fadini Elpro 37 User manual

®
meccanica
FADINI
37
Dis. N. 7583
GB
Programmatore elettronico monofase - trifase con freno elettronico per
cancelli scorrevoli e automazioni con o senza finecorsa (max 1,5 CV trifase o
1,0 CV monofase).
Via Mantova 177/A - 37053 Cerea (VR) Italy
Tel. [phone] r.a. - Fax. [phone]
e-mail: [e-mail] - www.fadini.net
I
GB
I
F
D
F
D
- FRENO ELETTRONICO
- FUNZIONE PASSO PASSO
- UOMO PRESENTE
- APERTURA PEDONALE
- POSSIBILITA' DI ESCLUDERE LAMPEGGIANTE IN PAUSA
- FUNZIONE OROLOGIO
- AUTOMATICO / SEMIAUTOMATICO
- USCITA ELETTROSERRATURA
- LUCE DI CORTESIA TEMPORIZZATA
- ELECTRONIC BRAKE
- STEP BY STEP FUNCTION
- HOLD-ON SWITCHED (DEADMAN) CONTROL
- PEDESTRIAN OPENING
-
FLASHING LAMP DURING DWELL TIME MADE ON/OFF SWITCHED ABLE
- TIME CLOCK OPTION
- AUTOMATIC / SEMI-AUTOMATIC FUNCTION
- ADJUSTABLE COURTESY LIGHT TIME
- ELECTRIC LOCK OUTPUT
Elektronische Steuerung, einphasig – dreiphasig, mit Elektrobremse für
Schiebetore, und Automationen mit oder ohne Endschalter max 1,5 PS
dreiphasig oder 1,0 PS einphasig)
- ELEKTROBREMSE
- SCHRITTWEISE FUNKTION
- TOTMANNBETRIEB
- FUßGÄNGERFUNKTION
- MÖGLICHKEIT ZUM AUSSCHLUSS DER BLINKLEUCHTE BEI DER PAUSE
- UHR-FUNKTION
- AUTOMATISCH/HALBAUTOMATISCH
- ELEKTROSCHLOß AUSGANG
- HILFSBELEUCHTUNG TIMER
- FONCTION HORLOGE
- FONCTION AUTOMATIQUE / SEMIATUMATIQUE
- LAMPE D’ECLAIRAGE TEMPORISEE
- SORTIE SERRURE ELECTRIQUE
- FREIN ELECTRONIQUE
- FONCTION PAS A PAS
- HOMME MORT
- OUVERTURE PIETON
- POSSIBILITE D’ETEINDRE LA LAMPE DE SIGNALISATION EN PAUSE
Single-Three phase electronic control board for sliding gate and automatic
systems with or without limit switches (max 1,5 HP three-phase or 1,0 CV
single-phase).
Programmateur electronique monophasé - triphasé avec frein electronique
pour portails coulissants et automatismes avec ou sans fin de course (max 1,5
HP triphasé ou 1,0 HP monophasé).

page 9
meccanica
FADINI
GB
IN CASE OF FAILURE PLEASE MAKE SURE THAT:
- Power supply to the electronic control board is 230V ±10% or 400V ±10%
- Power supply to the electric motor is 230V ±10% or 400V ±10%
- All of the fuses is all right
- The photocell contacts are closed
- No voltage drop has occurred from the Elpro board to the electric motor
- The limit switches are properly connected and work correctly
- All of the NC contacts of the control board are all right.
