Factory Cat 290 Series Product manual

A
www.factorycat.com
R.P.S. Corporation Phone: 1-800-634-4060
P.O. Box 368 Fax: 1-866-901-3335
Racine, Wisconsin 53401
C
ACTORY
290/350 SERIES
Operator and Parts Manual
29O Rider Scrubber
350 Rider Scrubber
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11/23/20059:54:13AM

THESE TOUGH, COMPACT SCRUBBERS COMBINED THE PRODUCTIVITY OF RIDERS WITH THE
MANEUVERABILITY OF WALK-BEHINDS. FACTORY CATS ARE DESIGNED TO CLEAN SCHOOLS, MALLS,
WAREHOUSES, RETAIL OUTLETS, WHILE STANDING UP TO THE RIGORS OF CONTRACT CLEANING.
WITH TWO SPECIALIZED CLEANING SYSTEMS TO CHOOSE FROM, FACTORY CATS OFFER THE
PERFORMANCE AND CAPACITY REQUIRED TO CLEAN YOUR UNIQUE APPLICATION.
THE TWO "DISK" MACHINES, WITH 29", AND 35" SCRUB PATHS, OFFER GIMBALED BRUSHDRIVE AND 35%
MORE SCRUBBING POWER THAN COMPETITIVE BRANDS.
THE "CYLINDRICAL" MACHINES, OFFER ALL THE PERFORMANCE OF DISK SCRUBBERS PLUS THE ABILITY TO
SWEEP. THE CYLINDRICAL PICKS UP WOODCHIPS, NAILS, BROKEN GLASS, GRAVEL, AND METAL CHIPS.
THE DEBRIS IS HELD IN THE SLIDE-OUT HOPPER WHICH PERMITS EASY DISPOSAL.
PRODUCTIVITY IS A FUNCTION OF SCRUB WIDTH, RUN TIME AND TANK CAPACITY. THESE FACTORY CATS
TOP THE CHART, WHILE MAINTAINING UNSURPASSED MANUVERABILITY. WITH 40% LARGER TANKS,
WIDER SCRUB PATHS, HIGHER SCRUBING PRESSURES, MORE VACUUM, AND BIGGER BATTERY PACKS
YOU WILL HAVE LESS STOPPING TO REFILL, FEWER TRIPS DOWN THE AISLE, LESS DOUBLE SCRUBBING,
DRY SAFE CLEAN FLOORS, AND EXTRA RUN TIME.
THE OPERATOR SITS IN A SPRING- SUSPENSIONED, FULLY ADJUSTABLE, MID-BACK CHAIR. THE STEERING
COLUMN HAS FOUR SETTINGS, FURTHER ENHANCING OPERATOR COMFORT. HEADLIGHT, HORN
BACKUP ALARM, NON-MARKING TIRES, AND ARMRESTS ARE STANDARD. OPERATORS ARE ABLE TO
TURN WITHIN A64" AISLE, WHILE MAINTAINING EXCELLENT WATER CONTROL. WE ALSOOFFER, FOR
CLEANING IN REMOTE AREAS, A COMPLETE LINE OF HAND TOOLS, INCLUDING VAC WANDS, SPRAY
HOSES, AND POWERED SCRUB WANDS.
FACTORY CATS EXCLUSIVE "CENTRAL COMMAND II" ENERGY MANAGEMENT SYSTEM OFFERS
AUTOMATIC CONTROLS. WHEN THE OPERATOR STOPS THE MACHINE, BRUSHES, AND SOLUTION FLOW
STOPS, THE SAFETY-SET PARKING BRAKE IS APPLIED, AND VACUUM STOPS AFTER A 22 SECOND DELAY.
ALL "CENTRAL COMMAND" COMPONENTS, INCLUDING THE CURTIS CONTROLLER, AUTO REST CIRCUIT
BREAKERS, AND MARINE DUTY SWITCHES, ARE IN A SEALED MODULE.
FACTORY CATS USE THE MOST POWERFUL MOTORS AVALIABLE, SO THEY ARE TYPICALLY RUN AT ONLY
75% OF THEIR CAPACITY. THIS LEAVES POWER IN RESERVE FOR TIMES WHERE HEAVY STRIPPING IS
REQUIRED, AND GREATLY PROLONGS MOTOR LIFE. THESE FACTORY CATS ARE CONSTUCTED OF
HEAVY GAUGE STEEL, AND SPECIALLY PLATED OR POWDER PAINTED TO PROTECT YOUR INVESTMENT.
THE TANKS HAVE EXTRA THICK WALLS, QUALITY INSERTS, AND "THROUGH TUBES" FOR STRENGTH. STEEL
BUMPERS PROTECT THE SCRUBHEAD AND FRONT END FROM COLLISION DAMAGE. THE CORNER
ROLLERS ARE POLYURETHANE, AND TALL TO DISPERSE THE FORCE OF IMPACT WITHOUT LEAVING
MARKS ON YOUR WALLS. THE WHOLE MACHINE IS PUT TOGETHER WITH STAINLESS STEEL FASTENERS TO
HELP PROLONG THE LIFE AND DURABILATY OF YOUR MACHINE.
290/350 RIDER SCRUBBERS
A
C
ACTORY
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PAGE 23-24
PAGE 25-26
PAGE 27-28
PAGE 29-30
PAGE 31-32
PAGE 33-34
PAGE 35-36
PAGE 37-38
PAGE 39-40
PAGE 41-42
PAGE 43-44
PAGE 45-46
MACHINE INFORMATION
PLEASE FILL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE.
MODEL NUMBER_____________________________________________________________
SERIAL NUMBER:______________________________________________________________
INSTALLATION DATE:___________________________________________________________
INSTALLING DEALER:__________________________________________________________
DEALER CONTACT: ___________________________________________________________
ADDRESS:____________________________________________________________________
CITY, STATE, ZIP: ______________________________________________________________
PHONE NUMBER:_____________________________________________________________
THIS OPERATOR AND PARTS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE UNIT AND SHOULD
REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE TOMCAT 290/350
SERIES SCRUBBERS. YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL.
THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING.
MID-CENTRAL RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION.
TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY!
MACHINE INFORMATION FORM
WARRANTY REGISTRATION FORM
MACHINE SPECIFICATIONS
COMMON WEAR PARTS
SAFETY MESSAGES
!!SAFETY PRECAUTIONS!!
MACHINE FEATURES AND CONTROLS
MACHINE SETUP
OPERATION
CHARGING BATTERIES
MAINTENANCE
STORING MACHINE
PREVENTATIVE MAINTENANCE RECORDS
LCD MENU DISPLAY
TOUBLESHOOTING CENTRAL COMMAND
TROUBLESHOOTING
MACHINE PARTS
PAGE 1
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7-8
PAGE 9-10
PAGE 11-12
PAGE 13
PAGE 14
PAGE 14
PAGE 15-16
PAGE 17
PAGE 18-19
PAGE 20-21
PAGE 22-40
TABLE OF CONTENTS
SOLUTION SYSTEM
RECOVERY SYSTEM
FRAME TOP
FRAME BOTTOM
DOOR WIPER/ROLLER ASSEMBLY
STEERING /TRACTION ASSEMBLY
ACTUATOR SLIDE ASSEMBLY
DISK SCRUBHEAD ASSEMBLY
CYLINDRICAL DECK ASSEMBLY
CYLINDRICAL MECHANICAL
SQUEEGEE ASSEMBLY
CENTRAL COMMAND II COMPONENTS
PARTS BREAKDOWN ILLUSTRATION
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WARRANTY REGISTRATION FORM
***COMPLETE FORM IMMEDIATELY AND FAX BACK TO (886)-901-3335***
DEALER:________________________________________________________ SERIAL NUMBER:_________________
LOCATION (CITY, STATE):_________________________________________ INSTALL DATE:____________________
CUSTOMER:_____________________________________________________ HOUR METER:____________________
CONTACT:______________________________________________________ INSTALLED BY:___________________
ADDRESS:_______________________________________________________
CITY:_______________________STATE_______ZIP______________________
PHONE:_______________________ FAX:__________________________
FACTORY CAT MODEL NUMBER:_______________________________________
OPTIONS: 1.______________________________________ 4.______________________________________
2.______________________________________ 5.______________________________________
3.______________________________________ 6.______________________________________
PADS:_____________________________________________
BRUSHES:__________________________________________
SQUEEGEE SIZE:____________________________________
BUYER'S REPRESENTAVE HAS:
1. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE.
2. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE.
3. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL
BEFORE OPERATING THIS MACHINE.
DEALER REP. PRINT:___________________________________ SIGN:__________________________________
CUSTOMER PRINT:____________________________________ SIGN:__________________________________
R.P.S. CORPORATION
P.O. BOX 368
RACINE, WI 53401
PHONE: 800-634-4060
FAX 866-901-3335
WWW.FACTORYCAT.COM
PAGE 2
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C
ACTORY
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350
POLY
3/16" STEEL
12" X 5"
12" X 4"
61" X 35"
35", 38", OR 45"
810 LBS.
1,320 LBS.
(2) 18 INCHES
DIRECT
35 INCHES
(2) 1.0 HP
350 RPM
350 RPM
(2) 28 INCH OR (2) 32 INCH
CHAIN
28 INCHES OR 32 INCHES
2.0 HP
800 RPM
800 RPM
0-250 LB.
(5) AUTOMATIC SETTINGS
38 GAL
0-1.75 GPM
40 GAL
1.0 HP
2.0 HP
2.0 INCHES
5.0 INCHES
70 INCHES
(4) 396 AH
UP TO 6 HRS.
36 AMP, 110 VOLT
2.0 HP, SEALED
0-5 MPH
DYNAMIC BRAKING
35 INCHES
45,000 FT/HR
58,000 FT/HR
3 YEARS
1 YEAR
10 YEARS
PAGE 3
290
POLY
3/16" STEEL
12" X 5"
12" X 4"
61" X 29"
32", 35", OR 38"
750 LBS.
1,260 LBS
(2) 15.5 INCHES
DIRECT
29 INCHES
(2) 1.0 HP
350 RPM
350 RPM
(2) 26 INCHES
CHAIN
26 INCHES
2.0 HP
800 RPM
800 RPM
0-200 LB.
(5) AUTOMATIC SETTINGS
38 GAL
0-1.75 GPM
40 GAL
1.0 HP
2.0 HP
2.0 INCHES
5.0 INCHES
70 INCHES
(4) 396 AH
UP TO 6 HRS.
