fadini VIGILO 2250 User manual

FITTING INSTRUCTIONS
GB
®

2
Ø 200
PIC. 1
INSTRUCTIONS TO FOLLOW FOR THE INSTALLATION OF THE AUTOMATION VIGILO 2250
IGILO 2250
V
FOR A PERFECT APPLICATION AND CORRECT PERFORMANCE OF THE EQUIPMENT IT IS RECOMMENDED TO FOLLOW THESE
INSTRUCTIONS AND DIAGRAMS
IMPORTANT: THE INSTALLATION IS TO BE CARRIED OUT BY A QUALIFIED TECHNICIAN IN COMPLIANCE WITH THE SAFETY NORMS
EN 12453 - EN 12445, AND THE MACHINE DIRECTIVE 98/37/CE. A COMPLETE RISK ANALYSIS IS TO BE MADE IN COMPLIANCE WITH
THE EXISTING SAFETY REGULATIONS
GENERAL FEATURES
This product can be classified as a type of automated bollard, fully retractable into the ground. It is easy and simple to install as no
special adjusting or calibration is required. The main application is traffic control. VIGILO 2250 is an electro-hydraulically operated post
having a Ø 200 mm diametre and a max. stroke of 500 mm.
The main advantage of this product is semplicity of installation: soon after fixing the location enclosure, fit the mechanism into it, carry
out the electrical connections and the system is ready to work.
Once a pulse is given (either by keyswitch or remote control), the post starts rising. A reflecting sticker makes it well visible, and an
optional flashing lamp or traffic lights ensure clear indication of the post movements or status. An electronic control panel fitted with
a microprocessor allows full automatic operations as required (optional sensing loops, photocells etc. ...) can be connected.
PRELIMINARY LOCATION CONSIDERATIONS
Before commencing installation ensure that:
- The area where the enclosure is to be located is free from underground services, which may interfere with installation.
- The properties of the soil are adequate to the required application.
- No obstruction interferes with the post movements.
Vigilo 2250 flush
with road level
to allow access
Stroke 500 mm
Vigilo 2250 raised
above ground level
to stop traffic
The post is vertically operated to
rise above the road pavement
Enclosure assembly to be
located underground in a
suitable pit
Cable length 10 metres

3
PRELIMINARY OPERATION: SEPARATION OF THE POST ASSEMBLY
PIC. 2
First operation. Once the enclosure cover plate is removed, you can have access to the mechanism, and the components ie. the inner
motor pump and actuator assembly can be easily lifted out using mechanical aid. Pic.2
IMPORTANT: make sure the electric cables are not damaged or accidentally removed from termination.
ENCLOSURE COVER PLATE
HYDRAULIC MOTOR PUMP
POST COVER
EDGE PROTECTION RUBBER RING
HOUSING CYLINDER
AND PISTON ASSEMBLY
CABLE OF THE OPEN LIMIT
SWITCH (LOWERED POST),
10 METRE LENGTH
ELECTRIC MOTOR CABLE
10 METRE LENGTH
LIFTING EYE
LIFTING
MECHANISM
RISING POST
LOCATION ENCLOSURE

4
INSTALLATION OF THE LOCATING ENCLOSURE
410 mm
845 mm
410 mm
170 mm
675 mm
Ø 275 mm
205 mm
205 mm
PIC. 3
205 205
410
410
170
205
PIC. 4
1,0 m
230 mm
230 mm
870 mm
435 mm
870 mm
PIC. 5
435 mm
The foundation enclosure is the component that is designed to house the automation and it should be set into the ground so that the
top of it is at ground level.
IMPORTANT: the upper square section of the foundation enclosure (where the motor pump unit is to be fitted) is not centered to the
lower tube where the guide tube and piston assembly are to be located: there is a distance of 17 cm from the "back side" of the enclosure
to the tube centre line (Pic. 13 and 14).
Front viewView of the side where a hole is
provided for a cable duct to be fitted
- A hole will be required in the road surface where Vigilo 2250 is to be located, as indicated in Pic. 5. Provision is made within the unit
for the entry of a Ø 50 mm duct to the electronic control unit (the cables are 10 m long). Provide a soakaway by pouring shingle into
the hole up to 15 cm from bottom level.
Front side Back side
Depth to hole
centre 120 mm
FRONT SIDE
BACK SIDE
FRONT SIDE
BACK SIDE
15 cm
Shingle to provide
a soakaway
12 cm
Depth from duct centre.
This duct to lead the cables
to the control unit
Ø50 mm duct for the
cables to be connected
to the control panel
(cable length 10 metres)
Locating tube
Electronic
control unit
Elpro 10 PLUS CEI