IMPORTANT FOR THE INSTALLATION AND THE CORRECT FUNCTIONING:
- The control box must be installed in a dry and sheltered place; suitable holes are provided with the FADINI universal box for fitting purpose and in
case any commercial box is used, this must be adequate to the job
- Make sure that power supply to the control board be 230V ±10% or 400V ±10%
- Make sure that power supply to the electric motor be 230V ±10% or 400V ±10%
- For distances longer than 50 metres increase the section of the wires
- Fit the mains to the control box with a high sensitivity, 0.03A, differential, magnetic-thermal circuit breaker
- Cables with 1.5mm² section wires are to be used for the power supply, electric motor and flasher for distances up to 50 m
- Cables with 1mm² section wires are to be used for the limit switches, photocells, push buttons and accessories
- If no photocells are used link out terminals 1 and 2
- If no stop button is used link out terminals 3 and 6
- Open/close motor run time trimmer must be always superior to the time actually required for the gate travel
N.W.: For applications such as light switching, CCTV, etc. use solid state relays to prevent the microprocessor from being affected
Diagnostic LEDs:
L ON = Board on 230V or 400 V voltage and F1, F2, F3, F4, F5, F6 fuses all right
L0 OFF = Pedestrian mode, it switches on by any pedestrian pulsing
L1 ON = Pair photocells in closing not obstructed
L4 OFF = Open, it switches on by any open pulse
L5 OFF = Close, it switches on by any close pulse
L6 ON = Stop, it switches off by any stop pulse
L7 OFF = Radio, it switches on by any pulse from the transmitter/radio contact
L8 ON = It switches off when Fc.C (limit switch closing = L-sw.C) is engaged, M1
L10 ON = It switches off when Fc.O. (limit switch opening = L-sw.O) is engaged, M1
L33 ON = Safety edge protecting closing not obstructed
L34 ON = Safety edge or photocell protecting opening not obstructed
ATTENTION: Before starting the electrical connections, check the voltage (230V or 400V) selector switch to be
set correctly.
In cases a motor with mechanical brake is used or a control board ELPRO 10 is to be changed, the
DIP-switch-A No.12 has to be in OFF.
!
Symbols
NC contact
NO contact
Led ON
Led OFF
Pilot light
Flasher
37 SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE
FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES
General description: the electronic control box ELPRO 37 has been developed to provide a reliable unit to control sliding gate automatic systems with
or without electronic brake and limit switches. Single-phase 230V 50/60Hz or Three-phase 400V 50/60Hz ELPRO 37 complies with the Low Voltage Norms
2006/95 CE and Electro-magnetic Compatibility 2004/108/CE. Installation is recommended by qualified technical installation agents in compliance with
the existing regulations. The manufacturer is not liable for any incorrect use of this appliance; and also reserves the right to change and update it without
previous notice.
ELECTRIC MOTOR
power supply
M1
L
TRANSFORMER
UNL
ON
OFF
1 2 3 4 5 6 7 8 9 10 11 12
DIP-SWITCH - A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PLUG-IN
RADIO
CARD
CONNECTOR
pedestrian
photocell
in closing
radio contact
common
open close stop
Indication lamp 24V
max 3W
24Vac output (max load:
n°1 radio receiver
n°3 pairs photocells
power supply for
electric lock 15VA max
or indication lamp
230Vac OUTPUT for
flashing lamp
max 25W
Single-phase control board
power supply
230V - 50/60Hz ±10%
24V AC output
for photocell TX
enabling DSA control
NC
common
NEUTRAL
LIVE
26
27
28
CARD
CONNECTOR FOR
TRAFFIC LIGHTS
(Item 7282L)
+_
Power supply
24V - 50mA max.
230V 400V
ON
OFF
1 2 3 4
DIP-SWITCH - B
ELPRO 37
UNL
E 37
L0
L1 L4 L5 L6 L7 L8 L10
RUN TIME
0s - 120s
DWELL TIME
1s - 220s
PEDESTRIAN
1s - 45s
-
+
-
+
-
+
-
+
T.FUN
L33 L34
32 33 34
SAFETY EDGE
in OPENING
8,2 kΩ
or NC
common
JA
1 2
SETUP
EDGE
TYPE
JB
1 2
Resistive contact
8,2 kΩor NC
NOTE:
The green LEDs must
always be on.
