Factory Cat GTR User manual
www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
(800) 634-4060 | (+001) 262-681-3583 V18.234
©2018 RPS Corporation FC-GTR-OP-EN
Operating Instructions (EN)
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
Scan With Phone for more Information
- 2 - FC-GTR-OP-EN
INTRODUCTION
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of
your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before
operating or servicing the machine.
This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:
• The machine is regularly maintained - per the Authorized Local Distributor.
• The machine is operated with reasonable care and caution.
• The machine is maintained with manufacturer supplied parts.
LOCATE SERIAL NUMBER
The serial number of your machine is located on the lower half of the steering column of the machine.
AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
FC-GTR-OP-EN - 3 -
TABLE OF CONTENTS
Introduction 2
Locate Serial Number 2
Table Of Contents 3
Safety Messages 4
Safety Labels 6
LCD Screen 7
Operation Controls 8
Operation Controls 9
Operation Controls 10
Service Cabinet 11
Spray Jet Controls (Optional) 12
Suds Controls (Optional) 13
ZERO3 Controls (Optional) 14
Manager Lock Outs (Optional) 15
Headlights & Work-lights (Optional) 16
Side Broom System (Optional) 17
RPM Mode Switch (Optional) 18
Battery Setup 19
Remove Squeegee 20
Adjust Squeegee 21
Remove From Charger 22
Transportation - Forward 23
Transportation - Reverse 24
Fill Solution Tank 25
Operation - Scrubbing 26
Draining Recovery Tank 27
Draining Solution Tank 28
Flushing Recovery Tank 29
Clean Drain Saver 30
Clean Cylindrical Hopper 31
Clean Vac Box System 32
Remove Disk Brushes 33
Remove Cylindrical Brushes 34
Parking Brake 35
Charge Batteries 36
Battery Chargers 37
Common Wear Parts 38
Round Disk Brushes: 38
Round Disk Pads: 38
Cylindrical Brushes: 38
P&G Controller Common Error Codes 40
- 4 - FC-GTR-OP-EN
You will see four kinds of safety reminders in this manual:
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate
injury or damage to this machine or nearby objects. CAU-
TION also can be used to alert against unsafe practices.
NOTICE
NOTICE indicates information considered important, but
not hazard-related. This safety message may be related to
property damage or warranty warnings.
Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.
DO NOT OPERATE THIS MACHINE:
• Unless you are trained and authorized to do so by your RPS Authorized Local Distributor
• Unless you have read and understood this Operator’s Manual
• On surfaces with greater than an 2% / 3.49° grade
• On Loading Docks
WHEN OPERATING THIS MACHINE:
• Remove loose objects from the floor that could be projected from the rotating Brushes
• Keep your hands and feet away from the rotating Brushes
• Do not operate this machine where flammable liquids, vapors, or dust are present
• Use caution when maneuvering
• Wear PPE
BEFORE LEAVING THE MACHINE:
• Drain “clean” Solution & “dirty” Recovery solution into APPROVED drains
• Park the machine on a level surface
• Turn the machine off & remove key
BEFORE SERVICING THE MACHINE:
• Disconnect the Batteries
• Wear PPE
SAFETY MESSAGES
DANGER
Explosive hydrogen gas forms when Batteries are
charging. An open flame or spark can cause this gas
to explode. Serious personal injury or property damage
could occur. Only charge the Batteries in this machine
in a well ventilated area.
DANGER
Flammable materials can cause an explosion or fire.
Do not use flammable materials in Tank or pick up.
FC-GTR-OP-EN - 5 -
WARNING
The Batteries in this machine produce hazardous
voltage which can cause electrical shock, burns and/
or electrocution. Always disconnect Batteries before
servicing this machine.
WARNING
When climbing or descending ramps, always drive
machine forward. To avoid overturning the machine,
Do not back down ramps. Do not drive across inclines.
Do not turn while ascending or descending ramps.
Overturning the machine can cause serious injury or
death.
WARNING
Do not use water that exceeds 130°F / 54°C. If water
is above said temperature, this will void the Tank
Warranty.
