Evikon PluraSens E2670-O3 User manual

PluraSens®
Flameproof
Ozone Detector-Transmitter
E2670-O3
User Manual

E2670-O3 Rev 15.03.2023
Table of contents
Ozone 3
Specifications 4
Product description 6
Safety requirements 6
Operating conditions 7
Installation guidelines 7
Mounting dimensions 9
Electrical connections 10
Correct and incorrect cabling for 24 VAC 12
Operation 13
Maintenance 13
Calibration 13
Delivery set 14
Order code for E2670-O3 options 14
Configuring 15
Return to default settings 15
Modbus RTU Communication 16
RS485 communication interface 16
Communication parameters 16
Modbus holding registers 16
Warranty 21
Manufacturer contacts 21
2

E2670-O3 Rev 15.03.2023
Ozone
Toxic Colourless gas with a characteristic pungent smell. Ozone is formed from oxygen by
the action of UV light or electric discharge.
Ozone is a strong oxidant and is mostly used as a disinfecting and sterilizing agent.
Chemical formula
O3
Molar weight
48
Relative gas density (to air)
1.50
Conversion
1 ppm= 1.96 mg/m3
Boiling point
-112 °C
Odor
Characteristic pungent irritant odor
Odor threshold
100 ppb
Hazards
The powerful oxidizer can cause flammable substances
to ignite.
Ozone can harm lung function and irritate the respiratory
system. Exposure to ozone (and the pollutants that
produce it) is linked to premature death, asthma,
bronchitis, heart attack, and other cardiopulmonary
problems.
Exposure
limits (NIOSH)
TWA
0.2 mg/mm3 / 0.1 ppm
IDLH (NIOSH)
9.8 mg/mm3 / 5 ppm
Conversion of ppm to mg/m3is calculated for 25°C and 1 atm.
3

E2670-O3 Rev 15.03.2023
Specifications
Sensor type
Electrochemical cell
Sampling method
Diffusion
Typical detection range
0...5 ppm
0…1 ppm
Max. overload
50 ppm
5 ppm
Resolution / digital unit
0.01 ppm
0.01 ppm
Response time
< 60 s (T80)
≤ 90 s (T90)
Sensor lifetime
> 2 years
> 18 months
Calibration interval
6 months
12 months
Operating temperature
-40...+50°C
-20...+40°C
Signal update
Every 1 second
Power supply
12...36 VDC (default),
24 VAC or 230 VAC as options
Power consumption
< 2 VA
Analog outputs
2 × 4-20 mA / 0-10 V, user settable
Output scale width
> 10 × resolution
Recommended: 20-100% of the detection range
Outputs assignment
OUT1 2 gas; OUT2 2 gas
Load resistance
RL< (Us - 2 V) / 22 mA for 4-20 mA
RL> 250 kOhm for 0-10 V mode
Digital interface
RS485, Modbus RTU protocol
No galvanic isolation
Cable connections
Screwless spring-loaded terminals
Enclosure
Grey die-cast aluminium, wall mount, protection class IP65
Dimensions
H155 × W145 × D110 mm
H155 × W155 × D110 mm (with one cable gland)
H155 × W165 × D110 mm (with two cable glands)
Protection
Flameproof, ATEX: II 3G Ex d IIC T6 Gc
II 3D Ex tb IIIB Ip65 T85°C Dc
ATEX Approvals
Enclosure:
ATEX / IECEx
FTZU 03 ATEX 0207U
IECEx FTZU 12.0017U
4

E2670-O3 Rev 15.03.2023
II 2 G Ex db IIC Gb
II 2 D Ex tb IIIC Db
Glands:
ATEX / IECEx
EESF 19 ATEX 023X
II 2G Ex db IIC Gb
II 2D Ex tb IIIC Db IP66
CE marking
According to 2014/30/EU and 2014/34/EU,
EN 61000-6-3:2020, EN 61326-1:2013 (EMC, Emissions)
EN 61000-6-1:2019, EN 61000-6-2:2019, EN 61326-2-1:2013 (EMC,
Immunity)
EN 60079-0:2018, EN 60079-1:2014, EN 60079-31:2014,
EN 60079-29-1:2016, EN 60079-29-2:2015, EN 60079-29-3:2014
Operating conditions
(operating temperature is specified above)
15...90% RH non-condensing, 0,9...1,1 atm
Explosion-safe zones and ATEX Zones 2 and 22,
Non-aggressive atmosphere
NOTE! The sensor may exhibit considerable sensitivity to chlorine and
nitrogen dioxide.
Relay option
Output relays
2 × SPST relays (closing contact),
250 VAC / 30 VDC, 5 A max
Alarm set-points
Determined by the user within 5-95% of the detection range
5