5
PIC. 6
30 cm55 cm
15 cm
1,0 m
PIC. 7
- Once located the enclosure into the pit, it is important that the
top edge is flush with the ground level.
- Fill with soil up to 55 cm and the remaining 30 cm with concrete
Pic. 6
INNER ASSEMBLY INSTALLATION
For this operation it is fundamental that the location enclosure
is very firmly set in its foundation, therefore it has to be carried
out only after you are satisfied that the concrete is well set and
the electrical duct coupled to the enclosure and laid under the
ground.
- A suitable lifting harness should be passed through the eye in
the bollard top and attached to a lifting mechanism. The assembly
should be raised from the ground and positioned directly above
the location enclosure.
- Next step. The motor and the limit switch cables should be
pulled through the duct (a rope pull-through previously inserted),
and the inner assembly gently lowered onto the location enclosure.
IMPORTANT: Pull the electric motor and limit switch cables
through the duct to the control unit. Be careful not to damage or
remove the cables from their termination Pic.7
Once satisfied that the guide tube assembly is properly fitted inside the location enclosure, fit back the bollard lid and the enclosure
cover plate (Pic. 8 on page 6).
FRONT SIDE
BACK SIDE
IMPORTANT: Once the installation
operations are completed the
enclosure top edge must be flush
with road surface
55 cm approx.
Fill this distance
with soil
30 cm approx.
Fill this distance
with concrete
Concrete foundation
15 cm approx.
Shingle to clear
of standing water
Foundation
enclosure
FRONT SIDE
Electronic control unit
Elpro 10 PLUS CEI
Ø50 mm duct laid
under the ground
Electric motor and limit
switch cables, 10 m length
Guide tube
assembly
Lifting harness

6
ELECTRICAL CONNECTIONS TO THE CONTROL UNIT ELPRO 10 PLUS CEI
8910 22 23 16 17 18
20µF
Drwg. 4377
PIC. 8
BOLLARD
VIGILO
2250
Vigilo 2250 is supplied fitted with two cables: one for the 230V 50Hz electric motor, the other cable should be connected to terminals 9
and 10 , limit switch Open (Pic.8)
The electric motor should be connected as indicated in the diagram, a 20μF capacitor in parallel with the two live terminals.
Control unit
ELPRO 10 PLUS CEI
Power supply
230V 50Hz
Electric
Motor
Cable
20μF capacitor fitted inside
Elpro 10 PLUS CEI
Earth
Limit switch cable
Important: Bridge the
Common and Limit Switch
Close (terminals 8 and 9)
Read the description of the electronic control unit Elpro 10 PLUS CEI on page 8 Pic. 10
Common Common Live Live Limit switch Open N.C. (Lowered bollard) Limit switch Close N.C.
N.O. Contact
Blue
Black
Brown

7
ELECTRICAL WIRING DIAGRAM
1
2
3
3
4
5
6
7
8
8
9
4 x 1 mm
2
2 x 1 mm2
4 x 1 mm2
4 x 1 mm2
10
2 x 1 mm
2
cable RGB
2 x 1 mm
2
4 x 1 mm
2
2 x 1 mm
2
PIC. 9
Read the diagrams that follow carefully and familiarise yourself with their contents before starting the electrical connections (Pic. 9
and Pic. 10)
IMPORTANT: All the electrical components should be properly earthed (Pic.9).
- For the power supply, electric motor and flashing lamp use wires having a square section of 1,5 mm2for a distance not superior to
50 m. For longer distances use 2 mm2wires.
- To connect the photo cells, key or button operated switches and other accessories, 1 mm2wires can be used.
ESSENTIAL COMPONENTS OF THE INSTALLATION:
1 - Miri 4 flashing lamp with incorporated aerial
2 - Prit 19 keyswitch
3 - Polo 44 photo cell projector
4 - Jubi 433 receiver in weather-proof casing
5 - Elpro 10 PLUS CEI electronic control unit
6 - Electrical junction box
7 - Differential magnetic thermal mains switch
(rating 30mA , protection 6-10A)
8 - Polo 44 photo cell receiver
9 - Bollard Vigilo 2250
10 - Jubi 433 transmitter
ELECTRICAL WIRING DIAGRAM
~50 cm

