Floe 510-27500-00 Quick start guide

SHEET 1 OF 28
FLOE QUICK ATTACH ROLL IN
X-DEEP & XX-DEEP WHEEL KIT
ASSEMBLY INSTRUCTIONS AND OWNERS MANUAL
4’, 5’, 6’ & 8’ WIDE DOCK SECTIONS
KIT P/N 510-27500-00, 510-27510-00, 510-27600-00, 510-27610-00
TOOLS REQUIRED
-(2) 9/16” SOCKETS/WRENCHES
-3/4” WRENCH/SOCKET
-CORDLESS DRILL WITH SOCKET
ADAPTER & 1-1/8” SOCKET OR
FLOE SPEED WRENCH
-TORQUE WRENCH
-TAPE MEASURE
-LEVEL
-BLOCKING MATERIAL
INSTRUCTION P/N: 610-27500-00
RELEASED 9/1/22
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com
*DOCK NOT INCLUDED
NOTE:
FOR USE IN APPROXIMATELY
49” - 89” OF WATER (X-DEEP)
68”-108” OF WATER (XX-DEEP)
WE RECOMMEND THAT THE
LOWER DOCK FRAME IS A
MINIMUM OF 8” ABOVE THE
WATER WHEN PROPERLY
ADJUSTED. HOWEVER, IF YOU
HAVE HIGH WAVE
CONDITIONS THAT
COMMONLY EXCEED 15”, WE
RECOMMEND THAT YOU RAISE
YOUR DOCK ACCORDINGLY.
NEVER ADJUST YOUR DOCK LEGS WITH
AN IMPACT WRENCH. NEVER ADJUST
YOUR DOCK LEGS WITH MORE THAN 15
FT-LBS OF FORCE. APPLYING TOO MUCH
FORCE TO YOUR DOCK LEGS WILL
DAMAGE THE MECHANISM.

SHEET 2 OF 28
LEG ADJUSTMEN T
NOTE:
FOR USE IN APPROXIMATELY 49”-89” (X-DEEP) &
68”-108” (XX-DEEP) OF WATER.
WE RECOMMEND THAT THE LOWER DOCK
FRAME IS A MINIMUM OF 8” ABOVE THE WATER
WHEN PROPERLY ADJUSTED. HOWEVER, IF YOU
HAVE HIGH WAVE CONDITIONS THAT
COMMONLY EXCEED 15”, WE RECOMMEND
THAT YOU RAISE YOUR DOCK ACCORDINGLY.
X-DEEP & XX-DEEP
WHEEL KIT
FULLY EXTENDED
X-DEEP & XX-DEEP
WHEEL KIT
FULLY COLLAPSED
NEVER ADJUST YOUR DOCK LEGS WITH
AN IMPACT WRENCH. NEVER ADJUST
YOUR DOCK LEGS WITH MORE THAN 15
FT-LBS OF FORCE. APPLYING TOO MUCH
FORCE TO YOUR DOCK LEGS WILL
DAMAGE THE MECHANISM.

SHEET 3 OF 28
SUNDECK INSTALLATION
8’ WIDE SHOWN
NOTE:
SHOWN WITH WHEELS TURNED IN. WHEN X-DEEP OR XX-DEEP WHEEL KITS ARE USED ON 8’ DOCK
AND SUNDECK SECTIONS, YOU WILL HAVE EXTRA PARTS (2 – 26” BRACES (002-02088-00)).