E2670-O3 Rev 15.03.2023
Product description
E2670 is a series of flameproof gas detectors-transmitters intended for operation in safe
zones and ATEX Zones 2 and 22. E2670 series devices are based on the PluraSens®
multifunctional platform and provide all its features. The instruments utilize gas sensors of
various types with excellent repeatability, stability, and long lifetime.
The E2670 series provides two independent analog outputs OUT1 and OUT2,
user-selectable to 4-20 mA or 0-10 V, proportional to gas concentrations. RS485 Modbus
RTU digital communication interface allows easy instrument configuration and integration
into various automation systems.
The following features are available as an option:
●Two relays RE1 and RE2 with closing contacts. Relay outputs can be used to
switch alarm sirens, ventilation fans, shut-off valves, or other actuators,
●24 VAC or 230 VAC as options for power supply.
The version of your detector is marked on the package. If the symbol ⚠ is marked on the
equipment, consult the documentation for further information.
Safety requirements
Misuse will impair the protection of the product. Always adhere to the safety provisions
applicable in the country of use.
Do not perform any maintenance operation with the power on. Do not let water or foreign
objects inside the device.
Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic
components directly, as they are sensitive to static electricity.
Connection diagrams can be found in the electrical connections section. The device might
not perform correctly or be damaged if the wrong power supply is connected.
It is crucial to tighten properly all the thread connections (screws, cable glands). Use ATEX
certified armored cables or cable conduits that are rated for use in the desired
environment.
A disconnecting device that is marked as such and easily accessible should be included in
the installation of this product.
The device should be properly earthed.
6

E2670-O3 Rev 15.03.2023
Operating conditions
The device should be used in a basic electromagnetic environment, where the latter is
defined in EN 61326-1. Avoid strong mechanical shock and vibrations. Although E2670
series devices are suitable for use in the presence of flammable dust, special precautions
should be taken when operating in a dusty environment. Dust may block the porous filter of
the sensor and compromise the results of the measurement. The detector should be
inspected regularly if used in a dusty atmosphere. Keep the instrument away from direct
sunlight. A sudden temperature or humidity change might affect the sensitivity of the
sensor. Make sure that installation and maintenance are performed in an explosion safe
atmosphere.
Installation guidelines
Before proceeding with the installation it is mandatory to read the Safety requirements
section and make sure to comply with all listed instructions. Installation standards EN
60079-29-2 and EN 45544-4 are also recommended for further instructions and related
information about the installation. During the installation of the detector-transmitter the
following points must be considered:
●Application (air quality control or leakage detection.)
●Properties of the space under investigation (room geometry, direction, and
velocity of airflows, etc.),
●Ozone is 1.5 times heavier than air. Due to its high reactivity, the sensor should be
located as close as possible to potential gas leakage or generation source.
●The device should be accessible for maintenance and repair.
The aforementioned conditions above will affect the coverage area of the device. However,
the coverage area for a detector-transmitter is usually between 2.5 to 5 meters radius.
For early leakage detection, install the sensor as close as possible to the potential leakage
sources (flanges, valves, pressure reducers, pumps, etc.), taking into consideration other
points listed above.
For general area monitoring without definite leakage sources, the detectors should be
distributed evenly in the room.
For personal safety control, the detectors are installed in the breathing zone (at the height
of the head of people or animals). The recommended sensor position is vertical, pointing
downwards.
7

E2670-O3 Rev 15.03.2023
The device is fixed on the wall using two fixing holes located outside the sealed area of the
device (see dimensional drawing). Unscrew four lid screws and detach the lid from the
detector. Fix the detector on the wall and earth the enclosure using an earthing terminal on
the side of the device.
NOTE! Never perform installation or maintenance in an explosive atmosphere!
8