8Drwg. No. 4333
In case of failure of the panel:
- Check voltage supply. It must be 230V or 400V 50Hz
- Check fuses
- Check photocells if contacts are normally closed
- Check all NC contacts
- Check that no voltage drop has occurred from the
control panel to the electric motor
The electronic control panel Elpro 10 Plus CEI, new generation, is designed to operate sliding gates. Power supply is 230/400V
single-phase and three-phase. Built in full compliance with BT 93/68/CE Low/High Voltage and EMC 93/68/CE Electro-Magnetic
Compatibility Regulations. Fitting operations are recommended by a qualified technician in conformity to the existing safety
standards.
The manufacturing company declines any responsability for incorrect handling and application; also, it reserves the right to
change or update the control panel any time.
PLEASE NOTE:
- The control panel must be installed in a sheltered, dry place, inside the box provided with it.
- Fit the mains to the control panel with a 0.03A high performance circuit breaker.
- Use 1.5 mm2section wires for voltage supply, electric motor and flashing lamp. Maximum recommended distance 50 m.
Use 1 mm2section wires for limit switches, photocells, push-buttons/key-switch and accessories.
- Bridge terminals 1 and 2 if no photocells are required.
- Bridge terminals 3 and 6 if no key- or push-button switches are required.
N.W: To fit extra accessories such as lights, CCTV etc. use only solid state relays to prevent damages to the microprocessor.
DIP-SWITCH
145678
2
ON
OFF
3
Dip-Switch:
1= ON. Photocells. Stop while opening
2= ON. Radio. No reversing while opening
3= ON. Automatic closing
4= ON. Preflashing activated
5= ON. Radio. Step by step. Stop in between
6= ON. Dead Man Control (Dip 4=OFF and Dip 3=OFF)
7= ON. No lamp on during dwell time
8= OFF. No function
TSR
PULIN 3
26
27
28
3
DIP-SWITCH
ON
OFF
145678
23
L2 L3 L4 L5 L6
L7
L8 L9
174 10 11 12 13 19 20
285
396
STOP
COMMON
OPEN
CLOSE
230V 25W max
FLASHING LAMP
230/400V
L1
L10
F4=630mA
Transformer
protection
F6=630mA
24V protection
RADIO
PLUG-IN
CARD CONNECTOR
TRANSFORMER
MOTOR RUN TIME
from 5 to 128s
DWELL TIME
from 5 to 128s
PEDESTRIAN
OPENING TIME
from 3 to 30s
-
+
-
+
-
+
-
+EXT TIME (electric lock and
courtesy light) from 2 to 255s
T4
T3
T2
T1
PHOTOCELLS
SAFETY EDGE
RADIO
LIMIT SWITCH CLOSE
LIMIT SWITCH OPEN
COMMON LIMIT SWITCH
18
16 17
COMMON
M
MOTOR
U
WV
21 22
NEUTRAL
S
LIVE
2322
ELECTRIC LOCK OR
12V AC RELAY FOR
230V COURTESY LIGHT
RS RS
CAPACITOR
230V 50Hz
SINGLE-PHASE
VOLTAGE SUPPLY
400V 50Hz
THREE-PHASE
VOLTAGE SUPPLY
NEUTRAL
LIVE
Led Status Indication:
L1= 230V 50Hz power supply. Alight
L2= Photocells, if obstructed light goes off
L3= Open. Alight whenever an Open pulse is given
L4= Close. Alight whenever a Close pulse is given
L5= Stop. It goes off on pulsing Stop
L6= Radio. It goes on by pressing a transmitter button
L8= Limit switch Close; off when gate is closed
L9= Limit switch Open; off when gate is open
L10= It stays on for a time equal to the time set on T4
L7= Gate Status; it flashes on gate opening
24V OUTPUT max. load:
2 pairs photocells
1 radio receiver
F1=8A mains F2=8A mains F3=8A mains
F5=1A flashing lamp
protection
Voltage cut off switch
and cover locking knob
ELPRO 10 PLUS CEI
INDICATION LAMP
24V max. 3W
LIVE
LIVE
PIC. 10
ELPRO 10 plus 1.4
MICROPROCESSOR