36 AMP, 110 VOLT
2.0 HP, SEALED
0-5 MPH
DYNAMIC BRAKING
29 INCHES
35,000 FT/HR
47,000 FT/HR
3 YEARS
1 YEAR
10 YEARS
MODEL
BODY CONSTRUCTION/DIMENSIONS
TANK MATERIAL:
CHASSIS CONSTRUCTION:
REAR WHEELS:
FRONT WHEEL:
SIZE (L X W X H):
SQUEEGEE SIZE:
WEIGHT (WITHOUT BATTERIES):
WEIGHT (WITH BATTERIES):
BRUSH/PAD SYSTEM
BRUSH/PAD DIAMETER (DISK):
DRIVE TO BRUSH (DISK):
SCRUBBING PATH (DISK):
BRUSH MOTOR POWER (DISK):
BRUSH MOTOR SPEED(DISK):
BRUSH SPEED (DISK):
BRUSH SIZE(CYLINDRICAL):
DRIVE TO BRUSH (CYLINDRICL):
SCRUBBING PATH (CYLINDRICAL):
BRUSH MOTOR POWER (CYLINDRICAL):
BRUSH MOTOR SPEED (CYLINDRICAL):
BRUSH SPEED (CYLINDRICAL):
BRUSH DOWN PRESSURE:
BRUSH ADJUSTMENT:
SOLUTION SYSTEM
SOL. TANK CAP:
SOLUTION FLOW RATE:
RECOVERY SYSTEM
REC. TANK CAP:
VACUUM POWER (STANDARD):
VACUUM POWER (OPTIONAL):
DRAIN HOSE:
CLEANOUT DOOR (OPTIONAL)
WATERLIFT:
BATTERY SYSTEM
BATTERY AH RATING:
BATTERY RUN TIME:
CHARGER (AUTOMATIC):
DRIVE SYSTEM
TRANSAXLE DESCRIPTION:
SPEED CONTROL:
BRAKING SYSTEM:
PRODUCTIVITY
SCRUBBING WIDTH:
SCRUBBING RATE/HOUR (NORMAL):
SCRUBBING RATE/HOUR (MAXIMUM):
WARRANTY
PARTS:
LABOR:
TANKS:
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11/23/2005 9:54:13 AM

COMMON WEAR PARTS
PAGE 4
ITEM
BRUSH TYPE
BRUSHES
SUPER-GRIT
TOUGH-GRIT
MIDI-GRIT
LIGHT-GRIT
POLY (.028)
NYLON (.016)
TAMPICO
PAD DRIVER
EXTRA PAD DRIVER RETAINING CLIP: 40-433
BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES
PADS
SUPER BLACK
BLACK
BROWN
GREEN
BLUE
RED
WHITE
SQUEEGEE KITS
KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE, AND (2) BACKUP WHEELS WITH HARDWARE
NOTE: IT IS STAMPED INTOTHE TOP OF THE SQUEEGEE BLANK, ON 32", 35", 38", AND 45" SQUEEGEES.
MODEL 290: HAS A38" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE
MODEL 350: HAS A 45" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE
NOTE: THE 32" AND 35" SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE
SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES.
SOAP
HEAVY DUTY DEGREASER
CITRUS
FREEZER
TIRE MARK REMOVER
CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION
MODEL
350-C
CYLINDRICAL
NA
32-521S
32-521C
32-521PS
32-521P
32-521N
32-521T
NA
NA
NA
NA
NA
NA
NA
NA
LINATEX
22-770L
25-770L
28-770L
290-770L
MODEL
350-D
DISK
18-421SS
18-421S
18-421C
18-421PS
18-421P
18-421N
18-421T
18-421D
18-422BB
18-422B
18-422BR
18-422G
18-422BL
18-422R
18-422W
NEOPRENE
22-770N
25-770N
28-770N
290-770N
MODEL
290-C
CYLINDRICAL
NA
25-521S
25-521C
25-521PS
25-521P
25-521N
25-521T
NA
NA
NA
NA
NA
NA
NA
NA
GUM RUBBER
22-770G
25-770G
28-770G
290-770G
MODEL
290-D
DISK
15-421SS
15-421S
15-421C
15-421PS
15-421P
15-421N
15-421T
15-421D
15-422BB
15-422B
15-422BR
15-422G
15-422BL
15-422R
15-422W
SIZE
32"
35"
38"
45"
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11/23/2005 9:54:13 AM

SAFETY MESSAGES
YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT
SAFELY IS AN IMPORTANT RESPONSIBILITY.
TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED
OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS
INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.
IT IS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH
OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEMENT.
THIS IS INTENDED FOR COMMERCIAL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN
AN INDOOR ENVIRONMENT, WITH THE RECOMMENDED PADS OR BRUSHES.
1. DO NOT OPERATE UNIT:
UNLESS TRAINED AND AUTHORIZED.
UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD.
IF UNIT IS NOT PROPER CONDITION.
2. WHEN OPERATING UNIT:
REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM
THE REVOLVING BRUSHES.
KEEP HANDS AND FEET AWAY FROM REVOLVINGBRUSHES.
DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT.
USE EXTREME CAUTION WHEN MANUEVERING.
3. BEFORE LEAVING:
MAKE SURE MACHINE IS TURNED OFF.
STOP ON LEVEL SURFACES.
DISCONNECT BATTERIES.
4. BEFORE SERVICING:
STOP ON LEVEL SURFACE, AND SECURE MACHINE.
DISCONNECT BATTERIES.
PAGE 5
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!! SAFETY PRECAUTIONS!!
WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS
OR ELECTROCUTION CAN RESULT. ALWAYS DISCON-
NECT THE BATTERIES BEFORE SERVICING MACHINE.
WARNING: BATTERIES EMIT HYDROGEN GASES,
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
OPEN FLAMES AWAY.
WARNING: CHARGE UNIT IN A WELL VENTILATED AREA,
AND KEEP BATTERY COMPARTMENT OPEN WHEN
CHARGING. EXPLOSION OR FIRE COULD RESULT.
WARNING: BATTERY ACID CAN CAUSE BURNS.
WEAR PROTECTIVE EYE WEAR ANDGLOVES WHEN
SERVICING BATTERIES.
WARNING: DO NOT STORE OUTDOORS OR PRESSURE
WASH. PREVENT FROM GETTING ELECTRONIC
COMPONENTS WET.
WARNING: THE USE OF PARTS AND SOLUTIONS OTHER
THAN RECOMMENDED BY THE MANUFACTURER MAY
CAUSE DAMAGE OR ENDANGER PEOPLE.
WARNING: DRESS SAFELY. DO NOT WEAR RINGS
OR METAL WRIST WATCHES WHILE WORKING ON THIS
MACHINE. THEY CAN CAUSE AN ELECTRICAL SHORT,
WHICH, CAN CAUSE SERIOUS BURNS. DO NOT WORK
ON THIS MACHINE WHILE WEARING A TIE, SCARF OR
OTHER LOOSE, DANGLING NECKWARE OR CLOTHING.
THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING
PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH.
WARNING: DO NOT USE THE MACHINE AS A STEP
LADDER OR CHAIR.
WARNING: ONLY OPERATE THIS MACHINE FROM
THE OPERATORS SEAT. IT WAS NOT DESIGNED TO
CARRY PASSENGERS.
WARNING: DO NOT OPERATE THIS MACHINE ON RAMPS
OR UNEVEN SURFACES. WHEN CLIMBING A RAMP,
ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT
UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE
INCLINE. DO NOT BACK DOWN OR TURN ON RAMPS!