E2670-O3 Rev 15.03.2023
Mounting dimensions
Mounting holes
9

E2670-O3 Rev 15.03.2023
Electrical connections
Unscrew lid from the device. Use the M20 cable gland to let in cables of the power supply
and of the external devices. Attach the power cable to the device without turning it on.
Using the connection diagram below, connect the analog outputs and digital interface
terminals to the relevant devices according to your tasks.
Version with PSU and relays Version with PSU and without relays
Version without PSU and with relays Version without PSU and relays
10

E2670-O3 Rev 15.03.2023
Jumpers
J1
OUT1 type (open: 4-20 mA; closed 0-10 V)
J2
OUT2 type (open: 4-20 mA; closed 0-10 V)
X6
Reset Modbus network parameters to default
X4 terminals
OUT1
4-20 mA / 0-10 V output
OUT2
4-20 mA / 0-10 V output
0V
0 V / 24 VAC Neutral (optional)
A
RS485 A / Data +
B
RS485 B / Data -
+U
+24 VDC / 24 VAC Phase (optional)
X5 terminals (optional)
L
90…265 VAC Phase
N
90…265 VAC Neutral
RE1 NO
Relay 1, normally open terminal
RE1 COM
Relay 1, common terminal
RE2 NO
Relay 2, normally open terminal
RE2 COM
Relay 2, common terminal
The screwless quick connect spring terminals on the E2670 series devices are suitable for
a wide range of wires with a cross-section of 0.2...1.5 mm2. We recommend striping the
wire end by 8...9 mm and using wire end sleeves.
To connect the wire, insert the wire end into the terminal hole. To disconnect, push the
spring-loaded terminal lever, pull the wire out, and release the lever.
Use a twisted-pair cable, e.g. LiYY TP 2×2×0.5 mm2or CAT 5, to connect the device to the
RS485 network. A and B on the device represent DATA+ and DATA- respectively, polarity
must be respected when connecting to an external RS485 network.
Both analog outputs can be independently changed between 4-20 mA and 0-10 V type
using jumpers J1 (OUT1) and J2 (OUT2). By closing pins on a specific jumper the related
output is 0-10 V, with an open jumper the output is 4-20 mA. Power restart is required after
changing the position of the jumpers.
11

E2670-O3 Rev 15.03.2023
NOTE! The outputs are not galvanically isolated from the external power supply and share
a common 0V. Allowed load resistance limits are stated in the Specifications table. To
power the instrument from an external power source, connect terminals 0V and +U to the
source. If the integrated mains power supply module is used, connect terminals L and N to
the mains.
NOTE! Actuator short-circuits should be avoided, to protect the instrument relays using
external fuses or safety switches.
Correct and incorrect cabling for 24 VAC
12

E2670-O3 Rev 15.03.2023
Operation
Turn on the power. The instrument warm-up time takes about 1 minute after switching on
and the final sensor stabilization time to maximum accuracy takes about 30 minutes, but
depending on the sensor type, it can take up to several hours. The operating status is
indicated by the LED on the PCB of the device. The control LED (red) response to different
processes is presented in the following table:
Mode
LED mode
During calibration mode or sensor heating
period (if activated)
0.5 Hz (50% on, 50% off)
Relay 1 turned on
Blinking 1 Hz (50% on, 50% off)
Relay 2 turned on
Blinking 2 Hz (50% on, 50% off)
During the Modbus communication cycle
Short on-off pulses
Normal operating/measurement
Continuously on or off
Make sure that the detector-transmitter is properly mounted, the external devices
connected, the power LED (green) on, and the control LED (red) is constantly lit. Make
certain that the cable glands are properly tightened to ensure the conformity to IP65
protection class. Place the lid back and fix it with the screws. The device is ready to use.
Maintenance
Do not perform any maintenance operation with the power on.
Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not
immerse the device in water or any cleaning media.
Calibration
E2670-O3 detectors-transmitters have been calibrated by the Manufacturer with standard
gas mixtures before delivery. Provided that the sensor is used under moderate conditions,
field recalibration is recommended every 6 months. Please contact your dealer for more
information.
13

E2670-O3 Rev 15.03.2023
Delivery set
●Detector-transmitter E2670
●Mounting accessories:
○2 screws with plastic dowels
Order code for E2670-O3 options
E2670 options
Order code
Integrated 90...265 V mains power supply module
E2670-O3-230
Integrated 24 VAC power supply module
E2670-O3-24VAC
Two SPST relays
E2670-O3-R
Gland from left side
E2670-O3-GLS
Gland from right side
E2670-O3-GRS
Glands from both sides
E2670-O3-GBS
14