WARNING
Do not park this machine on ramps or slopes. Always
park this machine on a level, hard surface. Do not
operate this machine outdoors or on uneven surfaces.
WARNING
The Batteries in this machine contain sulfuric acid,
which causes burns to skin. If battery acid contacts
clothing or skin, rinse the effected area with cold water
immediately. If battery acid gets on your face or in your
eyes, flush the area immediately with cold water and
seek medical attention.
WARNING
To avoid electrical shock, do not operate this machine
over electrical floor outlets.
WARNING
Dress safely. Do not wear rings or metal wrist watches
when servicing this machine, as they can cause an
electrical short circuit which can cause serious burns.
WARNING
Do not remove, paint over or destroy warning decals. If
warning decals become damaged, call 1-262-681-3583
for free replacements.
WARNING
Dress safely. Do not wear a neck tie, scarf, or any
loose or dangling clothing while operating this machine.
Loose or dangling clothing or neck-wear can tangle in
rotating parts, causing serious injury or death.
WARNING
Always turn off this machine before leaving it
unattended. Do not allow untrained persons to operate
this machine.
WARNING
NO RIDERS. Do not carry passengers on this machine.
Do not use this machine as a stepladder or work
platform.
WARNING
Understand the dynamic braking system before you
operate the machine on ramps. Machine may coast.
WARNING
Before you service a Battery, always wear face
protection, protective gloves and protective clothing.
Battery acid or battery explosion can cause serious
injuries.
CAUTION
To avoid damage to this machine, use only cleaning
solutions and replacement parts recommended by the
manufacturer.
CAUTION
Do not operate this machine if any parts have been
damaged or removed.
CAUTION
Always use the automatic battery charger provided
by the manufacturer of this machine to charge the
Batteries of this machine. It is designed to charge
the Batteries at the appropriate rate. If you must use
a different charger, disconnect the Batteries before
charging to avoid damage to the electronic speed
controller.
CAUTION
To avoid damage to the electronic control components
of this machine, Do not store this machine outdoors. Do
not pressure wash this machine.
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Read and obey all Safety Labels on your equipment. If you have questions about these labels, ask your supervisor.
These images indicate where on the Safety Labels are located. If ever the labels become illegible, worn off, or torn,
promptly report it to your supervisor and replace it.
SAFETY LABELS
DANGER
USE ONLY DISTILLED WATER IN THE BATTERIES. USE
ONLY THE OEM CHARGER PROVIDED WITH THE MA-
CHINE. ALWAYS DISCONNECT THE BATTERY BEFORE
SERVICING THE MACHINE.
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
EXPLOSIVE HYDROGEN GAS FORMS WHEN
BATTERIES ARE CHARGING. AN OPEN FLAME
OR SPARK CAN CAUSE THIS GAS TO EXPLODE.
ONLY CHARGE THE BATTERIES IN THIS MA-
CHINE IN A WELL VENTILATED AREA.
TO AVOID DAMAGE TO THIS MACHINE:
s53%!002/6%$$%4%2'%.43/.,9
s7!4%24%-0%2!452%-534./4%8#%%$˚F/ 54˚#
s$/./453%()'(0%2#%.4!'%",%!#(-)8452%
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
&,!--!",%-!4%2)!,3#!.#!53%!.
%80,/3)/./2&)2%$/./453%&,!-
-!",%-!4%2)!,3).4!.+/20)#+50
FC-GTR-OP-EN - 7 -
** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS **
1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries
(Shown on all menu displays)
2. SOLUTION OUTPUT INDICATOR - Indicates the gallons per minute (GPM) 0 - 1.0
3. SCRUBDECK DOWN PRESSURE INDICATOR - Sets the down pressure on the Brushes / Pads
4. SCRUB MOTORS ON - Indicates the Brush Motors are in operation
5. SOLUTION ON - Indicates the solution flow is ON
6. VACUUM ON - Indicates the Vacuum is ON
7. KEY SWITCH HOUR METER - Indicates total hours the machine has had keyswitch ON
8. TRANSPORT HOUR METER - Indicates total hours the drive system has been in operation
9. SCRUB BRUSH HOUR METER - Indicates total hours the brush motors have been in operation
10. VACUUM HOUR METER - Indicates total hours the vacuum motor has been used
11. DIAGNOSTIC CODE - Displays diagnostic code which helps troubleshoot issues
12. ERROR WARNING SYMBOL - Indicates when there has been a diagnostic code error
SCREEN #2 (MAINTENANCE)
10
9
8
7
SCREEN #3 (WITH ERROR CODE)
11
12
SCREEN #1 (OPERATOR)
1 2 3 4 5 6
LCD SCREEN
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1. 2. 3.