L.s.O
L.s. C
common
8,2 kΩ or NC
SAFETY EDGE
in CLOSING
ELECTRONIC BRAKE
INTENSITY
1 2 4 53
F3=8A network
F2=8A network
F1=8A network
16 17 18 19 20 21 22 23
F5=630A flashing light protection
F4=2A transformer and
electronic brake
protection
38 39
F6=2A protection
24V
Three-phase control board
power supply
400V - 50/60Hz ±10%
LIVE LIVE LIVE
Capacitor for
single-phase motors
EARTH CONNECTION

page10
Key-switch:
Photocells in
closing:
1
DIP-SWITCH-A N° 1:
ON: stop gate/s in opening and reverse
travel in closing when cleared
OFF: no stop in opening and reverse travel in
closing when obstructed
Radio Contact
(step by step mode):
Any NO connection to these two terminals
will perform the following:
- Opening only: Dip 2=ON and Dip 5=OFF
- Gate travel reversing by any pulse
Dip 2=OFF and Dip 5=OFF
- Step by step: Open-Stop-Close-Stop
Dip 2=OFF and Dip 5=ON
- No new pulse is accepted in opening. In
Dwell phase and in closing any new pulse
stops and reverses gate travel:
Dip 2=ON and Dip 5=ON
ON: It does not stop and reverse gate travel
in opening
OFF: always stops & reverses in opening
2
ON: step by step with intermediate stop
OFF: gate travel reversed by any radio pulse
5
DIP-SWITCH-A N°2 and N°5:
All NC contacts of safety
accessories such as
Photocells (receivers)
must be connected in
series with terminals
1 and 2
Accessory Electrical connections
NO and NC contacts to be connected
to the respective terminals in the key-
or button-switches.
All of the possible setting combinations
are described in the instructions sheets
included with the respective control
accessories
NC
NC
1 2
3 4 5 6
FA D I N I
FA D I N I
NC
OPEN
CLOSE
STOP
COMMON
RADIO
CONTACT
COMMON
3 7
L1 ON = no obstacle, it goes off
in case of obstruction
L4 OFF = no OPENING contact, it goes on
whenever an opening pulse is given
L5 OFF = no CLOSING contact, it goes on
whenever a closing pulse is given
L6 ON = STOP contact closed, it goes
off whenever a stop pulse is given
L7 OFF = no RADIO contact, it goes on by
any radio pulse
Dip-Switch A
1 = ON Photocells stop gate in opening
2 = ON Radio, no reversing in opening
3 = ON Automatic closing
4 = ON Pre-flashing enabled
5 = ON Radio step-by-step
6 = ON Dead man
7 = ON Flasher off in dwell time in automatic
8 = ON Gate re-closing in opening and dwell on photocells engaging
9 = ON DSA control of photocells before any movement
10 = ON Photocells not obstructed before moving
11 = Blank
12 = ON Electronic brake enabled
Dip-Switch B
1 = ON set braking duration
2 = ON set additional stop time after braking when safety devices are activated
3 = ON set electric lock or courtesy lamp duration
4 = OFF Blank
1 2 3 4
ON
OFF
DIP-SWITCH - B
Dip-Switch setting and LED indication of functions
Output for a 24V max 3W indication lamp
showing the status of the system:
Lamp On = Gate open
Lamp Off = Gate closed
0.5s (fast) flashing = gate closing
1s (normal) flashing = gate opening
Indication lamp
output
24V- max 3W:
COMMON
3 11
12 13
24Vac output max. load:
n°1 radio receiver
n°3 pairs photocells
FADINI
!
Limit switches:
L8 ON = OFF on engaging L.sw. closing
L10 ON = OFF on engaging L.sw. opening
8 9 10
IMPORTANT: if no limit switches
are involved, link out terminals
8 - 9 - 10.
Limit switches ( L-sw.) must have
normally closed contacts.
meccanica
FADINI
37
common
Opening Limit switch
Closing Limit switch
ATTENTION: Before starting the electrical connections, check the voltage (230V or 400V) selector switch to be
set correctly.