SHEET 4 OF 28
BILL OF MATERIALS
P/N 510-27500-00
P/N 510-27600-00
WHEEL KIT, QA X-DEEP (PAIR) BZ
WHEEL KIT, QA XX-DEEP (PAIR) BZ
NUMBER
PART NUMBER
QTY.
DESCRIPTION
1
001-02326-00
1
FASTENERS, QA ROLL-IN X-D/XX-D W/K PAIR
2
002-00064-00
4
BRACKET, W/K BRACE 1.125”
3
002-00285-00
4
BRACKET, QA DOCK SIDE BRACE
4
002-00291-00
2
QUICK CONNECT, QA ROLL-IN – 2”
5
002-02087-00
2
BRACE, WHEEL KIT – 46.5”
6
002-02088-00
4
TUBE, .875” X 1.063” X 26”
7
002-02089-00
2
BRACE, WHEEL KIT 52.75”
8
110-00223-02
110-00226-01
2
2
ASS’Y, LEG W/K (X-DEEP) BRONZE
ASS’Y, LEG W/K (XX-DEEP) BRONZE
P/N 001-02326-00
FASTENERS, QA ROLL-IN X-D/XX-D W/K PAIR
NUMBER
PART NUMBER
QTY.
DESCRIPTION
1A
001-26728-00
2
CLIP, STAINLESS STEEL SPINDLE
1B
001-70105-00
10
HHCS, 3/8-16 X 1” SS
1C
001-70110-00
8
HHCS, 3/8-16 X 1-3/4” 18-8 SS
1D
001-70114-00
2
HHCS, 3/8-16 X 2-3/4” 18-8 SS
1E
001-70119-00
2
HHCS, 3/8-16 X 4” 18-8 SS
1F
001-70123-00
2
HHCS, 3/8-16 X 5” 18-8 SS
1G
001-70205-00
2
HHCS, 1/2-13 X 1” SS 18-8
1H
001-71017-00
26
FLAT WASHER, 3/8” SAE SS 18-8
1I
001-76349-00
13
NUT, 3/8-16 ALUM.
1J
001-76350-00
2
NUT, 1/2-13 ALUM.
1K
010-00020-00
2
WASHER, 2.5” O.D. X 1.75” I.D.
NOTE:
EXTRA HARDWARE IS
INCLUDED THAT
MAY NOT BE USED
IN SOME
APPLICATIONS.

SHEET 5 OF 28
EXPLODED VIEW

SHEET 6 OF 28
BILL OF MATERIALS
P/N 510-27510-00
P/N 510-27610-00
WHEEL KIT, QA X-DEEP (SINGLE) BZ
WHEEL KIT, QA XX-DEEP (SINGLE) BZ
NUMBER
PART NUMBER
QTY.
DESCRIPTION
1
001-02325-00
1
FASTENERS, QA ROLL-IN X-D/XX-D W/K SINGLE
2
002-00064-00
2
BRACKET, W/K BRACE 1.125”
3
002-00285-00
2
BRACKET, QA DOCK SIDE BRACE
4
002-00291-00
1
QUICK CONNECT, QA ROLL-IN – 2”
5
002-02087-00
1
BRACE, WHEEL KIT – 46.5”
6
002-02088-00
2
TUBE, .875” X 1.063” X 26”
7
002-02089-00
1
BRACE, WHEEL KIT 52.75”
8
110-00223-02
110-00226-01
2
2
ASS’Y, LEG W/K (X-DEEP) BRONZE
ASS’Y, LEG W/K (XX-DEEP) BRONZE
P/N 001-02325-00
FASTENERS, QA ROLL-IN X-D/XX-D W/K SINGLE
NUMBER
PART NUMBER
QTY.
DESCRIPTION
1A
001-26728-00
1
CLIP, STAINLESS STEEL SPINDLE
1B
001-70105-00
5
HHCS, 3/8-16 X 1” SS
1C
001-70110-00
6
HHCS, 3/8-16 X 1-3/4” 18-8 SS
1D
001-70114-00
1
HHCS, 3/8-16 X 2-3/4” 18-8 SS
1E
001-70119-00
2
HHCS, 3/8-16 X 4” 18-8 SS
1F
001-70123-00
1
HHCS, 3/8-16 X 5” 18-8 SS
1G
001-70205-00
1
HHCS, 1/2-13 X 1” SS 18-8
1H
001-71017-00
17
FLAT WASHER, 3/8” SAE SS 18-8
1I
001-76349-00
9
NUT, 3/8-16 ALUM.
1J
001-76350-00
1
NUT, 1/2-13 ALUM.
1K
010-00020-00
1
WASHER, 2.5” O.D. X 1.75” I.D.
NOTE:
EXTRA HARDWARE IS
INCLUDED THAT
MAY NOT BE USED
IN SOME
APPLICATIONS.

