EVBIKE EVBIKE-SET-CMS-36 User manual

INSTALLATION MANUAL
Mid-Drive Electric Bicycle Kit
EVBIKE-SET-CMS-36
EVBIKE-SET-CMS-48
EVBIKE-SET-CMS-68
EVBIKE-SET-CMS-100

Thank you for purchasing EVBIKE product and we hope that you will become a happy user.
Carefully read the enre manual prior to installaon and rst use!
If you nd any fact in the manual that would prevent you from using our product, please contact your reseller for
further discussion and keep the original packaging. The reseller will advise you how to proceed properly.
CAUTION
EVBIKE SET IS SOLD AS THE CONVERSION KIT. SAFETY AND COMPLIANCE WITH LEGISLATIVE
REQUIREMENTS OF THE FINAL PRODUCT IS FULLY GUARANTEED BY THE OPERATOR OF A BIKE
OR WHOEVER BUILT AND THAN SOLD THE CONVERSED BIKE. WE RECOMMEND THAT YOU
ENTRUST CONVERSION OF THE BIKE TO AN AUTHORIZED SERVICE CENTER.
PLEASE READ CAREFULLY THIS INSTALLATION MANUAL BEFORE YOU WILL
START EVBIKE CONVERSION.
Note: This user manual was translated from the Czech original.
www.EVBIKE.cz
Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

TABLE OF CONTENTS
1. Central motor installaon
2. Installaon of LCD display, le brake, accelerator and wheel speed sensor.
3. Baery installaon
4. Diagnosc of malfuncons and service
SPECIFICATIONS
* depending on pedalling intensity, nature of the terrain and used baery type
Motor power:
Motor torque:
Designed for baery voltage:
Motor weight:
Water-Dust protecon:
Operang temperature range:
Maximum speed:
Driving range:
EVBIKE-SET-CMS-48
750 W
steady 70, top 100 Nm
48 V
3,8 kg
IP65
-25°C ~ 55°C
25 km/h (limiter turned ON)
40 ‒ 80 km*
EVBIKE-SET-CMS-36
250 W
steady 50, top 80 Nm
36 V
3,7 kg
IP65
-25°C ~ 55°C
25 km/h (limiter turned ON)
50 ‒ 100 km*
Motor power:
Motor torque:
Designed for baery voltage:
Motor weight:
Water-Dust protecon:
Operang temperature range:
Maximum speed:
Driving range:
EVBIKE-SET-CMS-68
1000 W
steady 130, top 160 Nm
48 V
4,8 kg
IP65
-25°C ~ 55°C
25 km/h (limiter turned ON)
30 ‒ 60 km*
EVBIKE-SET-CMS-100
1000 W
steady 130, top 160 Nm
48 V
4,8 kg
IP65
-25°C ~ 55°C
25 km/h (limiter turned ON)
30 ‒ 60 km*
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

PACKAGE CONTENT
for SucceSful aSSemBly of evBike, you Will alSo need folloWing:
— ribbons for cables fastening
— screws, nuts, washers
— special bo om bracket tools (see pictures a, b, c)
— basic technical skills
1 a - Compact
Crank Puller
Picture 1
1 b - Casse e Lockring
Remover Tool
1 c - Tool for easy assembly
of bo om bracket lock rings
Motor unit
Main wiring harness 2x Brake leverAccelerator
M8 nut
M33 Fixing plateM6
M5
Chainwheel Cranks
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

1 CENTRAL DRIVE UNIT INSTALLATION
5x M5 Nut.
Teeth facing
toward
the engine.
Insert motor into
the hole for boom
bracket cartridge.
Chainwheel will be
on the right side
(the driving direcon)
Higher surface.
1) Fasten chainwheel onto the main drive. Chainwheel is fastened on the motor, so that the teeth facing toward the
engine (see picture).
2) Remove the original boom bracket including cartridge and cups. Use special boom bracket tools (see pictures
1 a, b). Remove the derailleur, if the bike is ed with it. The interior thoroughly clean and make sure that nothing
prevents inseron of the motor. Cassee of the motor must go slip freely.
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

