Extra 300/SC User manual

EXTRA - Flugzeugproduktions-
und Vertriebs GmbH
MAINTENANCE MANUAL
EXTRA 300/SC
First Edition
Doc. No: EA-0C702
Schwarze Heide 21
D-46569 Hünxe, Germany
Tel: 49-28 58-91 37-0
Fax: 49-28 58-91 37-30

PAGE A
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
Log of Revisions
Dates of issue for original and revised pages:
1st Edition .............................................. 16. June 2008
1. Revision ............................................. 29. May 2009
2. Revision ........................................... 1. August 2014
Date and sign of approval:
EASAMAJOR CHANGEAPPROVAL
N° EASA.A.C.08679 ................................ 17. July 2008
Approved under the authority of DOA
N° EASA.21J.073 ................................... 29. May 2009
The technical content of this document is approved
under the authority of DOA
ref. EASA.21J.073. ......................... 19. December 2014

PAGE B
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
List of Effective Pages
Date of IssueChapter Page
Date of IssueChapter Page
Date of IssueChapter Page
14 1. August 2014
15 1. August 2014
16 1. August 2014
17 1. August 2014
18 1. August 2014
19 1. August 2014
20 1. August 2014
21 1. August 2014
22 1. August 2014
23 1. August 2014
24 1. August 2014
25 1. August 2014
26 1. August 2014
27 1. August 2014
28 1. August 2014
29 1. August 2014
30 1. August 2014
31 1. August 2014
32 1. August 2014
33 1. August 2014
34 1. August 2014
35 1. August 2014
36 1. August 2014
37 1. August 2014
38 1. August 2014
39 1. August 2014
06 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
07 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
08 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 16. June 2008
09 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
10 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 1. August 2014
12 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 16. June 2008
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 1. August 2014
14 1. August 2014
15 1. August 2014
16 1. August 2014
20 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 16. June 2008
8 1. August 2014
9 16. June 2008
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 1. August 2014
14 1. August 2014
15 1. August 2014
16 1. August 2014
17 1. August 2014
18 1. August 2014
19 1. August 2014
20 1. August 2014
21 1 1. August 2014
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
23 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
24 1 16. June 2008
2 16. June 2008
3 1. August 2014
4 29. May 2009
Cover sheet 16. June 2008
A 1. August 2014
B 1. August 2014
C 1. August 2014
D 1. August 2014
E 1. August 2014
F 1. August 2014
G 1. August 2014
H 1. August 2014
I deleted
J deleted
01 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 1. August 2014
5 29. May 2009
6 29. May 2009
7 1. August 2014
02 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 1. August 2014
7 16. June 2008
8 16. June 2008
03 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 16. June 2008
04 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 16. June 2008
05 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 16. June 2008
9 1. August 2014
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 16. June 2008

PAGE C
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
List of Effective Pages
Date of IssueChapter Page
Date of IssueChapter Page
Date of IssueChapter Page
5 16. June 2008
6 16. June 2008
7 16. June 2008
8 16. June 2008
25 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 29. May 2009
5 16. June 2008
27 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 29. May 2009
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 16. June 2008
14 1. August 2014
15 1. August 2014
16 16. June 2008
17 1. August 2014
18 1. August 2014
19 1. August 2014
20 1. August 2014
21 1. August 2014
22 1. August 2014
23 1. August 2014
24 1. August 2014
25 1. August 2014
26 1. August 2014
27 1. August 2014
28 1. August 2014
28 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 29. May 2009
8 29. May 2009
9 29. May 2009
10 29. May 2009
11 29. May 2009
12 29. May 2009
13 16. June 2008
14 16. June 2008
15 16. June 2008
16 16. June 2008
17 16. June 2008
18 16. June 2008
19 1. August 2014
20 16. June 2008
21 16. June 2008
22 16. June 2008
23 1. August 2014
24 1. August 2014
25 16. June 2008
26 1. August 2014
27 1. August 2014
28 1. August 2014
29 1. August 2014
30 1. August 2014
31 1. August 2014
31 1 16. June 2008
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014
32 1 16. June 2008
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
11 1. August 2014
33 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 1. August 2014
5 1. August 2014
6 1. August 2014
34 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 16. June 2008
8 16. June 2008
9 16. June 2008
10 16. June 2008
51 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 16. June 2008
8 16. June 2008
9 16. June 2008
10 16. June 2008
11 16. June 2008
12 16. June 2008
13 16. June 2008
14 16. June 2008
15 16. June 2008
16 16. June 2008
17 16. June 2008
18 1. August 2014
19 16. June 2008
20 16. June 2008
21 16. June 2008
22 16. June 2008
23 16. June 2008
24 16. June 2008
25 16. June 2008
26 16. June 2008
27 16. June 2008
28 16. June 2008
29 16. June 2008
30 1. August 2014
31 1. August 2014
32 1. August 2014
33 1. August 2014
34 1. August 2014
35 1. August 2014
36 1. August 2014
37 1. August 2014
38 1. August 2014
39 1. August 2014
40 1. August 2014
41 1. August 2014
42 1. August 2014
53 1 16. June 2008
2 1. August 2014
3 1. August 2014
4 16. June 2008
5 16. June 2008
6 16. June 2008
7 16. June 2008
8 16. June 2008
9 16. June 2008
10 16. June 2008
11 16. June 2008
12 16. June 2008
13 16. June 2008
14 16. June 2008
15 1. August 2014
16 1. August 2014

