watts (W) –current drain on the battery. Power consumption is approximate.
For exact measurements you must use a certified gauge. This figure provides the rider with information on
which he can adapt his riding style and achieve a longer ride.
6. LCD display backlight –to activate, press the button (UP) and hold. The display lights up and this is
indicated by the symbol ( ), hold the button again to deactivate the backlight.
6. 3. 1.
7.
5.
2. 4.
7. Adjusting the level of assistance –to set higher level of assistance, press the symbol (UP), to set
a lower level of assistance press (DOWN). The assistance levels can be set in increments of 5 degrees.
Stage 0 means assistance is completely off and it can be ridden only by the accelerator. Stage 1 means
a low grade of help, Stage 5 indicates the highest level of assistance while riding. When assistance is active,
its function is indicated by the flashing symbol ASSIST.
8. Setting indicative measurement of the battery - The battery indicator displays an approximate value of
the voltage, not the capacity of the battery! The measurement is performed based on battery voltage.
In addition, while driving under the influence of a load the voltage changes and it may show a fully empty
battery. This is a normal phenomenon that manifests itself depending on the type of battery. For the current
status of battery voltage it is recommended to stop and find out the real situation. The battery status can
also be watched according to voltage values. For batteries with a nominal voltage of 36V, the voltage 41V and
more is equal to a 100% charged battery, when the battery is 33V or less it indicates a used ba tt ery.
A 48V battery with 54V or more Volts is 100% and 40V and less means that the battery is low. The ba tt ery
amount indicator in default setting will not function correctly for a 48V battery. In the service center EVBIKE
it is possible to calibrate the indicator to measure the correct values for 48V.
When there is
a completely empty
battery, the empty batt ery
8. indicator will
flash.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
3. Deleting the distance traveled and the travel time - To erase the data on distance milestones (DST) and
travel time (TM), wait at least 20 seconds after activation of the LCD display. Then simultaneously press the
symbols (UP) and (DOWN), after a few seconds, the data on time and distance will blink. To confirm
the deletion of data, briefly press the ON/OFF button (SW), this will delete the data. If you do not want
to delete the data, leave the display flashing and after 5 seconds it will return to its original state without
erasing anything. The data of the total distance (ODO) and total travel time (TTM) cannot be deleted.
Error diagnostics and table of error messages:
The LCD display can inform the user in case of error. The fault is declared by a message displayed „info“
and the corresponding error code. When such an error is shown, please remember the error number and contact
the Service Center for further action.
Some error messages and their descriptions can be found in the following table:
Error code
Error description
Recommended solution
01 info
Accelerator error
May occur if the accelerator is running at startup. Also, if it is damaged
and remains hanging in a different position. If the error occurs
regularly, you will need to replace it.
03 info
Motor defect
(Hall probe)
Control unit does not detect all probes. First, check the connection
of the motor and control unit. The pins inside the connector must
be undamaged, the mating connector must be fully inserted into the
overall counterpart. If this error occurs regularly, it will be necessary
to stop using the bike and get to a repair service.
06 info
Control unit
error (a short
in the motor
or ba tt ery)
Immediately stop the system by turning off the main switch of the
battery. Remove the battery from the bracket. After that, check
the correctness of the connectors. Also check if the wiring was not
mechanically damaged. All contacts must be clean and dry. If this
error occurs regularly, it will be necessary to stop using the bike and
get to a repair service.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
Setting the basic parameters of the system:
To access the settings, turn off the LCD screen by pressing (SW). Then turn the LCD on again by pressing (SW)
and immediately hold both buttons with symbols (UP) and (DOWN). After about 15 seconds a flashing
symbol with speed settings will appear. Individual values can be set by using the buttons and (UP) (DOWN). Switch
between the values by pressing the switch (SW). To exit and save the settings, hold (SW).
1. Setting the speed limit - the setting affects engine shutdown in the event of reaching the set speed. This
setting does not affect the maximum speed. The maximum speed that it reaches depends on the ba tt ery
voltage, the diameter of the wheel with the engine, the weight of the rider and the nature of the terrain.
The LCD panel is factory set to fully meet the legislative requirements for the operation of electric bikes on
the road. The speed is therefore limited to 25 km / h. This is the default setting. Please do not change when
you ride on roads.
2. Wheel diameter - to correctly measure the distance and speed, it is necessary to set the wheel diameter in
which the motor is installed. You can set these wheel diameters: 6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 26, 700 C
and 28 inches. For the speed measurement the unit EVBIKE uses signals from the hall probes of the engine.
3. Unit settings - On the last screen you can set your preferred unit of measure for speed, distance and
temperature.
System
Metric
Imperial
Speed
km/h
MPH
Distance
km
Mil
Temperature
°C
°F
1. 2. 3.
NOTICE
Factory setings of the LCD panel fully meet the legislative requirements of the operation of road
electric bikes. The speed is therefore limited to 25 km/h.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
5. BRAKES, ACCELERATOR, HANDLE
• First disassemble the original equipment.
• Controls assemble in this order see Figure 17. Accelerator and LCD can be installed on left or right side
according to user preference.
Brake lever Brake lever
Ring spacer
Handle
LCD controller
LCD display
Accelerator
Handlebar
Shorten
handle
NOTICE
If you operate bike in pedal assistant mode you can skip the installation of accelerator.
Unused connector on the combined wiring harness must be insulated against moisture.
6 USAGE
The product should not be exposed to continuous contact with water. If you are driving in the rain never disconnect
connectors and do not use LCD controller. Don’t leave the main unit exposed to direct sunlight when not riding the
bike. Store the product in a dry place with a temperature of 15-25 °C. Keep product clean. Don’t use thinner, alcohol
or benzene. Wash with clean water using a damp cloth. Do not concentrate on meter while riding. Safety first!
CAUTION
NEVER MANIPULATE MOVING PARTS IF BATTERY IS
CONNECTED. RISK OFSERIOUSLY INJURY! BEFORE HANDLING
TURN OFF LCD DISPLAY, DISCONNECT BATTERY AND REMOVE
IT OUT OF THE HOLDER.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
7 MAINTENANCE
Before every ride is recommended to check the motor and wiring.
Keep the motor and controller clean and dry.
We recommend common check bolts and wiring, check if all connectors are firmly connected, then check the
connector pins (whether bent or not corroded).
We recommend checking every 500 km and at the start/end of the season.
Regular maintenance significantly extends the life of the engine.
WARNING
THIS IS THE SYMBOL FOR TAKE-BACK OR SEPARATED COLLECTION.
DO NOT THROW THE BATTERIES TO HOUSEHOLD WASTE, THEY NEED TO BE RETURNED
AT A TAKE-BACK AND SEPARATED COLLECTION LOCATION.
WARNING
BEFORE THE FIRST RIDE CHECK THE TIGHTNESS OF ALL BOLTS
AND FUNCTIONALITY OF ALL SYSTEMS INCLUDING WHEEL BRAKES.
Declaration of Conformity:
PHOYLO LTD EU-VAT ID: CZ684609501, as an entity authorized by the producer for EU, thus proclaims
that the device conforms to basic requirements and any other relevant provisions of Decree-Law No 17/2003 Coll.,
as well as the device conforms to basic requirements and any other relevant provisions of Decree-Law No 176/2008
Coll., establishing technical requirements for machinery (MACHINERY DIRECTIVE 2006/42/EC, 2009/127/EC).
This statement is issued on the basis of documents presented by the producer.

Importer: PHOYLO LTD, CZ684609501,
Enterprise House, Pass Street 2, 0L9 6HZ Oldham,
Manchester, UK
NOTES