9
Drwg. No. 4333
12
Button switch:
3456
Photocells and Safety Edge:
12 13
PHOTOCELLS AND
SAFETY EDGE
24V OUTPUT (MAX. LOAD:
2 PAIRS PHOTOCELLS
1 RADIO RECEIVER)
Push Button Switch Pulin 3:
26
27
28
3
COMMON
Led to indicate status
of Open - Stop - Close
switches
RS RS Connect a 12VAC
Relay (T4 Trimmer
Time from 2s to 255s)
to operate a 230V
lamp
Electric lock:
RS RS Set the T4 Trimmer Time
to the lowest value The
electric lock is excited
for 2 seconds
7
3
LOW VOLTAGE ELECTRICAL CONNECTIONS
1
DIP-SWITCH 1:
ON: Photocells stop gate while opening,
reverse it on closing once obstacle is
removed
OFF: Photocells do not stop gate while
opening, reverse it on closing in
case of an obstacle
STOP
COMMON
OPEN
CLOSE
Limit switch:
10
COMMON
89
LIMIT SWITCH CLOSE LIMIT SWITCH OPEN
Radio Contact:
COMMON
RADIO
CONTACT
- Open/Close (Standard)
- Travel reversing on
pulsing
- Step by step 2
5
ON: Step by step. Stop in between
OFF: Standard operating mode
ON: Gate is not reversed while opening
OFF: Any pulse reverses the gate
DIP-SWITCH 2 and 5 (NEVER set BOTH of
them to ON at the same time):
Light ON = Open gate
Light OFF = Closed gate
Flashing (fast) 0.5s = Closing gate
Flashing (normally) 1s = Opening gate
Flashing (slowly) 2s = gate is stopped
24V 3W Indication Light:
311
Courtesy light:
Flashing lamp:
19 20
230V MAX 25W
4
Power supply:
Single- and Three-
phase Motors:
ELECTRIC POWER CONNECTIONS
-
+
T1
MOTOR RUN TIME
OPEN / CLOSE
from 5 to 128s
T2
-
+
DWELL TIME
from 5 to 128s
7
230V 400V
CAPACITOR
18
16 17
COMMON
M
MOTOR
U
WV
230V 50Hz SINGLE-
PHASE
21 22
NEUTRAL
S
LIVE
2322
DIP-SWITCH 4 and 7:
21 22
TR S
LIVE
2322
ON: Pre-flashing
OFF: No pre-flashing
ON: Lamp is not operating during
Dwell Time. Automatic Mode.
OFF: It flashes during Dwell Time.
Automatic Mode.
400V 50Hz THREE-
PHASE
Hold on switched (Deadman) control:
Pedestrian Opening:
Trimmer T3
-
+
OPERATING MODES
from 3 to 30s. It can be activated by
any pulse (eg. by remote control)
superior to 2s
3
DIP-SWITCH 3
ON= Automatic Closing
OFF= No Automatic. Semi-automatic
closing by pulse
Automatic / Semiautomatic:
Automatic Operation: any pulse opens the gate, the gate stays
open as long as the Dwell time expires as set by T2 trimmer, then
it closes automatically, no pulsing is required.
Semi-automatic Operation: any pulse opens the gate that stays
open. A second pulse to Close is required for the gate to close.
Open and Close operations are achieved "by holding a
switch on" (no relay self-holding is involved) therefore a
phisical attendance is required to keep the gate opening
or closing until either the button or key is released.
Remote Controlled Operations Excluded
during Dwell Time on Automatic Mode:
3
ON= Automatic Closing
OFF= Closing by Pulse 5
ON: Step by step. Stop in between
OFF: Standard Operations
With this setting it is not possible to operate the gate by remote control during the dwell time on automatic mode.
DIP-SWITCH 2=ON, 3=ON and 5=ON
DIP-SWITCH 6
6
ON= Deadman Control. Dip-switch 4=OFF
and Dip-switch 3=OFF
OFF= Standard Operations
How it works: Set the clock to the required time. On the pre-set time the gate is automatically opened and held open. Any further pulsing (even
by remote control) is not accepted by the system until the time pre-set by the clock has expired. On expiring and after the pre-set dwell time
the gate is closed automatically.
T3 trimmer on to zero, Dip-Switch 3=ON.
DIP-SWITCH No.3=ON Automatic Closing
Time clock:
3
ON= Automatic Closing
OFF= No Automatic. Semi-automatic
closing by pulse
43
COMMON
COMMON
OPEN
NO
-
+
Pedestrian Trimmer T3
set on to zero
2
ON: No reversing on opening
OFF: Travel reversing on any pulsing
Dwell Time
from 5 to 128s
T2
-
+
COMMON
OPEN
4
3
LIVE
LIVE

10
891011 12 22 23
3
4
5
6
7
8
1
2
PIC. 12
PIC. 11
Optional green/red traffic lights can be used to indicate that the post
is fully lowered or raised (Pic.11). An interface is required to be fitted
to the control unit for the electrical connections (Pic.12).
Fuse 2A
Control Unit
ELPRO 10 PLUS CEI
GREEN
RED
Mains
Supply
230V 50Hz
IMPORTANT: For security reasons, failure of the red
light prevents even the green light from illuminating
Interface for the electrical
connections of the green/red
traffic lights
Traffic lights
Red Light 230V 25-60W
Green Light 230V 25-60W
Limit Switch Contact
Access Blocked
(Red Light Illuminated)
Bollard VIGILO 2250
Common
Limit Swith Open (Lowered bollard)
Limit switch Close
Limit
switch
N.C.
Mains
Green
Light
Red
Light
APPLICATION OF TRAFFIC LIGHTS