In cases a motor with mechanical brake is used or a control board ELPRO 10 is replaced, the DIP-switch -A
No.12 has to be in OFF.
SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE
FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES
GB
ON
OFF
1 2 3 4 5 6 7 8 9 10 11 12
DIP-SWITCH - A
FA D I N I
123
456
789
AB
STOP

page 11
JA
SAFETY EDGES
Accessory Electrical connections LED indications
L33
Normally alight:
whenever the safety edge is engaged,
the LED goes off.
JA
12
8,2KΩResistive
safety edge
Safety edge
in closing:
The two inputs, that are fitted to control the safety edges, are separated for the opening and closing phases. Also, it is possible to select the type of contact
connected to them, either N.C. mechanical or 8,2 kΩ resistive, by means of the two jumpers JA1 or JA2 (SELECT EDGE TYPE).
Thanks to a dedicated microcontroller circuit separately fitted on to the board, the actual integrity and correct functioning of the safety system is constantly
controlled. Any possible fault or loss of efficiency is signalled by the L33 and L34 LEDs keeping flashing.
1 2
NC safety edge
(JA1 bridged)
L34
Normally alight:
whenever the safety edge is engaged,
the LED goes off.
Safety edge
in opening:
In series if safety edges
are mechanical, N.C.
32 33
Selecting functioning:
JB
JB
12
Gate travel is reversed on Opening
and Closing for a short spell.
1 2
Gate travel is reversed in
Opening and Closing for
twice as much the spell.
JB
JB
12
Once the safety edge has been engaged and
the obstacle removed, the gate closes automatically.
(If automatic close mode has been selected).
1 2
Once the safety edge has been engaged and
the obstacle removed, the gate stays stopped
until a new pulse is given.
(Even if automatic close mode has been selected).
In parallel if safety edges
are resistive 8,2 kΩ
Safety edge selection:
JA JA
12
8,2KΩResistive
safety edge
1 2
NC safety edge
(JA2 bridged)
In series if safety edges
are mechanical, N.C.
In parallel if safety edges
are resistive 8,2 kΩ
Safety edge selection:
32 33 34 33 34
8,2 kΩ
8,2 kΩ
meccanica
FADINI
37
32 33
32
(JB1 bridged) (JB2 bridged)
SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE
FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES
GB

page 12
230Vac output for
flashing lamp
max 25W
Flashing lamp 230V:
2019
l'apricancello
DIP-SWITCH-A N°4 and N°7:
ON: Pre-flashing before movement
OFF: No pre-flashing
4
ON: Out of service in dwell phase
automatic mode (by Dip 3= ON)
OFF: Powered, ie. in service in dwell phase
automatic mode (by Dip 3= ON)
7
SINGLE- OR
THREE-PHASE
control board
230V - 400V
power supply
NEUTRAL
LIVE
SINGLE-PHASE
control board power supply
230V - 50/60Hz ±10%
DWELL TIME
1s - 220s
RUN TIME
OPEN - CLOSE
0s - 120s
-
+
-
+
Output for motors:
single-phase 230V
max 735W - 1,0 HP
or
three-phase 400V
max 1100W - 1,5 HP
24V Output :
FA D I N I
Astro 43
FA D I N I
24Vac OUTPUT max load:
No.3 pairs photocells
No.1 radio receiver
No.1LED Chis 37 / Chis-E 37 key-switch
Instructions are attached to the related
control accessories
12 13
meccanica
FADINI
37
Accessory Electrical connections Dip-Switch setting and LED indication of functions
SINGLE-PHASE
ELECTRIC MOTORS
power supply
M1
common
16 17 18
CAPACITOR
THREE-PHASE
ELECTRIC MOTORS
power supply
M1
common
16 17 18
230V
21 22 23
LIVE
THREE-PHASE
control board power supply
400V - 50/60Hz ±10%
21 22 23
LIVE LIVE
400V
SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE
FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES
GB

page 13
Traffic lights plug-in card (optional - Item No. 7282L):
The power supply of this card is independent from that of the control board:
230V 50Hz with an output of 100W at 230V each lamp.