PAGE D
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 1. August 2014
14 1. August 2014
15 1. August 2014
16 1. August 2014
17 1. August 2014
18 1. August 2014
19 1. August 2014
77 1 1. August 2014
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
78 1 1. August 2014
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 1. August 2014
14 1. August 2014
15 1. August 2014
79 1 16. June 2008
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 16. June 2008
6 16. June 2008
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 1. August 2014
91 1 16. June 2008
2 1. August 2014
List of Effective Pages
Date of IssueChapter Page
Date of IssueChapter Page
Date of IssueChapter Page
55 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
11 1. August 2014
12 1. August 2014
13 1. August 2014
14 1. August 2014
57 1 16. June 2008
2 1. August 2014
3 16. June 2008
4 29. May 2009
5 29. May 2009
6 16. June 2008
7 1. August 2014
8 1. August 2014
9 29. May 2009
10 16. June 2008
11 16. June 2008
12 16. June 2008
61 1 16. June 2008
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
71 1 1. August 2014
2 1. August 2014
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014
7 1. August 2014
8 1. August 2014
9 1. August 2014
10 1. August 2014
72 1 16. June 2008
2 16. June 2008
3 16. June 2008
4 16. June 2008
5 16. June 2008
73 1 1. August 2014
2 1. August 2014
3 1. August 2014
4 1. August 2014
3 1. August 2014
EA-9C102B 30.05.2011
EA-9C102C 05.09.2011
EA-9C102D 02.09.2013
EA-9C102.2 05.05.2008
EA-9C102.2A 11.07.2008
EA-9C102.3A 08.08.2013
EA-9C102.4 05.05.2008
EA-9C102.4A 12.10.2010
EA-9C102.5A 14.04.2011
EA-94102.6 15.02.2006
EA-9C102.7 05.05.2008
EA-9C102.7A 19.12.2008
EA-9C102.8 05.05.2008
EA-9C102.9 05.05.2008
EA-9C102.9B 05.08.2010
EA-9C102.9C 22.06.2011
EA-9C102.10 05.05.2008
EA-9C102.10A 19.12.2008
EA-9C102.11 05.05.2008
EA-94102.14C 25.02.2011
EA-9C102.15 11.04.2011
EA-9C102.16 05.05.2008
EA-9C102.16B 19.12.2008
EA-93102.18A 13.07.2005
EA-93102.20A 02.11.2005
EA-93102.22 04.04.2006
EA-93102.26 04.04.2006
EA-9C102.27 05.05.2008
EA-9C102.27A 19.12.2008
EA-9C102.27B 12.10.2010
EA-93102.28 13.01.2006
EA-93102.29 11.01.2011
EA-9C102.30 05.05.2008
EA-9C102.30A 11.07.2008
EA-96102.31 30.01.2006
EA-93102.33 31.01.2006
EA-93102.34 10.02.2006
EA-9D102.34A 11.01.2011
EA-93102.41A 18.10.2006
EA-93102.42 25.04.2009
EA-9D102.42A 23.03.2010
EA-93102.43 24.10.2006
EA-9C102.44A 07.04.2011
EA-96102.49 07.11.2013
EA-9C102.58 21.11.2011
EA-9D102.58A 29.07.2013
EA-93102.59 09.05.2011
EA-9C102.69 04.10.2014
95 1 16. June 2008
2 16. June 2008
96 1 16. June 2008
2 1. August 2014

