EXTER EXTER T150sr User manual

EXTER T150sr
Installation Manual
MAEN966, 2008-11 English

Foreword
Beijer Electronics, MAEN966
Installation manual for the EXTER series operator panels
Foreword
The EXTER sun-readable operator panel is particularly suitable for round-the-clock
use where reliable, robust and user-friendly HMI solutions are needed to maintain
operations at all hours and throughout diverse light conditions. EXTER sun-readable
provides clear and accurate information even in conditions of bright daylight glare.
All operator panels in the EXTER series are developed to satisfy the demands of hu-
man-machine communication. Built-in functions such as displaying and controlling
text, dynamic indication, time channels, alarm and recipe handling are included.
The operator panel works primarily in an object-oriented way, making it easy to un-
derstand and use. Configuration is carried out on a PC using Information Designer
configuration tool. The project can then be transferred and stored in the operator
panel itself.
Various types of automation equipment such PLCs, servos or drives can be connected
to the EXTER sun-readable operator panel. In this manual, the term “the controller”
refers to the connected equipment.
This manual explains how to install the operator panel. Please refer to the reference
manual for further information.
© Beijer Electronics AB, MAEN966, 2008-11
The information in this document is subject to change without notice and is provided as available at the time
of printing. Beijer Electronics AB reserves the right to change any information without updating this
publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. Beijer Electronics AB is not responsible
for modified, altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use
the equipment properly in their specific applications.
Persons responsible for the application and the equipment must themselves ensure that each application is in
compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be used.
BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,
REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB.

Table of Contents
Beijer Electronics, MAEN966
Table of Contents
1 Safety Precautions................................................................................. 5
1.1 UL and cUL Installation ................................................................... 5
1.2 General ............................................................................................. 6
1.3 During Installation............................................................................ 6
1.4 During Use ....................................................................................... 7
1.5 Service and Maintenance................................................................... 7
1.6 Dismantling and Scrapping............................................................... 7
2 Installation ........................................................................................... 9
2.1 Space Requirements .......................................................................... 9
2.2 Installation Process............................................................................ 9
2.2.1 Mode Switches ................................................................................................ 11
2.2.2 Connections to the Controller......................................................................... 11
2.2.3 Other Connections and Peripherals ................................................................. 11
3 Technical Data ................................................................................... 13
4 Chemical Resistance ........................................................................... 15
4.1 Metal Casing................................................................................... 15
4.2 Touch Screen and Overlay.............................................................. 16
4.2.1 Autotex XE...................................................................................................... 16
4.2.2 Touch Screen Surface ...................................................................................... 16
5 Operator Panel Drawings ................................................................... 17
5.1 Communication Ports..................................................................... 17
5.2 EXTER T150 Outline .................................................................... 18
6 Additional Installation Tips................................................................ 19
6.1 Grounding the Operator Panel ....................................................... 19
6.2 Ethernet Connection in the Panel ................................................... 20
6.3 To Achieve Better EMC Protection ................................................ 21
6.4 Ambient Temperature..................................................................... 22
6.5 Safety .............................................................................................. 23
6.6 Galvanic Isolation ........................................................................... 24
6.7 Cable and Bus Termination RS485................................................. 25

Table of Contents
Beijer Electronics, MAEN966

Safety Precautions
Beijer Electronics, MAEN966 5
1 Safety Precautions
Both the installer and the owner and/or operator of the operator panel must read and
understand this installation manual.
1.1 UL and cUL Installation
– This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D
OR non-hazardous locations only. [Combinations of equipment in your system
are subject to investigation by the local Authority Having Jurisdiction at the time
of installation.]
– Maximum ambient temperature 40 °C when mounted horizontal or 50 °C when
mounted vertical.
– WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless
power has been removed or the area is known to be non-hazardous.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – AVANT DE
DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OU
S’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX.
– WARNING – EXPLOSION HAZARD - Substitution of components may
impair suitability for Class I, Division 2.
– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – LA
SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL
INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I,
DIVISION 2.
– WARNING – EXPLOSION HAZARD – only UL and cUL approved expansion
units are allowed to be connected to the port designated “EXPANSION”. At the
moment there are no such units evaluated or allowed.
– WARNING – EXPLOSION HAZARD - Do not replace expansion unit unless
power has been switched off or the area is known to be non-hazardous.
– This product contains battery, this must only be changed in an area known to be
non-hazardous. Permitted types are shown in the section Technical Data.
– For use on a flat surface of a type 4X enclosure indoor use only.
– To make wiring connections to the power supply connector, use an AWG 28-12
cable and a tightening torque of min. 0.5 Nm.

