Contents
Notes on the use of these operating instructions
099-005592-EW501
16.07.2018
1 Contents
1Contents..................................................................................................................................................3
2For your safety.......................................................................................................................................6
2.1 Notes on the use of these operating instructions ..........................................................................6
2.2 Explanation of icons.......................................................................................................................6
2.3 Part of the complete documentation..............................................................................................7
3Intended use...........................................................................................................................................8
3.1 Applications....................................................................................................................................8
3.2 Use and operation solely with the following machines..................................................................8
3.3 Documents which also apply.........................................................................................................9
3.3.1 Warranty.........................................................................................................................9
3.3.2 Declaration of Conformity...............................................................................................9
3.3.3 Service documents (spare parts and circuit diagrams)..................................................9
3.3.4 Calibration/Validation .....................................................................................................9
4Machine description –quick overview ..............................................................................................10
4.1 Front view / side view from left ....................................................................................................10
4.2 Rear view / side view from right...................................................................................................12
5Design and function.............................................................................................................................13
5.1 Transport and installation ............................................................................................................13
5.1.1 Ambient conditions.......................................................................................................13
5.1.1.1 In operation...................................................................................................13
5.1.1.2 Transport and storage...................................................................................13
5.1.2 Welding torch cooling system.......................................................................................14
5.1.2.1 Approved coolants overview.........................................................................14
5.1.2.2 Maximal hose package length ......................................................................14
5.1.3 Notes on the installation of welding current leads........................................................15
5.1.4 Stray welding currents..................................................................................................16
5.1.5 Intermediate hose package connection .......................................................................16
5.1.6 Shielding gas supply (shielding gas cylinder for welding machine).............................18
5.1.6.1 Pressure regulator connection......................................................................18
5.1.6.2 Gas test.........................................................................................................18
5.1.6.3 Purge hose package.....................................................................................19
5.2 MIG/MAG welding........................................................................................................................19
5.2.1 Prepare Euro torch connection.....................................................................................19
5.2.2 Welding torch connection.............................................................................................20
5.2.3 Wire feed......................................................................................................................21
5.2.3.1 Open the protective flap of the wire feeder...................................................21
5.2.3.2 Inserting the wire spool.................................................................................21
5.2.3.3 Changing the wire feed rollers......................................................................22
5.2.3.4 Inching the wire electrode.............................................................................22
5.2.3.5 Spool brake setting .......................................................................................24
5.2.4 Standard MIG/MAG torch.............................................................................................24
5.2.5 MIG/MAG special-torches............................................................................................24
5.2.5.1 Switching between Push/Pull and intermediate drive...................................24
5.2.6 Welding task selection..................................................................................................24
5.3 MMA welding or gouging.............................................................................................................25
5.3.1 Welding task selection..................................................................................................25
5.4 Remote control.............................................................................................................................25
6Maintenance, care and disposal.........................................................................................................26
6.1 General........................................................................................................................................26
6.2 Cleaning.......................................................................................................................................26
6.2.1 Dirt filter........................................................................................................................26
6.3 Maintenance work, intervals........................................................................................................27
6.3.1 Daily maintenance tasks ..............................................................................................27
6.3.2 Monthly maintenance tasks..........................................................................................27
6.3.3 Annual test (inspection and testing during operation)..................................................27
6.4 Disposing of equipment ...............................................................................................................28