WARNING: ALWAYS USE THE CHARGER PROVIDED
BY THE MANUFACTURER TO CHARGE THE MACHINE.
IT IS AN AUTOMATIC CHARGER, SPECIFICALLY
DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
IF YOU MUST USE A DIFFERENT CHARGER,
DISCONNECT THE BATTERIES BEFORE CHARGING.
THIS WILL PREVENT DAMAGE TO THE ELECTRONIC
SPEED CONTROLLER.
WARNING: UNDERSTAND THE DYNAMIC BRAKING
SYSTEM BEFORE YOU OPERATE THE MACHINE ON
RAMPS. MACHINE DOES NOT COAST. RELEASING
THE FOOTPEDAL WILL AUTOMATICALLY APPLY
BRAKING FORCE, AND STOP THE MACHINE.
WARNING: DO NOT PARK THE MACHINE ON
RAMPS ORSLOPES. THE MACHINE HAS APARKING
BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS
PARKED ON LEVEL GROUND.
WARNING: DO NOT OPERATE THE MACHINE IF
ANY PARTSHAVE BEEN REMOVED OR DAMAGED.
WARNING: DO NOT REMOVE, PAINT OVER, OR
DESTROY WARNING DECALS. IF WARNING DECALS
BECOME DAMAGED, THEY MUST BE REPLACED.
WARNING: DO NOT OPERATE MACHINE IN
UNSAFE CONDITION. IF THE MACHINE IS IN NEED OF
REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE,
THE MATTER SHOULD BE REPORTED IMMEDIATELY
TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE
MACHINE UNTIL IT IS RETURNED TO PROPER
OPERATING CONDITION.
WARNING: THIS MACHINE MUST ONLY BE
OPERATED BY TRAINED OPERATOR. AS PART OF HIS
OR HER TRAINING, THEY MUST READ THIS MANUAL
THOROUGHLY. IF EXTRA COPIES ARE NEEDED,
CONTACT YOUR LOCAL DEALER.
WARNING: ALWAYS TURN OFF THE MACHINE,
BEFORE LEAVING IT UNATTENDED.
WARNING: DO NOT OPERATE OVER ELECTRICAL
FLOOR OUTLETS. MAY RESULTS IN SERIOUS INJURY.
PAGE 6
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MACHINECONTROLS AND FEATURES
PAGE 7
43
42
41
35
34
30
31
32
33
26 28 29
27
21
20
1918
22
23 25
24
13 14 15 16
10
9
11 12
FIGURE 2.
FIGURE 3. FIGURE 4.
FIGURE 5 FIGURE 6A.
38
7
68
2
1
4
3
5
FIGURE 1.
FIGURE 6B.
37 36
39
40
17
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PAGE 8
CONTROLS AND FUNCTIONS
SEE FIGURES (1-6B) ON PAGE 7
SEE FIGURE 1
1. STEERING WHEEL: STEERS THE MACHINE.
2. ADJUSTABLE SEAT WITH ARM RESTS: YOUR MACHINE IS EQUIPPED WITH AN ADJUSTABLE SEAT WITH ARM RESTS FOR COMFORT
3. RECOVERY TANK: HOLDS UP TO 40 GALLONS OF DIRTY WATER RECOVERED BY THE MACHINE.
4. SOLUTION TANK: HOLDS UP TO 38 GALLONS OF CLEAN WATER AND SOLUTION DETERGENT.
5. HEAD LIGHT: HELPS YOU SEE IN LOW LIGHT AREAS AND TO WARN ONCOMING TRAFFIC.
6. FRONT DRIVE WHEEL: DRIVES AND STEERS MACHINE.
7. BUMPER ROLLERS: HELPS PREVENT DAMAGE TO MACHINE AND OBJECTS THAT YOU MAY DRIVE CLOSE TO WHILE CLEANING.
8. DOOR WIPER: GOES UP AND DOWN WITH SCRUB DECK TO KEEP WATER FROM SPLASHING OUT OF MACHINE.
SEE FIGURE2.