Safety Precautions
6Beijer Electronics, MAEN966
1.2 General
– Read the safety precautions carefully.
– Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
– Do not use the operator panel in an environment with high explosive hazards.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Read the installation and operating instructions carefully before installing, using
or repairing the operator panel.
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator panel. This may cause fire or electrical shock.
– Only qualified personnel may operate the operator panel.
– Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/become
isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash
immediately with plenty of water. In case of eye contact, hold the eye open, flush
with plenty of water and get medical attention.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.3 During Installation
– The operator panel is designed for stationary installation on a plane surface, where
the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Install the product according to the accompanying installation instructions.
– Ground the product according to the accompanying installation instructions.
– Only qualified personnel may install the operator panel.
– Separate the high voltage, signal and supply cables.
– Make sure that the voltage and polarity of the power source is correct before
connecting the product to the power outlet.
– Peripheral equipment must be appropriate for the application and location.

Safety Precautions
Beijer Electronics, MAEN966 7
1.4 During Use
– Keep the operator panel clean.
– Emergency stop and other safety functions may not be controlled from the
operator panel.
– Do not use too much force or sharp objects when touching the keys, touch screen
etc.
1.5 Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.6 Dismantling and Scrapping
– The operator panel or parts thereof shall be recycled according to local regulations.
– The following components contain substances that might be hazardous to health
and the environment: lithium battery, electrolytic capacitor and display.

Safety Precautions
8Beijer Electronics, MAEN966

Installation
Beijer Electronics, MAEN966 9
2 Installation
2.1 Space Requirements
– Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
– Space requirements when installing the operator panel:
Caution
The openings on the enclosure are for air convection. Do not cover these
openings.
2.2 Installation Process
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the operator panel on a stable surface during installation.
Dropping it or letting it fall may cause damage.
2. Place the panel cut out where the operator panel is to be situated, draw along the
outer sides of the holes and cut according to the markings.
50 mm
100 mm
60 mm
304 mm
398 mm
100 mm
(4.0 inch)
100 mm
(4.0 inch)
(4.0 inch)
(2.0 inch)
50 mm
(2.0 inch)
(11.97 inch)
(15.67 inch)
(2.36 inch)
x14
Panel cut out 355.5 x 278.5 mm
(14.0 x 10.96 inch)

Installation
10 Beijer Electronics, MAEN966
3. Secure the operator panel in position, using all the fastening holes and the
provided brackets and screws:
4. Connect the cables in the specified order.
Use an M5 screw and a grounding conductor (as short as possible)
with a cross-section of minimum 2.5 mm2.
5. Carefully remove the laminated film, if applicable, over the operator panel
display, to avoid static electricity that could damage the panel.
x14
0.5 - 1.0 Nm
B
C
D
ACaution
Ensure that the operator panel and the controller system have the
same electrical grounding (reference voltage level), otherwise errors
in communication may occur.
Caution
- Use only shielded communication cables.
- Separate high voltage cables from signal and supply cables.
Caution
- The operator panel must be brought to ambient temperature
before it is started up. If condensation forms, ensure that the
operator panel is dry before connecting it to the power outlet.
- Ensure that the voltage and polarity of the power source is correct.
24V DC
RS422/RS485 24V DC
1
CF CARD
B
A
C
D
RS232
Controller
Power
Ethernet

Installation
Beijer Electronics, MAEN966 11
2.2.1 Mode Switches
All mode switches must be in OFF position during operator panel use.
The mode switches should not be touched unless by qualified personell.
2.2.2 Connections to the Controller
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
2.2.3 Other Connections and Peripherals
– Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
Caution
When using a compact flash card, do not remove the card when the busy
indicator is illuminated.
1
24V DC
CF CARD
COM 1 RS422 RS485
COM 2 RS232
10/100
EXPANSION
BUSY
MODE
1234
ON DIP
MODE
1234
ON DIP