PAGE E
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
List of Effective Pages
Date of IssueChapter Page
Date of IssueChapter Page
Date of IssueChapter Page
3 1. August 2014
4 1. August 2014
5 1. August 2014
6 1. August 2014

PAGE F
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
List of Service Bulletins/Service Letters
SB N° / Issue Subject Serial N° EASA AD
SL N° Date affected N°

PAGE G
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
CONTENTS
Title Page
Record of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
List of Effective Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-E
List of Service Bulletins/Service Letters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-H
Group/Chapter title Chapter
GENERAL
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
How to Use the Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
AIRCRAFT
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Airworthiness Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
Time Limits/Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
Dimensions andAreas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
Lifting and Shoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
Levelling and Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
Towing and Taxiing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
Parking, Mooring, Storage and Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIRFRAME SYSTEMS
Standard Practices -Airframe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Equipment/Furnishings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Indication/Recording Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE H
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
STRUCTURES
Standard Practices and Structures - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PROPELLER
Propeller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
POWER PLANT
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
OilSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
MISCELLANEOUS
Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Special Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Smoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
CONTENTS

CHAPTER 01
PAGE 1
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 16. June 2008
Chapter 01
Introduction

CHAPTER 01
PAGE 2
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
Chapter 01
Table of Contents
Chapter Title
01-00-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
01-00-01 Trade Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
01-10-00 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

CHAPTER 01
PAGE 3
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 16. June 2008
01-00-00 GENERAL
Accordingto theregulationsof theFARpart23,this service
manual provides educated maintenancestaff with informa-
tion necessary for servicing, maintaining and repair of the
EXTRA300/SC.Thismanualcontainsadetaileddescription
of systems including time limits for the particular com-
ponents,troubleshootingandinstructionsfortheperformance
of inspection and maintenance work. The instructions, that
arenecessary fordisassembly,check,repair,maintenanceor
overhaul of vendor equipment are not incorporated in this
manual.
The modification instructions ("Umrüstanweisungen") of
installedoptionalequipmentshall becollectedinChapter95.
Use the latest revisions of the following documents in
connection with this Maintenance Manual:
Aircraft:
•Pilot´s Operating Handbook andAirplane Flight Manual
•Parts Catalogue
•Service Bulletins
•Aircraft Record
•Airplane Log Book and Engine Log Book
N O T E Check the following Airplane Log Book documents are
up-to-date and in accordance with the current national
aviation authority regulations.
Carried in the airplane:
•Aircraft Airworthiness Certificate
•Aircraft Registration Certificate
•Aircraft Radio Station Licence
•Certificate of Insurance
•Weight and Balance Data Sheet and associated papers
•Equipment list

CHAPTER 01
PAGE 4
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
GENERAL
Engine: Lycoming AEIO-580-B1A
incl.: Christen Inverted Oil System
•Operation and Installation Manual AEIO-580
(P/N:60297-32)
•Maintenance and Overhaul Man. AEIO-580
(P/N: LMO-AEIO-580)
•Service Letters, Bulletins and Instructions INDEX
•Service Letters, Bulletins and Instructions
Manufacturer: LYCOMINGENGINES
652 Oliver Street,
Williamsport, PA17 701, USA
Propeller: MTV-9-B-C/C 198-25 (3-blade)
MTV-14-B-C/C 190-130 (4-blade)
•Operation- and Installation Manual E-124
•Overhaul Manual and Parts List E-220
•Service Bulletins
Manufacturer: MT-PropellerEntwicklungGmbH,
Airport Straubing, 94348Atting,
Germany
Magneto: SLICK No. 6350 and 6393
•4300/6300 Ser. Magneto Maintenance and Overhaul Manual
(L-1363F)
•Service Bulletins (refer to Lycoming Service Letters, Bul-
letins and Instructions INDEX)
Manufacturer: ChampionAerospaceLLC
1230 Old Norris Road
Liberty, South Carolina , USA29657

CHAPTER 01
PAGE 5
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 16. June 2008
Magneto Start Booster: SlickSTART SS1001
•Operation, Maintenance and
Troubleshooting Manual L-1492
•Service Bulletins
Manufacturer: UNISONINDUSTRIES
530Blackhawk PartAvenue
Rockford, IL 61104 , USA
Cleveland Wheels & Brakes
•Maintenance Manual
•Service Bulletins
Manufacturer: Parker Hannifin Corporation
1160 Center Road
Avon,Ohio 44011,USA
HOOKER HARNESS
•General Restraint System Installation Guidelines
Manufacturer: HOOKERHARNESS
324 East Stephenson Street
Freeport, Illinois 61032, USA
Pointer 3000-10 ELT
•Operation and Installation Instructions
Manufacturer: PointerAvionics
76 Woolwich St. N.
PO Box 271
Breslau,Ontario
N0B1M0, Canada
GENERAL
PAGEDATE:29.May 2009