9. SEAT ADJUSTMENT: PERMITS THE SEAT TO BE ADJUSTED FORWARD AND BACKWARDS FOR OPERATORS COMFORT.
10. HORN BUTTON: SOUNDS THE HORN FOR WARNING ONCOMING TRAFFIC.
11. SOLUTION LEVEL INDICATOR: SHOWS OPERATOR THE PRECISE LEVEL OF CLEANING DETERGENT IN THE TANK.
12. SOLUTION FLOW CONTROL: USED TO MODULATE THE SOLUTION FLOW (GPM).
13. NON SLIPFLOOR PLATE: HELPS PREVENT SLIPPING WHILE GETTING ON AND OFF OF MACHINE.
14. FOOT PEDAL : CONTROLS THE ACCELERATION AND DECELERATION OF THE MACHINE.
15. CHARGER PORT: RED 50 USED TO RECEIVE CHARGER INPUT. NOTE: ONLY USE CHARGER PROVIDED.
16. ADJUSTABLE STEERING: FOUR SETTINGS FOR OPERATOR COMFORT AND EASE OF ENTRY.
17. CIRCUITBREAKER: 50 AMP RESETABLE CIRCUIT BREAKER.
SEE FIGURE 3
18. RECOVERY DRAIN HOSE: ALLOWS FOR CONTROLLED DRAINING OF THE RECOVERY TANK.
19. VACUUMHOSE: VACUUMIZES SQUEEGEE . NOTE: KEEP FREE AND CLEAR OF BLOCKAGE.
20. VACUUMHOSE: MAIN VACUUM HOSE FROM VACUUM TO RECOVERY TANK.
21. SQUEEGEE BLADE: SQUEEGEES WATER TO BE RECOVERED BY THE VACUUM HOSE.
SEE FIGURE 4
22. SIDE DOOR: PROVIDES EASY ACCESS TO SCRUB DECK.
23. SCRUB DECK: MAIN COMPONENTS THAT SCRUB AND CLEAN FLOORS.
24. REAR WHEELS: NON MARKING REAR TIRES
25. SQUEEGEE BLADE PROTECTION WHEELS: HELP PROTECT THE SQUEEGEE WHEN CLEANING CLOSE TO OBJECTS.
SEE FIGURE 5
26. RECOVERY ACCESS DOOR: USED FOR FLUSHING OUT RECOVERY TANK WITH FRESH WATER.
27. BATTERIES: YOUR MACHINEIS EQUIPPED WITHFOUR (6 VOLT DEEP CYCLE 396 AMP HOUR BATTERIES)
28. FOAM PROTECTION SCREEN: USED TOPROTECT VACUUM MOTOR FROM DEBRIS.
29. BATTERY ACCESS LID: USED TO VENT BATTERIES DURING CHARGING, OR TO ACCESS BATTERIES FOR SERVICE.
SEE FIGURES 6A AND 6B
30. HIGH WATER RECOVERY LIGHT: INDICATES WHEN THE RECOVERY TANK IS NEARLY FULL.
31. LCD SCREEN: LISTS FUNCTIONS AND SETTING OF THE MACHINE. (SEE PAGES 17-19)
32. SQUEEGEE SWITCH: RAISES AND LOWERS THE SQUEEGEE.
33. ONE TOUCH BUTTON: ACTIVATES BRUSHES, SQUEEGEE, VACUUM SYSTEM, AND SOLUTION FLOW SIMUTANEOUSLY.
34. LOW WATER SOLUTION LIGHT: INDICATES WHEN THE SOLUTION TANK IS DOWN TO 5 GALLONS.
35. MENU CONTROL: SCROLLS THROUGH DIFFERENTOPTIONS ON THE LCD DISPLAY.
36. KEY SWITCH: TURNS THE MAIN POWER ON AND OFF.
37. OPTIONAL RECYLING SWITCH: TURNS ON THE RECYCLING PUMP. (GREEN)
38. SCRUB DECK DOWN PRESSURE SWITCH: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK.
39. VACUUM WAND SWITCH: TURNS ON THE VACUUM MOTOR. (WHITE)
40. OPTIONAL SPRAY JET: TURNS ON THE SPRAY JET PUMP. (BLUE)
41. SCRUB DECK SWITCH: RAISES AND LOWERS THE SCRUB DECK.
42. SOLUTION SWITCH: OPENS AND CLOSES THE SOLUTION VALVE. GLOWS BLUE WHEN OPEN.
43. FORWARD/REVERSE SWITCH: CONTROLS THE DIRECTION OF THE TRACTION MOTOR. (RED)
chadv
11/23/2005 9:54:13 AM

MACHINE SETUP
UNCRATING MACHINE
CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF
DAMAGE. BATTERIES ARE IN THE UNIT.
TO UNCRATE THE MACHINE, REMOVE BANDING FROM
AROUND THE CRATE. TAKE OFF THE TOP AND SIDES
AND DISPOSE OF PROPERLY. REMOVE BANDING
FROM MACHINE. REMOVE THE CHOCKS AROUND
THE DRIVE WHEELS. FOLD DOWN RAMP, AND DRIVE
MACHINE OFF OF THE BASE. NOTIFY THE CARRIER
IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED.
CONNECTING BATTERIES
YOUR MACHINE IS EQUIPPED WITH (FOUR) 6 VOLT,
DEEP CYCLE, 396 AMP HOURS BATTERIES, WHICH
FORM A 24 VOLT SYSTEM. MAXIMUM BATTERY
DIMENSIONS ARE 7"W X 15"L X 15"H.
1. TURN ALL SWITCHES TO THE OFF POSITIONAND
REMOVE KEY.
2. HINGE OPEN THE BATTERY ACCESS LID TO
ACCESS THE BATTERY COMPARTMENT.
3. ALL OF THE FOUR BATTERY CABLES ARE
CONNECTED TO THE BATTERIES. LOCATE ANY
LOOSE ONES AND CONNECT TO THE OPEN
TERMINAL. TIGHTEN WITH9/16" WRENCH.
(SEE FIGURE 7.)
4. TURN ON MAIN POWER SWITCH AND CHECK
THE BATTERY CONDITION METER TO ENSURE
CORRECT INSTALLATION. CHARGE BATTERIES IF
NEEDED. (SEE: BATTERY CHARGING)
2. LOOSEN THE TWO WING NUTS ON THE SQUEEGEE
ANDSLIDE THEM INTO THE SLOTS IN THE SQUEEGEE
MOUNTING PLATE. THE SQUEEGEE TRAIL WHEELS
SHOULD FACE OUTWARD. (SEE FIGURE 9.)
3. TIGHTEN THE TWO WINGNUTS, AND CONNECT
VACUUM HOSE FROM THE MACHINE TO THE
SQUEEGEE. (SEE FIGURE 9.)
4. YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH,
BY USING THE PITCH ADJUSTMENT. (SEE FIGURE 9.)
PAGE 9
ATTACHING SQUEEGEE
1. LOWER THE SQUEEGEE MOUNTING PLATE BY
DEPRESSING THE SQUEEGEE SWITCH TO THE DOWN
POSITION. (SEE FIGURE 8.)
FIGURE 7
FIGURE 8.
FIGURE 9.
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PAGE 10
6. WHEN BOTH BRUSHES ARE ENGAGED REPLACE
THE BRUSH ACCESS DOOR AND TIGHTEN IT BACK
DOWN WITH THE WINGNUTS. (SEE FIGURE 15.)
***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***
ATTACHING
CYLINDRICAL BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRUB DECK BY DEPRESSING THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
(SEE FIGURE 10.)
3. OPEN THE SIDE DOORTO ACCESS CYLINDRICAL
SCRUB DECK
4. UNSCREW THE THREE WINGNUTS ON THE BRUSH
ACCESS DOOR AND REMOVE THE DOOR.
(SEE FIGURE 13.)
ATTACHING
DISK BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRUB DECK BY DEPRESSINGTHE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
(SEE FIGURE 10.)
7. LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE
DOOR AND DEPRESS THE LATCH UNTIL THE DOOR
IS SECURED. (SEE FIGURE 12.)
3. OPEN SIDE DOOR TO ACCESS SCRUB DECK
4. SELECT THE CORRECT PADS OR BRUSHES THAT
BEST MEET YOUR CLEANING APPLICATION.
CONSULT YOUR LOCAL DEALER FOR ASSISTANCE.
5. PAD INSTALLATION ATTACH PADS TO PAD
DRIVERS BEFORE CONNECTING DRIVERS TO
MOTOR HUB.
6. ATTACH BRUSHES OR PADS TO MOTOR HUBS.
SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT
BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE
SURE THE SCISSORS CLOSE AND LOCK ONCE THE
BRUSHES ARE ON. (SEE FIGURE 11.)
5. SLIDE THE BRUSHES INONE AT ATIME. WHEN YOU
GET THE BRUSH ON THE DRIVER SPIN IT WITH YOUR
HAND UNTIL YOU FEEL IT ENGAGE AND DROP IN.
(SEE FIGURE 14.)
7. LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE
DOOR AND DEPRESS THE LATCH UNTIL THE DOOR
IS SECURED. (SEE FIGURE 12.)
FIGURE 10.
FIGURE 11.
FIGURE 12.
FIGURE 13.
FIGURE 14.
FIGURE 15.
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PAGE 11
ONE PASS SCRUBBING
STEPS: (SEE FIGURE 17.)
1. TURN MACHINE ON WITH THE KEY SWITCH.
2. LOWER SQUEEGEE BY PRESSING THE SWITCH.
3. LOWER SCRUB HEAD TO THE FLOOR, USE THE
TOP HALF (+) OF THE BRUSH SWITCH.
4. TURN ON THE SOLUTION SWITCH AND ADJUST
THE SOLUTION LEVER TO THE DESIRED SETTING.
5. BEGIN SCRUBBING BY DEPRESSING THE
FOOT PEDAL SLOWLY AND THEN TO THE
SPEED REQUIRED, THE HEADLIGHT
SHOULD ILLUMINATE.
6. ONCE THE MACHINE BEGINS TO MOVE,
CHECK THE DOWN PRESSURE GAUGE. START
SCRUBBING AT THE#1 OR # 2 MARKS, DO NOT
USE THE #4 OR #5 MARKS WITHOUT
MANAGEMENTS APPROVAL.
7. TO OPERATE MACHINE IN REVERSE,
SIMPLY SWITCH THE REVERSE SWITCH TO
THE REVERSE POSITION, BACK UP ALARM
MAY SOUND AND YOUR REV SPEED IS SET
TO ROUGHLY 50% OFFORWARD.
8. TO STOP THE MACHINE, LET OFF OF THE
FOOT PEDAL, AND THE MACHINE WILL
STOP AUTOMATICALLY.
OPERATION
PRE-CLEANING CHECK LIST
READ AND UNDERSTAND THE SAFETY SECTION ON
PAGE 5 AND 6 BEFORE OPERATING MACHINE.
1. CHECK BATTERY CONDITION GAUGE ON
THE CENTRAL COMMAND II LCD SCREEN.
TO CHECK GAUGE PUSH MENU CONTROL
BUTTON UNTIL BATTERY GUAGE APPEARS.
MAKE SURE BATTERIESARE FULLY CHARGED
BEFORE USING.
2. CHECK THE CONDITION OF PADS OR BRUSHES.
3. CHECK THE CONDITION OF THE SQUEEGEE BLADES.
4. TRANSPORT THE MACHINE TO THE FILLING
STATION. RAISE THE SCRUBHEAD AND
SQUEEGEE WHEN TRANSPORTING.
5. TURN MACHINE OFF.
6. OPEN SOLUTION FILL DOOR AT THE SIDE OF
THE MACHINE AND FILL THE TANK WITH UP
TO 38 GALLONS OF CLEAN WATER. THE
CLEAR TUBE AT THE FRONT OF THE MACHINE INDICATES
THE AMOUNT OF WATER IN THE TANK.
7. ADD CLEANING CHEMICAL. USE THE PROPER
DILUTION RATIO INDICATED ON THE BOTTLE.
NOTE: USE ONLY NONFLAMMABLE COMMERCIAL
CLEANING CHEMICALS. YOUR AUTHORIZED
DISTRIBUTOR CAN ASSIST YOU IN SELECTING A
PROPER CHEMICAL. 1
2
3
4
5
4
7
6
FIGURE 16. FIGURE 17.
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PAGE 12
OPERATING HINTS
1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS
DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED
FLOW. TO INCREASE THE SOLUTION FLOW RATE, MOVE
THE SOLUTION LEVER TO THE OPERATORS RIGHT. TO SHUT
THE SOLUTION OFF COMPLETELY, USE THE SWITCH, OR
JUST RELEASE THE FOOT PEDAL.
2. KEEP AN EYE ON THE REC FULL LIGHT TO MAKE SURE
THERE IS NOT FOAMY BUILDUP IN THE RECOVERY TANK. IF
EXCESS FOAM BEGINS TO DEVELOP, POUR A
RECOMMENDED FOAM CONTROL SOLUTION INTO THE
RECOVERY TANK. FOAM IS USUALLY AN INDICATION OF
EXCESSIVE SOAP.
3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING
AROUND WALLS AND OBJECTS. YOU SHOULD REDUCE THE
SPEED, TO MAINTAIN CONTROL WHEN TURNING.
4. IF SQUEEGEE STARTS TO STREAK, RAISE AND WIPE THE
BLADES WITH A CLEAN CLOTH. IF THE PROBLEM
CONTINUES, CHECK THE BLADES FOR WEAR OR DAMAGE,
AND ROTATE IF NEEDED. YOU NEED TO PRESWEEP BEFORE
SCRUBBING.
5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE
THE SCRUB BRUSHES EVERY WEEK.