E2670-O3 Rev 15.03.2023
Configuring
A standard configuration kit includes a USB-RS485 converter, fixed flow regulator, gas
tubing with applicators, and a software pack. Please contact your Seller for more
information.
Detectors-transmitters E2670 share all functionalities of the PluraSens® multifunctional
platform. The features and options include:
●Digital output change rate-limiting filter
●Digital integrating (averaging) filter
●Free assignment of each analog output to the chosen parameter
●Flexible setting of analog output scales for each output
●Output zero and slope adjustment for calibration
●Free assignment of each of two relays to the chosen parameter
●Several relay control logic modes
●Switch delays and minimum on/off state durations for each relay
The output scales can be changed by Modbus commands by using the configuration
software and the standard configuration kit (see Modbus RTU Communication).
Return to default settings
To reset the device’s Slave ID, baud rate, and stop bit numbers to factory settings, proceed
as follows:
1. De-energize the device
2. Connect the X6 jumper
3. Turn on the device
4. De-energize the device
5. Disconnect the X6 jumper
6. Turn on the device
15

E2670-O3 Rev 15.03.2023
Modbus RTU Communication
RS485 communication interface
Databits: 8
Parity: none / odd / even
Stop bits: 1 or 2
Protocol: Modbus RTU
Supported Modbus functions:
03 – Read multiple registers
06 – Write a single register
Communication parameters
Parameter
Permitted values
Default
Supported baud rates
1200, 2400, 4800, 9600, 19200, 38400, 57600
9600
Data bits
8
8
Parity
none / odd / even
none
Stop bits
1, 2
1
Protocol
Modbus RTU
Modbus functions
03 - Read multiple registers
06 - Write a single register
Error codes
01 – Illegal function
02 – Illegal data address
03 – Illegal data value
04 – Slave device failure
(details of last error 04 can be read from register 0x0008)
Modbus holding registers
Register addresses are shown 0-based, Address in hexadecimal, Reg in decimal format.
Modbus holding register numbers MHR are shown in the decimal 1-based format and may
be addressed either from 00001 or 40001 base.
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x0001
1 / 40002
R
Hardware version
-
0x0002
2 / 40003
R
Software version
-
0x0003
3 / 40004
R
Product serial number
1...65535
-
0x0004
4 / 40005
RW
Slave ID (net address) *
1...247 **
1
0x0005
5 / 40006
RW
Baud rate *
1200, 2400, 4800, 9600,
19200, 38400, 57600
9600
16

E2670-O3 Rev 15.03.2023
0x0006
6 / 40007
RW
Response delay, ms
1...255
10
0x0007
7 / 40008
RW
Stop bits, parity bit *
1 – No parity bit, 1 stop bit
(default after factory reset)
2 – No parity bit, 2 stop bits
3 – Odd parity, 1 stop bit
4 – Even parity, 1 stop bit
NOTE: 3 and 4 are available
starting from the Software
version 0x218 (dec. 536)
1
0x0008
8 /40009
R
Last error code
1...255
-
0x0011
17 / 40018
RW
Technological:
age of last data in seconds
(read) / restart (write)
0...65535 s (read),
writing 42330 restarts the
instrument
-
0x00A5
165 /
40166
RW
Zero adjustment for gas
data, ADC
-32000...+32000 ADC units
0
0x00A6
166 /
40167
RW
Slope adjustment for gas
data
1...65535
512
0x00A7
167 /
40168
RW
The change rate limit for
gas units /s
1...32000, 0 - no limit
0
0x00A8
168 /
40169
RW
Integrating filter time
constant, s
1...32000 (seconds),
0 - no filter
0
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x00C9
201 /
40202
RW
Parameter tied to analog
output 1
0 – None
2 – Gas concentration
9 – Forced Modbus control,
value set in MHR / 40204
2
0x00CA
202 /
40203
RW
Parameter tied to analog
output 2
0 – None
2 – Gas concentration
9 – Forced Modbus control,
value set in MHR / 40205
2
0x00CB
203 /
40204
RW
Forced value for analog
output 1***
0...1000
(0.0%...100.0% of output scale)
0
0x00CC
204 /
40205
RW
Forced value for analog
output 2***
0...1000
(0.0%...100.0% of output scale)
0
0x00D3
211 /
40212
RW
Parameter tied to relay
RE1
0 –none
2 – gas concentration
9 – control by Modbus control,
state set in MHR / 40214
2
17