Installation
12 Beijer Electronics, MAEN966

Technical Data
Beijer Electronics, MAEN966 13
3TechnicalData
Parameter EXTER T150sr
Front panel, W x H x D 398 x 304 x 6 mm
Mounting depth 60 mm (160 mm including clearance)
Front panel seal IP 66
Rear panel seal IP 20
Keyboard material/
Front panel Touch screen: Polyester on glass, 2 million finger touch operations. Overlay: Autotex XE *.
Reverse side material Powder-coated aluminum
Weight 3.9 kg
Serial port RS422/
RS485 25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
Serial port RS232C 9-pin D-sub contact, male with standard locking screws 4-40
UNC.
Ethernet Shielded RJ 45
USB Host type A (USB 1.1), max output current 500mA
Device type B (USB 1.1)
CF-slot Compact flash, type I and II
Flash memory for
application 12 MB (incl. fonts)
Real time clock ±20 PPM + error because of ambient temperature and supply
voltage. Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/°C2
Real time clock
battery CR2450 (UL and cUL: Sanyo or Panasonic) Minimum lifetime: 3 years
Power consumption at
rated voltage Normal: 1.2 A Maximum: 1.7 A
Display TFT-LCD. 1024 x 768 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25 °C: >50,000 h.
Active area of display,
W x H 304.1 x 228.1 mm
Fuse Internal DC fuse, 3.15 AT, 5 x 20 mm
Power supply +24V DC (20 - 30V DC). Power supply connector.
CE: The power supply must conform with the requirements
according to IEC 60950 and IEC 61558-2-4.
UL and cUL: The power supply must conform with the
requirements for class II power supplies.
Ambient temperature Vertical installation: 0 ° to +50 °C
Horizontal installation: 0 ° to +40 °C
Storage temperature -20 °to +70 °C
Relative humidity 5 - 85 % non-condensed
Approvals Please refer to www.beijerelectronics.com for information.
* See section Chemical Resistance for more information.

Technical Data
14 Beijer Electronics, MAEN966

Chemical Resistance
Beijer Electronics, MAEN966 15
4 Chemical Resistance
4.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure to the following chemicals without visible change:
The powder paint shows limited resitance to the following chemicals at room
temperature:
The powder paint shows little or no resistance to the following chemicals at room
temperature:
Acetic acid 10% Phosphoric acid 4%
Citric acid 10% Phosphoric acid 10%
Diesel Sea water
Distilled water Sodium chloride 2%
Edible oil Sodium chloride 20%
Fuel oil Sulphuric acid 20%
Hydrogen peroxide 3% Tap water
Butanol Nitric acid 3%
Hydrochloric acid 5% Nitric acid 10%
Isopropyl alcohol Phosphoric acid 43%
Na-hypochlorite 10% Turpentine
Note:
If exposure to any of the above chemicals is demanded, it is recommended to first test
the chemical on an “invisble” spot of the metal casing.
Acetic acid, conc. Methyl-ethyl ketone Toluene
Acetone Nitric acid 30% Trichlorethylene
Ammonia 5% Phenol Xylene
Ammonia, conc. Sodium hydroxide 5% 97 octan unleaded petrol
Ethyl acetate Sodium hydroxide 30% 98 octan leaded petrol