6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE
FLOOR, SUCH AS SOCKETS, GRATES, DIES, FOR THEY WILL
DAMAGE THE PADS AND SQUEEGEE BLADES.
7. DURING BRIEF STOPS YOU DO NOT HAVE TO TURN
ANYTHING OFF, THE BRUSHES AND SOLUTION WILL
AUTOMATICALLY STOP WHEN THE FOOT PEDAL IS
RELEASED.
8. ALWAYS KEEP AN EYE ON YOUR GAUGES. THEY LET
YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A
GLANCE. IF YOUR BATTERY GAUGE IS READING LOW,
YOU MUST STOP IMMEDIATELY, AND RECHARGE.
RUNNING THE BATTERIES DEAD, WILL RESULT IN DAMAGE
TO THE BATTERIES. EXCESSIVE SCRUBBING PRESSURE WILL
BLOW A BREAKER.
9. WHEN YOU RUN OUT OF SOLUTION, RAISE THE BRUSHES,
AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL
IT IS CONSUMED. THESOLUTION SIGHT HOSE IS USED TO
INDICATE THE LEVEL OF DETERGENT REMAINING IN THE
TANK.
10. WHEN YOU ARE READY TO STOP, PICK UP THE
BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE
SQUEEGEE, AND DRIVE THE MACHINE BACK TO THE
CHARGING AREA. BE SURE TO DRAIN BOTH TANKS BEFORE
STORING MACHINE.
DRAINING RECOVERYTANK
ALWAYS EMPTY RECOVERY TANK WHEN REFILLINGTHE
SOLUTIONTANK. TO DRAIN THE RECOVERY TANK, PERFORM THE
FOLLWING STEPS.
1. REMOVE DRAIN HOSE FROM THE EXPANSION PLUG HOLDER
BY TUNING THE T-HANDLE COUNTER CLOCKWISE. OPEN THE TOP
"RECOVERY ACCESS LID" AND FLUSH OUT WITH WATERTO KEEP
TANK CLEAN. (SEE FIGURE 18.)
2. RINSE THE RECOVERY TANK AFTER EVERY USE. THIS WILL
PREVENT HEAVY BUILDUP ON THE BOTTOM OF THE TANK,
FOUL ODORS, AND CLOGGING OF THE DRAIN HOSE.
3. ONCE TANK IS EMPTY, PUT DRAIN HOSE BACK ON THE
PLUG AND TIGHTEN BY TURNING THE T-HANDLE CLOCK WISE.
DRAINING SOLUTION TANK
TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE
SOLUTION TANK, PERFORM THE FOLLOWING STEPS.
(SEE FIGURE 19.)
1. ROTATE THE BLUE SOLUTIONTANK DRAIN VALVE OUTWARDS.
FIGURE 18.
FIGURE 19.
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PAGE 13
BATTERY
CHARGING
CAUTION: THE FOLLOWING INSTRUCTIONS ARE
INTENDED FOR THE 24V CHARGER SUPPLIED WITH
THE MACHINE. DO NOT USE ANY OTHER
CHARGER WITH THIS MACHINE.
CHARGER
SPECIFICATIONS
OUTPUT VOLTAGE OF 24 VOLTS.
OUTPUT CURRENT OF 36 AMPS MAX.
INPUT VOLTAGE OF 110 VOLTS/60 HZ.
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.
DANGER: ALWAYS CHARGE BATTERIES IN A WELL
VENTILATED AREA. BATTERIES EMIT HYDROGEN
GAS. EXPLOSION OR FIRE CAN RESULT. KEEP
SPARKS AND FLAME AWAY. SHIELD EYES WHEN
SERVICING BATTERIES AND AVOID CONTACTWITH
BATTERY ACID. LEAVE ACCESS PANEL OPEN WHEN CHARGING!
1. TRANSPORT MACHINE TO A WELL VENTILATED
AREAFOR CHARGING.
2. TURN THE MACHINE OFF.
3. HINGE OPEN THE BATTERY ACCESS PANEL TO
EXPOSE THE BATTERIES. (SEE FIGURE 20.)
(CAUTION ALWAYS WEAR EYE PROTECTION WHEN
BATTERIES ARE EXPOSED)
4. CHECK THE WATER LEVEL IN EACHBATTERY.
DO NOT CHARGE THE MACHINE UNLESS THE
WATER IS SLIGHTLY HIGHER THAN THE PLATES. IF
NEEDED, ADD ENOUGH DISTILLED WATER TO JUST
SLIGHTLY COVER THE PLATES. DO NOT OVER FILL.
BATTERIES CANOVERFLOW DURING CHARGING.
REPLACE CAPS BEFORE CHARGING.
5. WITH THE RED CHARGER PLUG DISCONNECTED
FROM THE MACHINE, PLUG THE CHARGER
POWER CORD INTO A GROUNDED 110 VOLT
STANDARD WALL OUTLET.
(SEE FIGURE 21.)
6. CONNECT THE RED CHARGER PLUG INTOTHE
BATTERY CHARGING PORT LOCATED ON THE
LOWER PORTION OF THE STEERING TOWER.
7. THE CHARGER WILL AUTOMATICALLY BEGIN
CHARGING, AND AUTOMATICALLY SHUT OFF
WHEN FULLY CHARGED (CHECK GAUGE)
8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG
THE RED CHARGER PLUGFROM THE MACHINE
AND DISCONNECT THE CHARGER FROM THE
WALL OUTLET.
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF
NEEDED, ADD DISTILLED WATER UP TO THE
CORRECT LEVEL. BE CERTAIN TO REPLACE THE
CAPS SECURELY AND TO WIPE OFF THE TOP OF
THE BATTERIES WITH A CLEAN CLOTH.
FIGURE 20.
FIGURE 21.
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PAGE 14
MONTHLY
MAINTENANCE
1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR
WEAR AND SPRING TENSION.
2. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND
BOLTS.