5 mm
In the case of using a frame for the boom bracket of width 73 mm, you
must ll space between the engine and xing washer using a ring or nuts
(not included in package).
For instalaon on bike with central axle 100 mm is necessary to use
special motor with 100 axle for correst instalaon.
* Motor CMS-100 is central axle 100 mm.
The surface with teeth of xing plate towards inside, then x the plate on drive unit with 2pcs M6 Nuts.
OK WASHER NEEDED
68 mm
100 mm *
75 mm
107 mm
Fixing plate with teeth. 2x M6 Nut. Teeth of the xing plate must face
towards the bicycle frame!
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

Now gently pull the motor towards the bicycle frame and ghten the rst M33 nut onto axle tube with reasonable
force (30-40 Nm). Then ghten the second M33 nut onto axle tube. When ghtening, secure rst M33 nut against
the movement and ghten second M33 nut with force against rst (so called „contra nut“) .
For ghtening, use boom bracket tool (see picture 1c).
In the case of using a frame for the boom bracket
of width 73 mm (105 mm), is possible to install
only one M33 nut.
Is recommended to secure nut with a special
glue for screws (not included in package).
M33 Nut.
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

Now place the le and right crank (watch the label L and R) and ghten M8 crews with reasonable force
(about 35-40 Nm). Aer ghtening, install pedals (watch out for right and le-hand thread).
Le Crank.
Right Crank. M8 Nut.
M8 Nut.
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

2 INSTALLATION OF CONTROLS AND SPEED SENSOR
First remove the original equipment from le side of the handlebar. Grip, the brake lever and shier. In reverse
order mount LCD display, LCD controller, accelerator, brake lever and grip. LCD controller and accelerator can be
oponally installed on the right side of the handlebar.
brake lever
grip
handlebar
LCD controller LCD display
LCD display holder
brake lever
right side
Aer installing all controls, connect their connectors to the main harness.
Fasten Speed Sensor to the frame of the rear fork in an appropriate place so between the sensor and the magnet is
not a distance greater than 5 mm. Now install the magnet on the spoke and set it, his magnec side,
to the sensor. Check, that the distance is 5 mm. If the sensor and magnet are installed correctly, when rotang the
LED on the sensor is acvated and ashes when passing through the magnet.
Connect controlers to the main harness
and then connect the connector from
motor unit.
accelerator
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

The manufacturer reserves the right
to change shape and appearance
of the sensor. Its funconality will not
be aected. Therefore, the appearance
may dier from those illustrated in this
manual this is not a defect of the
product.
NOTICE
Connect sensor connector with
output from the motor unit.
Fasten or underlay and make sure, that distance between
the magnet and the sensor is not greater than 5 mm.
www.EVBIKE.cz
Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

A
B
C
D
E
F
Baery is not included.
Compable voltage is 36/48 V.
NOTICE
Schematic diagram of the controlS and Speed SenSor:
3 BATTERY INSTALLATION
EVBIKE kit can be powered by your own baery of voltage 36 V or 48 V. For proper funconality and seamless
installaon we recommend using cered EVBIKE baeries. When you install your own baeries always make sure
that the correct polarity of the connected baery and provide baery output with the connector that is compable
with the connector of the motor unit. You can purchase that connector accessories. The polarity
of the baery connector is shown below.
A Brake lever sensor (2x)*
B LCD display
C Accelerator
D Main wiring harness
E Connector for connecng the baery
F Speed Sensor
* The possibility of installing gearsensor.
(Installaon is done instead of the brake lever via distributor.)
CAUTION
ENSURE CORRECT POLARITY!
In case of polarity reversal, engine control
unit will be damaged, as well as other
electronic components!
+ plus
polarity
Connector
jack
- minus
polarity
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