EMERGENCY
STOP
OPERATION CONTROLS
2
3
1
FC-GTR-OP-EN - 9 -
4. 5. 6.
7. 8.9.
10.
4 5 6 7 8
OPERATION CONTROLS
9 10
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11. 12. 13.
14. 15.
65% 100%
16.
17. 18.
OPERATION CONTROLS
17 18
14 15
11
16
12 13
FC-GTR-OP-EN - 11 -
SERVICE CABINET
19 20 21 22 23 24
19. SOLUTION FILTER:
Standard Solution Feed Filter
for scrubdeck.
20. VAC BOX UNLOADER:
Unloader valve for the Yellow
Vac Box. Water present in the
Yellow Vac Box will drain when
vacuum is off.
21. VACUUM
DISCHARGE:
Water passed through the
Vacuum Motor will be visible
in the reservoir and excess
will flow from the blue hose.
Indicates service required.
22. SUDS DRAIN:
Drain detergent from Suds
reservoir.
23. ZERO3 FILTER:
Optional ZERO3 (O3+) Ozone
System Solution Filter.
24. BATTERY DRAIN:
Drain any fluid from Poly
Battery Box.
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25.
SPRAY JET CONTROLS (OPTIONAL)
25
FC-GTR-OP-EN - 13 -
SUDS CONTROLS (OPTIONAL)
250:1 (~0.5oz / gal [~4ml / 1L]) - “Single Dose”
125:1 (~1oz / gal [~8ml / 1L]) - “Double Dose”
O - OFF
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ZERO3 CONTROLS (OPTIONAL)
Turn regular solution OFF, when using ZERO3
Aqueous Ozone.
100% - Yellow/Green Lights ON
O - OFF
65% - Green Light ON
FC-GTR-OP-EN - 15 -
MANAGER LOCK OUTS (OPTIONAL)
CONTROLLING MANAGER LOCK OUTS:
When the key is in the LOCKED position, keys can be removed and Solution OR Down-pressure cannot be adjusted.
UNLOCKED LOCKED
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HEADLIGHTS & WORK-LIGHTS (OPTIONAL)
OFF OFF
HEADLIGHTS & REAR WORK-LIGHTS ON HEADLIGHTS & REAR WORK-LIGHTS ON
HEADLIGHTS ON HEADLIGHTS ON
FC-GTR-OP-EN - 17 -
SIDE BROOM SYSTEM (OPTIONAL)
ON ON
OFF OFF
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RPM MODE SWITCH (OPTIONAL)
RPM
100% 100%
80% 80%
100% RPM
80% RPM
100% RPM
80% RPM
100% RPM
80% RPM
100% RPM
80% RPM
FC-GTR-OP-EN - 19 -
4
WARNING
Before you service a Battery, always wear face
protection, protective gloves and protective clothing.
Battery acid or battery explosion can cause serious
injuries.
WARNING
The Batteries in this machine contain sulfuric acid,
which causes burns to skin. If battery acid contacts
clothing or skin, rinse the effected area with cold water
immediately. If battery acid gets on your face or in your
eyes, flush the area immediately with cold water and
seek medical attention.
Torque Settings:
8-12 ft/lbs (10.8 - 16.3 joules)
36-VDC
BATTERY SETUP
1
OFF
2
5
3
NOTICE
Batteries are a possible environmental hazard. Consult
your Battery supplier for safe disposal methods.
- 20 - FC-GTR-OP-EN
REMOVE SQUEEGEE
1
OFF
3
2
4A
BB
C
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