3. CHECK TO SEE IF BATTERY CABLES ARE TIGHTENED
(TIGHTEN IF NEEDED)
4. CHECK PARKING BRAKE
5. CHECK CONDITION OF SCRUB DECK LIFTING CABLE.
YEARLY
MAINTENANCE
1. CALL YOUR LOCAL DEALER FOR YEARLY MAINTENANCE
STORING MACHINE
1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO
DRAIN ALL WATER FROM THE MACHINE.
2. REMOVE THE RECOVERY TANK LID TO PROMOTE AIR
CIRCULATION.
3. RAISE BRUSHES AND SQUEEGEE.
MAINTENANCE
DAILY MAINTENANCE
1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER
USE SOILED PADS WHEN CLEANING. REPLACE
PADS WHEN THEY BECOME PACKED WITH RESIDUE.
2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT
SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY
TANK.
3. DRAIN AND RINSE TANKS THOROUGHLYINSPECT
VACUUMHOSE FOR ANY OBJECTS OBSTRUCTING
THE AIR FLOW.
4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN
CLOTH. STORE SQUEEGEE IN THE RAISED POSITION
TO PREVENT DAMAGE OR SETTING OF THE BLADES.
5. WIPE DOWN MACHINE IF NEEDED. USE A
NONABRASIVE, NON SOLVENT CLEANER, OR A
CLEAN DAMP CLOTH.
6. RECHARGE THE BATTERIES IF NEEDED.
WEEKLY
MAINTENANCE
1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE
BATTERIES, AND FILL AS NEEDED. ALWAYS USE
DISTILLED WATER TO REFILL BATTERIES. BATTERIES
SHOULDBEFILLED APPROXIMATELY 3/4" TO 1" ABOVE
THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES
TO LEAK DURING CHARGING. THE CHARGING
PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY,
WHICH EFFECTIVELY INCREASES THE VOLUME OF THE
ELECTROLITE.
2. CLEAN BATTERY TOPS TO PREVENT CORROSION.
3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT
AND RIGHT TO LEFT. ON CYLINDRICAL MODELS
FROM FRONT TO BACK, OR END TO END IF USING
DIFFERENT MATERIALS.
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PAGE 15
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKEDNOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PAST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:_________________
MANAGER SIGNATURE:_________________________________________ DATE:_________________
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PAGE 16
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKEDNOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PAST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:_________________
MANAGER SIGNATURE:_________________________________________ DATE:_________________
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PAGE 17
FIGURES 22-25.
1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES.
(SHOWN ON ALL MENU DISPLAYS)
2. SCRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN PRESSURE ON THE BRUSHES. (SEE FIGURE 22.)
3. VACUUM ON - TELLS YOU WHEN THE VACCUM IS ON. (SEE FIGURES 22. AND 23)
4. SCRUBBING MOTORS ON - TELLS YOU WHEN THE BRUSH MOTORS ARE RUNNING. (SEE FIGURES 22. AND23.)
5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS ON. (SEE FIGURES 23. AND 24.)
6. SCRUBBING BRUSH HOUR METER - TELLS YOU THETOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED.
(SEE FIGURE 24.)
7. TRANSPORT HOUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 24.)
8. ERROR WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 25.)
9. DIAGNOSTIC CODE - WHEN THE MACHINE HAS DETECTED AN ERRORIT WILL DISPLAY THE WARNING SYMBOL
AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 25.)
( FOR COMMAND ERROR CODES AND DISCRIPTIONS SEE PAGE 18. AND 19.)
LCD SCREEN MENU DISPLAYSLCD SCREEN MENU DISPLAYS
SCREEN # 2
SCREEN # 1
SCREEN #3 SCREEN #1 W/ERROR CODE
*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***
1
11
1
2
3
4
3
45
5
6
7
98
(FIGURE 25.)
(FIGURE 22.) (FIGURE 23.)
(FIGURE 24.)
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PAGE 18
TROUBLESHOOTING CENTRAL COMMAND
(FIGURE 26.)
(FIGURE 27.)
(FIGURE 28.)
(FIGURE 29.)
NOTE: THIS MACHINE IS OPERATED BY A SOPHISTICATED ELECTRONIC "BRAIN" THAT HAS MANY FAIL-SAFES WITHINIT. THE
BRAIN SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DIGIT NUMERIC CODE OF WHAT IS WRONG IN THE LCD WINDOW.
MOST OF THESE CODES REQUIRE ATECHNICIAN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE
UNCOMFORTABLE WITH, ESPECIALLY IF YOU ARE NOT USED TO WORKING ON ELECTRONICS.
THE COMPLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL, WHICH IS
AVAILABLE TO TECHNICAL PEOPLE. HOWEVER, WE HAVE INCLUDED THE BASIC CODES THAT YOU CAN USUALLY RESOLVE
YOURSELF.
1. 1E03 AND 1E04 ERROR. CHECK THE SMALL SAFETY
SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD.
THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND
BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS
PLUGGED IN. THE SWITCHMAY BE STUCK, OR THE PLUG
TWISTED AT ANANGLE, ENGAGING THE SWITCH. THIS
CODE WILL ALSO FLASH IF THE WIRING BECOMES VERY
WET. IN THIS CASE, EITHER WAIT UNTIL THE WIRING DRIES
OUT, OR CALL A TECHNICIAN.
2. 7601 AND 7602 ERROR. PAD CURRENT OVER LOAD.
THIS CAN CAN OCCUR WHEN THE PADS HIT ABUMP IN THE
FLOOR. TO RESTART THE PADS, TURN OFF THE KEY AND
TURN IT ON AGAIN. TO AVOID THIS ERROR, EITHER SLOW
DOWN ON BUMPY PARTS OF THE FLOOR, OR REDUCE
DOWNPRESSURE ON THE PADS.
3. 1600 ERROR. VOLTAGE EXCEEDS THE MAXIMUM.
EITHER THE BATTERIES ARE MIS-WIRED, OR THE CHARGER IS
STILL PLUGGED INTO THE MACHINE.
4. 7700, 7701, 7702, AND 7703 ERROR. THE VACUUM
MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LIMITS.
TURN OFF KEY AND TURN ON AGAIN TO CLEAR.
chadv
11/23/2005 9:54:13 AM
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