Chemical Resistance
16 Beijer Electronics, MAEN966
4.2 Touch Screen and Overlay
4.2.1 Autotex XE
Autotex XE covers the overlay surrounding the touch screen. Autotex XE has been
developed to endure high or widely fluctuation temperatures, excessive humidity and
strong levels of ultraviolet light.
Solvent Resistance
With continous contact, some chemicals will begin to remove the UV absorber,
reducing its UV resistance. Autotex XE withstands exposure of 5 hours duration
under DIN 42 115 Part 2 to the following chemicals without significant visible
change or loss of UV resistance:
Exposure to the following chemicals under the above conditions causes slight
glossing of the texture and a reduction in the UV resistance of the product.
Occasional splashing with the chemicals will not affect the texture or reduce UV
resistance.
Exposure to the following chemicals under the above conditions will cause blistering
to the texture. However occasional splashing will not affect texture or reduce UV
resistance.
Autotex XE is not resistant to the following:
4.2.2 Touch Screen Surface
The touch screen surface on the panel withstands exposure of more than 24 hours
duration to the following chemicals without visible change:
Acetic acid (10%) Glycerine Pure Turpentine
Ajax / Vim in solution Gumption1SBP 60/951
Ammonia (2%)1Hydrochloric acid (10%) Sodium carbonate solution1
Ariel powder in solution1Linseed oil Sulfuric acid (10%)
Bleach1Nitric acid (10%) Tomato ketchup
Castor oil Paraffin oil Water
Caustic soda (2%)1Persil powder in solution1White Spirit
Cutting oil Petroleum spirit1Windex1
Diesel Potassium carbonate solution1Wisk
Downey / Lenor1Potassium ferricyanide
1 Extremely faint glossing of the texture was noted.
Cyclohexanol1Glycol Isopropanol
Formaldehyde solution Industrial Methylated Spirits Methanol
Formic acid (50%)
1 A white stain was noted.
Acetone Methyl Ethyl Ketone Toulene
Benzyl alcohol Concentrated mineral acids Methylene chloride
Concentrated caustic solution High pressure steam at over 100°
Acetone Methyl ethyl ketone Sulfuric acid (40%)
Ammonia (5%) n-Hexane Toluene
Ethanol Nitric acid (70%) Xylene
Hydrochloric acid (6%) Salt solution (5%)

Operator Panel Drawings
Beijer Electronics, MAEN966 17
5OperatorPanelDrawings
5.1 Communication Ports
Drawing No. S-5005, Date 2004-10-27
RS-232
RS-422
RS-422/485 RS-485
Ethernet
USB

Operator Panel Drawings
18 Beijer Electronics, MAEN966
5.2 EXTER T150 Outline
Drawing No. S-5141, Date 2004-10-26

Additional Installation Tips
Beijer Electronics, MAEN966 19
6 Additional Installation Tips
When experiencing communication problems in for example noisy environments or
when operating close to temperature limits, the following recommendations are to be
noticed.
6.1 Grounding the Operator Panel
1. The operator panel’s mounting clamps do not provide a secure grounding con-
nection between the panel and the device cabinet.
2. Connect a 2.5 mm2wire between the operator panel’s quick-connect plinth and
the panel chassis.
3. Connect a 6 or 4 mm2wire or grounding braid between the panel’s chassis and
the closest grounding point on the door.
4. Connect a strong but short grounding braid between the door and the device
cabinet.
5. Twist the cables onto the 24 V DC feed.
6. A ferrite core suppresses disturbances to the 24 V feed.
2 turns around the ferrite core provide 4 times the suppression of 1 turn.
3 turns around the ferrite core provide 9 times the suppression of 1 turn.
Remember:
The grounding wires should be short and the conductor should have a large area.
A long, thin grounding wire has a very high impedance (resistance) at high frequencies
and will not guide disturbances to the ground.
Multi-wire conductors are better than single wire conductors with the same area.
A braided conductor wire with the same area is even better.
The best is a short, thick grounding braid.
1
2
3
4
5
6
Door
Operator panel
Ferrite core
Mounting plate in the cabinet
Power supply
24 V DC

Additional Installation Tips
20 Beijer Electronics, MAEN966
6.2 Ethernet Connection in the Panel
1. In some industrial units for Ethernet, the RJ45 contact’s shield is connected to
the chassis via a capacitor.
2. The operator panel’s Ethernet shield is directly connected to the chassis.
Check whether the other Ethernet unit has its shield directly grounded or grounded
via a capacitor.
In many cases, connecting the shielded Ethernet cabling to the chassis at both ends
is inappropriate. Hum or grounding loops can occur. Unshielded cabling may even
result in fewer communication errors.
A good solution may be to use a shielded Ethernet cable,but to connect the shield at
one end only.
3. One option is to break the shield.
4. A more elegant method is to expand the shielded Ethernet cabling with a piece
of unshielded Ethernet cable.
5. You can ground the shield via an external 0.1 uF/250 V plastic capacitor. This
will connect the HF transients to the ground.
1
2
3
4
5
5351
1-1
2-2
3-3
8-8
Industrial Ethernet
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
Operator panel
Operator panel
Operator panel
Operator panel
Shielded Short and
unshielded
0.1 uF
250 V