E2670-O3 Rev 15.03.2023
0x00D4
212 /
40213
RW
Parameter tied to relay
RE2
0 – none
2 – gas concentration
9- – control by Modbus
control, state set in MHR /
40215
2
0x00D5
213 /
40214
RW
Forced state for relay
RE1***
0 –off, 1 – on
0
0x00D6
214/ 40215
RW
Forced state for relay
RE2***
0 – off, 1 – on
0
0x00D7
215 /
40216
RW
Switching delay for relay
RE1
0...1000 (s)
0
0x00D8
216 /
40217
RW
Switching delay for relay
RE2
0...1000 (s)
0
0x00D9
217 /
40218
RW
Minimal on/off time for
relay RE1
0...1000 (s)
0
0x00DA
218 /
40219
RW
Minimal on/off time for
relay RE2
0...1000 (s)
0
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x00DB
219 /
40220
RW
Control logic for relay RE1
0 – none
1 – relay on at high values
2 – relay on at low values
3 – relay on at values within
the range
4 – relay on for the values
out of the range
0
0x00DC
220 /
40221
RW
Control logic for relay RE2
0 – none
1 – relay on at high values
2 – relay on at low values
3 – relay on at values within
the range
4 – relay on for the values
out of the range
0
18

E2670-O3 Rev 15.03.2023
0x00DD
221 /
40222
RW
LOW setpoint for relay
RE1
0...65535 (gas units)
see
Specifications
0x00DE
222 /
40223
RW
HIGH setpoint for relay
RE1
0...65535 (gas units)
see
Specifications
0x00DF
223 /
40224
RW
LOW setpoint for relay
RE2
0...65535 (gas units)
see
Specifications
0x00E0
224 /
40225
RW
HIGH setpoint for relay
RE2
0...65535 (gas units)
see
Specifications
Address
Reg / MHR
RW
Description
Supported values (dec)
Default
0x00FF
255 /
40256
RW
Sensor, analog outputs,
LED and buzzer status
bit[0]=0/1 – sensor
present/absent, read-only!
bit[1]=0/1 – analog outputs
deactivated/activated,
bit[2]= 0/1 – in case the sensor
is absent, turn signaling off/on
analog output1,
bit[3]=0/1 – in case the sensor
is absent, turn on signaling
with low current/high current
on analog output1; if bit[2]==0
this bit will be ignored,
bit[4]=0/1 – in case of sensor
absent, turn signaling off/on
analog output2
bit[5]=0/1 – in case of sensor
absent, turn on signaling with
low current/high current on
analog output2; if bit[4]==0 this
bit will be ignored,
bit[6]=0/1 – current/voltage
output detected on output1,
read-only!
bit[7]=0/1 – current/voltage
output detected on output2,
read-only!
bit[8]=0/1 – LED
deactivated/activated,
bit[9]=0/1 – buzzer
deactivated/activated
bit[10]=0/1 – LED is on/off in
normal condition
bit[11]=0/1 – LED and buzzer
syncing off/on with RE1
bit[12]=0/1 – LED and buzzer
syncing off/on with RE2
user
defined
19

E2670-O3 Rev 15.03.2023
0x0101
257 /
40258
R
Raw gas sensor data
0...4095, ADC units
0x0103
259 /
40260
R
Gas concentration,
gas units
signed integer,
-32000...+32000 (gas units)
0x0105
261 /
40262
RW
0% value
for analog output 1
-32000...+32000 gas units
User
defined
0x0106
262 /
40263
RW
100% value
for analog output 1
-32000...+32000 gas units
User
defined
0x0107
263 /
40264
RW
0% value
for analog output 2
-32000...+32000 gas units
User
defined
0x0108
264 /
40265
RW
100% value
for analog output 2
-32000...+32000 gas units
User
defined
* – The new value is applied after restart.
** – Broadcast slave ID 0 can be used to assign a new ID to the instrument with an
unknown ID. When addressing by ID 0 the device shall be the only Modbus instrument in
the network. The device will not respond to the Master command when addressed by ID 0.
*** – This value is dynamic and not kept in EEPROM after a restart.
20