CHAPTER 01
PAGE 6
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 16. June 2008
Artex ME406 ELT
•Description, Operation, Installation and Maintenance
Manual ME406 and ME406HM ELT (P/N: 570-1600)
Manufacturer: ArtexAircraft Supplies
P.O. Box 1270
Canby, Oregon 97013
Other Vendor Equipment
(Vendor publication should be obtained directly from the
vendor.)
•Operation- and Installation Manuals
•Service Bulletins
01-00-01 Trade Marks
Even when the ware or brand names used in this manual are
not marked as registered trade-marks, this does not mean,
thatthese namesarefreeinthesensof trademarklegislation.
PAGEDATE:29.May 2009

CHAPTER 01
PAGE 7
MAINTENANCE MANUAL EXTRA 300/SC
PAGE DATE: 1. August 2014
01-10-00 SAFETY
To keep the security risks during the execution of the
inspectionandmaintenancework aslowaspossible,observe
the following points:
•Inspection and maintenance work has to be carried out only
by qualified and authorized personnel.
•The execution has to be in accordance with the respective
national safety requirements.
•Before beginning any work, this Maintenance Manual has
to be read and understood. In case of doubt or lack of infor-
mation the manufacturer has to be contacted for advice.
•The safety notes given in this manual are to be observed
unconditionally.
Refer to Chapter 02-10-06 for information concerning
safety notes.

PAGE DATE: 16. June 2008 CHAPTER 02
PAGE 1
MAINTENANCE MANUAL EXTRA 300/SC
Chapter 02
How to Use the Service Manual

PAGE DATE: 16. June 2008 CHAPTER 02
PAGE 2
MAINTENANCE MANUAL EXTRA 300/SC
Chapter 02
Table of Contents
Chapter Title
02-00-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-00 MANUAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 3
02-10-01 Manual Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-02 Chapter Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-03 Page Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
02-10-04 Figure Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
02-10-05 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
02-10-06 Notes/Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
02-20-00 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-01 Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-02 Service Bulletin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-03 Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
02-20-04 Fax-Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PAGE DATE: 16. June 2008 CHAPTER 02
PAGE 3
MAINTENANCE MANUAL EXTRA 300/SC
02-00-00 GENERAL
The set-up of the manual, the chapters and the handling
correspond to the regulations of theAir TransportAssocia-
tion ofAmerica,ATASpecification No. 100. Only the num-
beringofthepages andthelayouthavebeen changedtomake
workingwiththis manualeasier.
02-10-00 MANUAL DESCRIPTION
02-10-01 Manual Set-Up
The manual consists of groups, which are subdivided in
chapters. Additionally there are preceding pages, which
contain the List of Effective Pages, the Lists of Service
Bulletinsandthe RecordofRevisions. Inthelist ofchapters
the groups are marked by capital characters.
02-10-02 Chapter Set-Up
The chapter numbering system used in this manual repre-
sents the chapter set-up. It is a conventional dash-number
breakdown. The number is composed of three elements
which consist of two digits each:
02-10-02
chapter - section - subject
The first element shows the chapter (here: "How to Use the
Service Manual"). The second element shows the first sub-
division, which is called "section" (here: "MANUAL DE-
SCRIPTION").Thethirdelementshowsthe"subject",which
ishandled withinthe respectivesection (here:"Chapter Set-
Up").Thefirst threedigits referto thedefinitions oftheATA
Specification 100, where they exist; the other digits are

PAGE DATE: 16. June 2008 CHAPTER 02
PAGE 4
MAINTENANCE MANUAL EXTRA 300/SC
definedbythemanufacturer. Ifamore detailedbreakdownis
necessary, bold faced headlines like the following are used:
Powerplant
02-10-03 Page Numbering
Thepagenumberingbeginsatthecoversheetofeachchapter
with "Page 1". In contrast to theATASpecification 100, the
particular sections and subjects don't start with a new
numbering.
02-10-04 Figure Numbering
The figures are numbered in such a way that the first figure
in each chapter starts at "Figure 1".
Other manuals for 300/SC
2
Table of contents