EZPinball EZStern-01 Datasheet

AssemblyInstructions&
PartsListforEZPinball
Cabinet.
ModelNumber
EZStern‐01

Titebond #2WoodGlue
WoodGlueBrush
BaseCabinetScrews
BackBoxTrimScrews
ItemsNeededtoassembleyourEZPinball Cabinet
VolumeControlScrews
RatchetStrap(TwoPreferred)

PartsNeededtoassemblethe
BaseCabinet

AssemblingtheBaseCabinet
Step1–
LocateItem#2,3,4,and5.
Laythepanelsonaflatsurfaceas
shownonthephotoontheleft.
Step2–
Witharatchetstrapdryfitthepanels
togethertoensureallcornersaretight
andfreefrominterference.Notethe
cabinetisassembledwiththebottom
ofthecabinetfacingup
Step3–
DryfitItem#6(SupportStrut)inthe
dadojointsasshowninthephotoon
theleft
Step4‐‐ ApplyTitebond #2toall
cornersandsupportstruts.Secure
withratchetstrap.Removeexcessglue
fromcornersbothinternaland
external.UseaRatchetStraptosecure
thepanelstogether.
Optional‐‐ usetwoormoreratchet
strapstocreatetightercorners.

Step5–
ImmediatelyinstallItem1(Bottom
Panel)intheorientationshowninthe
photototheleftaftergluingtheside
panels.Thisensuresperfect90°
cornerswhilethegluedries.
Optional–Youcanglueinthebottom
panelorusethescrewsprovided.
Step6–
Rotatethecabinet180° soitisfacing
up.GlueandinsertItem6(Support
Strut)attherearofthecabinet.The
strutshouldbebelowthetopofthe
sidepanel.Wipeawayexcessglue.
Step7‐‐
DryfitItem#7(Head&NeckMount
Panel)withtherecessedcutfacingthe
frontofthecabinetasshown.Gluethe
paneltothecabinetandwipeaway
excessglue.
Step8‐‐
LocateItem#8(RightSidePlayfieldLift
Bracket)notingtheholecutinthis
piece.Gluethispieceintoit’s
correspondingchannelontheplunger
sideofthecabinetpanel.Wipeaway
excessglue.

Step9–
GlueinItem#11(PropRodHolder)
ensuringthispiecehasaholedrilled
throughit.Itwillbeplacedontheright
cabinetpanelbelowtheRightSide
PlayfieldLiftBracket.
Step10‐‐
GlueinItem#9(LeftSidePlayfieldLift
Bracket.)Itwillattachtothe
correspondingchannelontheleft
cabinetpanel.
Step11–
Item#10(Left&RightPlayfield
Support)willbegamedependentto
allowtheplayfieldtobesupportedin
theleftandrightcabinetpanels.
Optional,usescrewstomountthe
supportstoallowmovementifyou
shoulddecidetochangethemeslater.

Step12‐‐
Allowthecabinetgluetodry24to48
hoursbeforeremovingtheratchet
strap(s).
Optional–
Lightlysandtheentirecabinetoncedry
toremoveanyremainingexcessglue.
Step13–
GlueinItem#12(FrontLegBolt
Support)inthecornersclosesttothe
frontdoor.Ensurethatthelegbolts
willeasilyfitfromthefrontofthe
cabinetthroughtheseblocks.Wipe
awayexcessglue.
Step14–
GlueinItem#13(RearLegBolt
Support)inthecornersclosesttothe
backbox.Ensurethatthelegboltswill
easilyfitfromthefrontofthecabinet
throughtheseblocks.Wipeaway
excessglue.

PartsNeededtoassemblethe
BackBox

AssemblingtheBackBox
Step1‐‐
LocateItems15,16,17,18,19,20,&
21.
Laythepanelsonaflatsurfaceas
shownonthephotoontheleft.
Step2–
Dryfitthetwosidepanels,cabinettop,
andcabinetbottomtoensurepanels
aretightandfreefrominterference.
Removetopandbottompanelsnoting
thealignmentofthesidepanels.Apply
Titebond glueandreassembleItems
#17&#18(SidePanels).Wipeaway
excessglue.
Step3–
ApplygluetoItem#16(BottomPanel)
andassemble.Wipeawayexcessglue.

Step4–
ApplygluetoItem#19(TopPanel)and
assemble.Wipeawayexcessglue.
UseaRatchetStraptosecurethe
panelstogethermakingsurethestrap
isorientedatleast2”fromthefrontof
thecabinet.
Step5–
UsingtheBackBoxTrimscrewspre‐
installthescrewsintheleftsidepanel
with1/16”protrudingasshowninthe
photo.
Step6–
TakeItem#20(LeftSideTrim)and
securethescrewstothepanel.
Step7–
UsingtheBackBoxTrimscrewspre‐
installthescrewsintherightsidepanel
with1/16”protrudingasshowninthe
photo.SecureItem#21(RightSide
Trim)bytighteningthethreescrews.

Step8–
UsingtheBackBoxTrimscrewspre‐
installthescrewsinthetopsidepanel
with1/16”protrudingasshowninthe
photo.
Step9–
TakeItem#22(TopTrim)andsecure
thescrewstothepanel.
Step10–
TakeItem#24(InsertPanelSupport)
andglueintothebackboxsoitisflush
withtheleftsideofthecabinetand
flushwiththefrontofthemainleft
cabinetsidepanelasshowninthe
photototheleft.Thisgapneedsto
accommodatethebackglass andliftrail
Step11–
GlueItem#25(LowerBackglass
Support)tothebottombackboxpanel
asshowninthephotoontheleft.
ItisSTRONGLY recommendedyouuse
eithersmallsnailsorcountersunk
screwstofastenthispanelastheentire
weightofthebackglass willrestupon
it.

Step12–
WipeawayexcessglueandAllowthe
backboxgluetodry24to48hours
beforeremovingtheratchetstrap.
Optional–
Lightlysandtheentirebackboxonce
drytoremoveanyremainingexcess
glue.

PartsNeededtoassemblethe
Neckconnectingthebase
cabinettothehead.

AssemblingtheNeck
Step1–
LocateItems#27,#28,#29,#30
Laythepanelsonaflatsurfaceas
shownonthephotoontheleft.
Step2–
EnsureItem#29(RearSupport)is
facingupallowingthepowercordto
layinthisnotchonceassembled.Using
Titebond #2gluethefoursupports
togetherandwipeawayexcessglue.
Allowthegluetodry24to48hours
beforeremovingtheratchetstrap(s).
Step3–
PlacetheNeckassemblyontoItem#7
ofthebasecabinetandgluetheneck
assemblytothebasecabinetensuring
neckisflushwiththebackofthe
cabinetandproperlycentered.Itis
STRONGLY recommendedyouuse
eithersmallnailsorcountersunk
screwstofastenthispanelastheentire
weightofthebackboxwillrestuponit.
Optional–
Lightlysandtheentirecabinetoncedry
toremoveanyremainingexcessglue.