Logic of operation:
- GREEN light = driveway OPEN
- RED light = driveway CLOSED
- YELLOW light = it switches on before light changes from green to red
Note: In pedestrians mode the traffic light is always RED.
RED
YELLOW
GREEN
Power supply 230V 50Hz
Red
Yellow
Green
Red
Yellow
Green
Fuse 1A
Common
63 64 65 66 60 61
(Optional: Traffic lights
plug-in card for
230V Lamps) Item 7282L
Dip-switch A
4= ON Pre-flashing enabled: traffic lights red - yellow - green
4= OFF Pre-flashing disabled: traffic lights red - green
Functioning with 2 lamps (red and green):
Dip-switch A 4 = OFF
Power connections
to Pulin 3 LEDs: Terminals for the
connections
of the LEDs of the
push buttons
Pulin 3
28 2627
OUTPUT
24Vdc - 5W max
3
24Vdc-5W
output:
36 37
+ -
meccanica
FADINI
37
Accessory Electrical connections
SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE
FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES
GB

page 14
AUTOMATIC / SEMI-AUTOMATIC:
Automatic cycle: by one pulse from the open command the gate opens and stops in
dwell mode for the time as pre-set on the dwell trimmer. When this time expires the gate
closes automatically.
Semi-automatic cycle: by one pulse from the open command the gate opens and
stops in fully open position. To close the gate, a close pulse is needed.
Dip-switch setting and LED indication of functions
Dwell trimmer: adjust dwell time
on automatic mode from
1s up to 220s
3
ON: Automatic closing
OFF: Semi-automatic, closing by pulse
DIP-SWITCH-A N°3:
Description
DIP-SWITCH-A N°8:
PEDESTRIAN OPENING:
With the gate in fully closed position, a pulse to terminals
P-P operates the gate for pedestrians.
(On pedestrian mode, it is advisable to set Dip-A N°3= ON
for automatic re-closing).
The function "pedestrian opening" is not in service during
the first operation cycle, after a power failure.
9
ON: DSA safety control enabled
OFF: DSA safety control disabled
DIP-SWITCH-A N°9:
DEADMAN (HOLD-ON-SWITCHED) CONTROL:
The open/close operations are achieved by " holding on a command
switched" (the relays are not self-holding) and consequently the user must
be actively present during gate movements until the push-button or the
key-switch is released. 6
ON: Deadman control enabled
OFF: Deadman control disabled
DIP-SWITCH-A N°6:
3
DIP-SWITCH-A N°3:
3 4
24V ac output
for photocell TX
enabled for DSA control
38 39
FUNCTIONS FOR SLIDING GATE OPENING
PARTY FUNCTION
OPEN-AND-HOLD BY EXTERNAL CLOCK:
Connect the clock NO contact to OPEN terminals
No. 4 and COMMON No. 3, and activate automatic
closing by setting Dip-Switch No. 3=ON.
How it works: program the opening time on the clock.
At the preset time, the gates will open and remain
open (the flashing light will turn off) and will not accept
any other command (not even radio commands)
until the time set on the clock expires.
When this time expires the gates close automatically
after the pause time.
While the gates are held open by the time set on the
"clock", the indication light keeps giving out two
consecutive flashes followed by a long pause.
-
+
DSA: PHOTOCELL AUTOMATIC CONTROL:
For the DSA control (Device for Safety Auto-test) it is necessary to
connect only the photocell transmitters (TX) to this output and
select Dip-A No.9=ON: if this function is enabled, ELPRO 37 checks
that all the connected photocell devices are cleared from obstacles
and properly working before starting any door/gate movements,
otherwise the door/gate is not started.