SHEET 7 OF 28
EXPLODED VIEW

SHEET 8 OF 28
STEP 1
TURN DOCK UPSIDE DOWN AND BLOCK CORNERS (OR USE A SOFT SURFACE) TO PROTECT THE
DECK SURFACE (FIGURE 1.1). INSTALL (1) 1/2" X 1” BOLT AND (1) 1/2" NUT INTO EACH POCKET
WELDED ON THE DOCK (FIGURE 1.2). SLIDE THE WHEEL KIT BRACKETS ONTO THE WHEEL KIT LEGS
(FIGURE 1.3).
FIGURE 1.1
FIGURE 1.3
2X
NOTE:
DIAGRAMS SHOW 4’
WIDE DOCK
SECTIONS. IF YOU
ARE ATTACHING
WHEEL KITS TO AN
8’ WIDE SUNDECK,
REFER TO THE
EXPLODED VIEW ON
SHEET 3.
FIGURE 1.2
2X

SHEET 9 OF 28
INSERT WHEEL KIT LEGS INTO THE POCKETS THAT ARE WELDED ON THE DOCK (FIGURE 1.4). UNDER
NORMAL CONDITIONS, THE WHEEL KITS ARE MOUNTED AS SHOWN IN FIGURE 1.5A. IF NECESSARY,
WHEEL KITS MAY BE TURNED 180° FOR BOAT LIFT CLEARANCE. HOWEVER, SOME STABILITY MAY BE
LOST (FIGURE 1.5B). REFER TO DOCK OWNER’S MANUAL FOR SPECIAL CONDITIONS ON SETTING
UP YOUR DOCK. TORQUE THE 1/2” BOLT TO 20 FT-LB (FIGURE 1.6).
FIGURE 1.4
FIGURE 1.5A
FIGURE 1.5B
FIGURE 1.6
2X
2X

SHEET 10 OF 28
STEP 2
FOR BRACE PLACEMENT, REFER TO FIGURE 2.1. ATTACH THE 26” AND 46-1/2” CENTER BRACES TO
THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 5” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT, PER
SIDE (FIGURE 2.2).
FIGURE 2.1
FIGURE 2.2
2X

SHEET 11 OF 28
ATTACH THE 26” SIDE BRACES TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 1-3/4” BOLT, (2)
3/8” WASHERS, AND (1) 3/8” NUT (FIGURE 2.3). ATTACH THE OTHER END OF THE 46-1/2” TO THE
WHEEL KIT BRACE BRACKET USING (1) 3/8” X 4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT PER SIDE
(FIGURE 2.4).
FIGURE 2.3
FIGURE 2.4
2X
2X

SHEET 12 OF 28
ATTACH THE 52-3/4” SIDE BRACES TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 1-3/4”
BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT PER SIDE (FIGURE 2.5). CONNECT THE END(S) OF THE
(2) CENTER BRACE(S) TO THE BRACKET ON THE DOCK USING (1) 3/8” X 2-3/4” BOLT, (2) 3/8”
WASHERS, AND (1) 3/8” NUT (FIGURE 2.6).
FIGURE 2.5
2X
2X
FIGURE 2.6
IMPORTANT
:
CENTER BRACES
ON 5’, 6’, AND 8’
DOCK SECTIONS
ATTACH TO
INDEPENDENT
BRACKETS UNLIKE
4’ SECTIONS
WHICH SHARE A
BRACKET AS
SHOWN IN
FIGURE 2.6. A
DIFFERENT
CONFIGURATION
OF HARDWARE
WILL BE USED.