4 ERROR DIAGNOSTICS - TROUBLE SHOOTING
5 USAGE
The product can be used in the rain, but should not be exposed to connuous contact with water. If you drive in
the rain never disconnect connectors and do not use LCD controller. Do not leave the main unit exposed to direct
sunlight when you do not ride the bike. Store the product in a dry place with a temperature of 15-25 °C.
Keep product clean. Do not use thinner, alcohol or benzene. Wash with clean water using a damp cloth.
Do not concentrate on meter while riding. Safety rst!
Error Code Error descripon Handle
1Communicaon Error Check cable connecon
2Controller protecon Check three-phase power line. If the problem persists,
consult your dealer, it is a defect in the motor.
3Three-phase power error
Check three-phase power line connecon. If the
problem persists, consult your dealer, it is a defect in
the motor.
4Baery low Charge the baery. If the problem persists you must
check the baery.
5 Brake error Release the brake lever or perform check
of the switch funconality.
6 Turn error Then turn on and o the system again.
7 Speed Hall error Speed Hall error. If the problem persists, consult your
dealer, it is a defect in the motor.
other Reserved
Check cable connecon - turn o and turn on the
system. If the fault persists contact servis. It is an
engine defact.
CAUTION
NEVER MANIPULATE THE CHAIN AND CHAINSET IF
BATTERY IS CONNECTED. RISK OF SERIOUSLY INJURY!
BEFORE HANDLING TURN OFF LCD DISPLAY,
DISCONNECT BATTERY AND REMOVE IT OUT
OF THE HOLDER.
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Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

6 MAINTENANCE
It might seem that the EVBIKE set is almost maintenance free. Main care will denetely require your baery.
Please check separate baery user manual for more infromaon. In this manual you can nd only basic guidelines
how to use lithium baeries. If you follow this guidelines, you will ensure longer life of your baery.
The following principles apply to most types of lithium baeries.
Proper charging
Lithium cells which contain EVBIKE baeries can be recharged at any level of charge or discharge - these baeries
have no memory eect. We recommend to recharge the baery always aer the ride, so you can immediately
enjoy full power and a long driving range. Aer recharge always unplug the baery from the charger.
Proper discharging
Recharge the baery to full capacity aer the the rst disconnecon of protecve controller. Never try to reuse
the baery aer protecve disconnecon! Deep discharge of some cells and their unrepairable damage may
happen! Such baery usage may also cause unbalance of baery cells voltage and decrease their capacity.
In extreme cases, the baery cannot be recharged again. This kind of damage can be easily diagnosed and will
result in avoiding your warranty.
Storage
If you do not use the bike for more than 1 hour, always disconnect the baery using its power switch. If you do not
use the bike for more than 24 hours, always remove the baery, recharge it and store in a safe dry place at room
temperature. Beware of short-circuit the baery terminals (contacts) when storing and handling. For long-term
storage, such as o-season, it is also necessary check baery every 14 days (using LEDs) and aer 1 month recharge
the baery to its full capacity. If you do not perform this maintenance deep discharge of the baery cells will occur.
This irreparable baery damage is not covered by warranty.
BEFORE THE FIRST RIDE CHECK THE TIGHTNESS OF ALL BOLTS
AND FUNCTIONALITY OF ALL SYSTEMS INCLUDING WHEEL BRAKES.
Declaraons of conformity:
GWL Power Ltd., EU-VAT ID: CZ682998344, as an enty authorized by the producer for EU, thus proclaims that
the device conforms to basic requirements and any other relevant provisions of Decree-Law No 117/2016 and
118/2016 Coll., as well as the device conforms to basic requirements and any other relevant provisions
of Decree-Law No 176/2008 Coll., establishing technical requirements for machinery (MACHINERY DIRECTIVE
2006/42/EC, 2009/127/EC). This statement is issued on the basis of documents presented by the producer.
www.EVBIKE.cz
Importer: GWL Power Ltd., EU-VAT ID: CZ682998344

noteS
www.EVBIKE.cz
Importer: GWL Power Ltd., EU-VAT ID: CZ682998344