RE-CLOSING BY PASSING ACROSS THE PHOTOCELLS: in opening and dwell cycles
(DIP-A N°3=ON)
Gate is automatically closed after 3s from passing between the photocells.
L0 OFF = no pedestrian contact given,
it goes on by pulsing for pedestrians
1 2 3 4 5 6
OPEN
PEDESTRIANS
8
ON: Automatic closing on passing across
the photocells after 3 seconds
OFF: No automatic closing on passing
across the photocells
COMMON
NO
External Clock
ON: Automatic closing
OPEN
COMMON
IMPORTANT: use always and only with
Dip-A N°3= ON
-
+
PEDESTRIAN
OPENING
1s - 45s
meccanica
FADINI
37 SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE
FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES
GB

IIIIII
30s5s
0s 5min
T.FUN
12 3 4
ON
OFF
DIP-SWITCH - B
Operations
IIIIII
-
+
T.FUN
0s - 3s
12 3 4
ON
OFF
DIP-SWITCH - B
For setting working time of the electric lock or courtesy lamp connected
to the 14-15 outputs, put the Dip-switch B No.3 in ON and adjust the
working time by mean of trimmer T.FUN.
In this mode, the trimmer T.FUN enables you adjust electric lock working
time from 0s to 5s on the first half of trimmer travel. On the second half
of trimmer travel it allows you to connect a relé to 14-15 outputs for a
courtesy lamp working time control, adjustable from 30s to 5 min.
Once the electric lock or courtesy lamp working time is set, put all
Dip-switches B in OFF.
Operations
IIIIII
-
+
T.FUN
0s - 2s
12 3 4
ON
OFF
DIP-SWITCH - B
To adjust the braking duration put the Dip-Switch B No.1 in ON and set
the braking time by Trimmer T.FUN.
Once the calibration of braking duration is completed put all
Dip-switches B in OFF.
page 15
Dip - switch and trimmer of functions
Description
ELECTRONIC BRAKE FUNCTION
Electric lock:
14 15 12Vac power supply output
for electric lock 15VA max or
relè for courtesy lamp control
or courtesy lamp:
ATTENTION:
In cases a motor with mechanical brake is used or a control board ELPRO 10 is replaced, the DIP-switch-A
No.12 has to be in OFF.
!
To enable the electronic brake function set the Dip-switch-A No. 12
in ON and adjust the electronic brake intensity by the selector in the figure.
The factory preset adjustments are suitable for most installations.
For a more precise regulation of the electronic brake, it is possible to set up various braking
parameters by following the advanced instructions bellow.
ELECTRONIC BRAKE
INTENSITY
1 2 4 53
ON
OFF
1 2 3 4 5 6 7 8 9 10 11 12
DIP-SWITCH - A
Operations
Dip - switch and trimmer of functions
Function
ADVANCED INSTRUCTIONS FOR THE ELECTRONIC BRAKE
ATTENTION: the electronic brake is to be enabled by putting the Dip-switch No.12 in ON
Description
Braking time:
To set the additional stop time after braking put the Dip-switch B No.2
in ON and adjust the stop time by mean of trimmer T.FUN.
Once the calibration of additional stop time is completed put all
Dip-switches B in OFF.
N.W.: this function is enabled and adjustable even if the electronic
brake is disabled. It allows more time for the gate to reverse the
travel direction when safety devices as photocells or sensitive edges
are engaged, so as proper reverse movement is achieved, especially
for single-phase motors where high inertia is involved.
Additional stop
time after braking
when safety
devices are
activated:
meccanica
FADINI
37 SINGLE – THREE PHASE ELECTRONIC CONTROL BOARD WITH ELECTRONIC BRAKE
FOR SLIDING GATE AUTOMATIC SYSTEMS WITH OR WITHOUT LIMIT SWITCHES
GB
1 2 3 4
ON
OFF
DIP-SWITCH - B
1 2 3 4
ON
OFF
DIP-SWITCH - B
1 2 3 4
ON
OFF
DIP-SWITCH - B

10-2016