SHEET 13 OF 28
FOR SINGLE WHEEL KIT INSTALLATIONS, REFER TO FIGURE 2.7. ATTACH ONE END OF THE 26”
CENTER BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 5” BOLT, (2) 3/8” WASHERS,
AND (1) 3/8” NUT (FIGURE 2.8).
FIGURE 2.7
FIGURE 2.8

SHEET 14 OF 28
ATTACH ONE END OF THE 26” SIDE BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 1-
3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT (FIGURE 2.9). ATTACH ONE END OF THE 46-1/2”
CENTER BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X 4” BOLT, (2) 3/8” WASHERS,
AND (1) 3/8” NUT (FIGURE 2.10).
FIGURE 2.9
FIGURE 2.10

SHEET 15 OF 28
ATTACH ONE END OF THE 52-3/4” SIDE BRACE TO THE WHEEL KIT BRACE BRACKET USING (1) 3/8” X
1-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT (FIGURE 2.11). CONNECT THE END(S) OF THE (2)
CENTER BRACE(S) TO THE BRACKET ON THE DOCK USING (1) 3/8” X 2-3/4” BOLT, (2) 3/8”
WASHERS, AND (1) 3/8” NUT (FIGURE 2.12).
FIGURE 2.11
FIGURE 2.12

SHEET 16 OF 28
ATTACH THE ENDS OF THE 26” AND 52-3/4” SIDE BRACES TO THE DOCK SIDE BRACE BRACKET
USING (1) 3/8” X 1-3/4” BOLT, (2) 3/8” WASHERS, AND (1) 3/8” NUT PER BRACKET (FIGURE 2.13).
THE BRACE BRACKETS ARE ATTACHED TO THE DOCK BY PLACING THEM INTO THE DOCK SIDE
(FIGURE 2.14). INSERT (2) 3/8” X 1” BOLTS INTO THE BOTTOM OF THE BRACKET (FIGURE 2.15).
FIGURE 2.13
4X
4X
FIGURE 2.14
FIGURE 2.15
4X

SHEET 17 OF 28
TORQUE TO 6 FT-LBS MAXIMUM (FIGURE 2.16). TORQUE ALL 3/8” NUTS INSTALLED IN THIS STEP TO
THE SPECIFICATIONS SHOWN.OVERTIGHTENING THE FASTENERS WILL CRUSH THE BRACES (FIGURE
2.17).
FIGURE 2.16
4X
FIGURE 2.17

SHEET 18 OF 28
STEP 3
SLIDE WHEEL(S) (SOLD SEPARATELY) ONTO THE SPINDLE ON THE WHEEL KIT AND PLACE A 2-1/2”
WASHER ONTO THE SPINDLE (FIGURE 3.1). INSERT SPINDLE CLIP LEG INTO ONE OF THE HOLES IN
THE SPINDLE, THEN PULL CLIP DOWN TO SNAP OTHER CLIP LEG INTO THE SECOND HOLE (FIGURE
3.2).
FIGURE 3.1
FIGURE 3.2
2X
2X

SHEET 19 OF 28
STEP 4
TURN DOCK RIGHT SIDE UP (FIGURE 4.1). ATTACH QUICK CONNECTS TO THE WHEEL KIT END OF
THE DOCK SECTION IF ANOTHER SECTION IS TO BE CONNECT TO IT. TO ATTACH DOCK
SECTIONS IN A STRAIGHT LINE, QUICK CONNECTS SHOULD BE ASSEMBLED AS SHOWN. SPACE THE
QUICK CONNECTS AS FAR OUT AS POSSIBLE (FIGURE 4.2).
FIGURE 4.1
FIGURE 4.2

SHEET 20 OF 28
WHEN ANOTHER DOCK SECTION CONNECTS TO A SIDE OF THE DOCK, QUICK CONNECTS
SHOULD BE PLACED AS SHOWN (FIGURE 4.3). ATTACH USING A 3/8” X 1” BOLT PER CONNECT
(FIGURE 4.4).
FIGURE 4.3
FIGURE 4.4