11
MANUAL RELEASE SYSTEM
PIC. 13
In events like power failure, it is possible to manually operate the bollard by following the instructions in picture 13: first unscrew the
Release Plug (1), locate the Release Spanner into the over-ride valve (2) and rotate anti-clockwise by one turn to over-ride the hydraulic
circuit (3); push gently downward to lower the bollard (4) and eventually re-establish normal operation by rotating the spanner clockwise
to the original position (5).
To re-establish normal operation, first turn the spanner clockwise to "lock" the hydraulic circuit, make sure that the system is supplied
with voltage and pulse for the bollard to rise.
Release
spanner
3 - One turn anti-clockwise
to over-ride
2 - Locate the spanner
in the over-ride valve
1 - Unscrew the
protection plug
4 - Push gently to lower
the bollard
5 - Turn the spanner
clockwise to lock the
hydraulic circuit

Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. [phone] r.a. - Fax [phone] - e-mail: [email protected] - www.fadini.net
OVERALL DIMENSIONS
PIC. 14
510
845
1,35 m
Ø 200
410 410
170
Ø275
10
®
s.n.c .
CHECKING AND MAINTENANCE:
To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended that inspections
and maintenance are made by qualified technicians to the whole installation ie. both the mechanical and electronic parts as well as wiring:
- Oil-hydraulic automation: maintenance every 6 months
- Electronic and safety equipment: maintenance monthly
AUTOMATIC GATE MANUFACTURERS
EUROPEAN MARK CERTIFYING CONFORMITY TO
THE ESSENTIAL REQUIREMENTS OF THE
STANDARDS 98/37/EC
Made in Italy
®
The manufacturers reserve the right to change the products without any previous notice
Distributor’s box
• DECLARATION OF CONFORMITY
• GENERAL WARNINGS
• EN 12453, EN 12445 STANDARDS
• WARRANTY CERTIFICATE ON THE CUSTOMER’S REQUEST
The growth of MECCANICA FADINI has always been based on the
development of guaranteed products thanks to our “TOTAL QUALITY
CONTROL” system which ensures constant quality standards, updated
knowledge of the European Standards and compliance with their
requirements, in view of an ever increasing process of improvement.
The “CE” mark certifies that the operator conforms to the essential
requirements of the European Directive art. 10 EEC 73/23, in relation to the
manufacturer’s declaration for the supplied items, in compliance with the
body of the regulations ISO 9000 = UNI EN 29000. Automation in conformity
to EN 12453, EN 12445 safety standard.
Bollard flush with ground level
Front view
Raised bollard
Front view
Raised bollard
Lateral view
Stroke 500 mm
Cable length
10metres
Stroke 500 mm
PUMP ASSEMBLY
Pump type ..................................................................................................................P 10
Pump flow rate ................................................................................................4,45 l/min
Average working pressure..................................................................2 MPa (20 bars)
Max. pump pressure ............................................................................4 MPa (40 bars)
Working temperature .................................................................................–20°C +80°C
Power oil type........................................................................OIL FADINI A 15 by AGIP
Pump assembly static weight ...............................................................................10 Kg
Pump ass. protection standards............................................................................IP 54
ELECTRIC MOTOR
Power rating........................................................................................0,25 KW (0,33 HP)
Supply voltage .........................................................................................................230 V
Absorbed current......................................................................................................1,8 A
Frequency..................................................................................................................50 Hz
Absorbed power .....................................................................................................330 W
Capacitor ...................................................................................................................20 μF
Motor revolutions .........................................................................................2˙800 rev./1’
Service Standards .......................................................................................................S 3
HYDRAULIC PISTON
Piston stroke travel time........................................................................................4 sec.
Piston stroke.........................................................................................................500 mm
Shaft diametre........................................................................................................16 mm
Piston diametre ......................................................................................................30 mm
Max. pushing power Open ................................................................................280 daN
Protection standard complete ref........................................................................IP 557
PERFORMANCE
Duty cycle: ...........................................................4s Opening - 30s Dwell - 4s Closing
Time of one complete cycle ........................................................................38 seconds
Complete cycles Opening-Dwell-Closing................................................No. 95/hour
Cycles per year (8 hours'service per day)................................................No. 270˙000
Static weight Vigilo 2250 ....................................................................................102 Kg
TECHNICAL SPECIFICATIONS
9-2005
IGILO 2250
V
IGILO 2250
V