Fagor QC-PDS User manual
FAGOR AUTOMATION
Ref.2003
QC-PDS Quick Reference
Original instructions
FAGOR AUTOMATION
QCQR-2/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
Responsibility exemption
The information described in this manual may be subject to
changes due to technical modifications. Fagor Automation
S.Coop. reserves the right to change the contents of this manual
without prior notice.
The content of this manual and its validity for the product described
here has been verified. Nevertheless, the information, technical or
otherwise, in these manuals or in any other type of documentation
is not guaranteed to be integral, sufficient or up to date.
Involuntary errors are possible, hence the absolute match is
guaranteed. However, the contents of manuals and documents are
regularly checked and updated implementing the pertinent
corrections in later editions.
Fagor Automation S. Coop. will not be held responsible for any
losses or damage, direct, indirect or by chance that could result
from that information and it will be the user's responsibility to use it.
Responsibility and warranty claims are excluded in case of
shipping damage, wrong usage of the unit in wrong environments
or when not used for the purpose for which it has been designed,
ignoring the warnings and safety indications given in this document
and/or legal ones that may be applied to the work place,software
modifications and/or repairs made by unauthorized personnel,
damage caused by the influence of other nearby equipment.
EC Declaration of Conformity and Warranty Terms
The warranty terms may be requested from your Fagor Automation
representative or through the usual commercial channels.
The warranty terms are available in the downloads section of
FAGOR’s corporate website at,
http://www.fagorautomation.com
,
· type of file: General terms and conditions of purchase - warranty ·
The EC Declaration of Conformity is available in the downloads
section of FAGOR’S corporate website at,
http://www.fagorautomation.com.
· type of file:
EC
Declaration of Conformity ·
Registered trademarks
All registered trade marks, even those not indicated are also
acknowledged. When some are not indicated, it does not mean that
they are free.
March 2020 / Ref.2003
All rights reserved.
No part of this documentation may be copied,
transmitted, transcribed, stored in a backup device or translated
into another language without Fagor Automation’s permission.
Original instructions.
Any translation of the original manual
(spanish or english) will replace the phrase ORIGINAL
INSTRUCTIONS with TRANSLATION OF THE ORIGINAL
INSTRUCTIONS.
Full and detailed information.
The man_qc_pds_hard.pdf manual is available in the downloads
section of FAGOR’s corporate website at
http://www.fagorautomation.com.
DUAL-USE products.
Products manufactured by Fagor
Automation S. Coop. included on the list of dual-use products
according to regulation (UE) Nr 1382/2014. Their product
identification includes the text -MDU and require an export license
depending on destination.
· 3·
Manufacturer Fagor Automation S. Coop.
B.º San Andrés 19; C.P. 20500, Mondragón, Gipuzkoa - Spain.
We hereby declare,under our own responsibility that the product:
DESIGNATION: DRIVE
BRAND: FAGOR
PRODUCT: QC-PDS
SAFETY COMPONENT (acc. 2006/42/EC)
consisting of the following modules and accessories:
QC-APS-15, QC-APS3-15
QC-PS-025, QC-PS-045
QC-RPS-030, QC-RPS-045, QC-RPS-065, QC-RPS-080, QC-RPS-160
QC-DR-007, QC-DR-012, QC-DR-021, QC-DR-030, QC-DR-040, QC-DR-055
QC-DR-080, QC-DR-120, QC-DR-160, QC-DR-225, QC-DR-275
QC-DR-07+07, QC-DR-12+12, QC-DR-21+21, QC-DR-30+30
ER+TH-/, ER+TH-18/+FAN, QC-CM-75, CHOKE RPS-, QC-BPM-100
MAIN FILTER 42A-A, 75A-A, 130A-A, 275A
FXM, FKM, FS5, FM7, FM9
Note. Some additional characters may follow the model references indicated above. They
all comply with the directives listed here. However, compliance may be verified on the label
of the unit itself.
It complies with all applicable provisions of Directive 2006/42/EC from the European
Parliament and the Council of May 17, 2006, with regard to machinery.
It also complies with all applicable provisions of the following directives:
- Directive 2014/30/EU of the European Parliament and the Council of February 26,
2014, with regard to the approximation of the legislations of the Member States in the
area of electromagnetic compatibility.
- Directive 2014/35/EU of the European Parliament and the Council of February 26,
2014, with regard to the approximation of the legislations of the Member States in the
area of electrical material.
It complies with the following harmonized standards:
LOW VOLTAGE DIRECTIVE
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
IEC 60204-1:2016 Safety of machinery - Electrical equipment of machines -
Part 1: General requirements.
IEC 61800-5-1:2007
/AMD1:2016
Adjustable speed electrical power drive systems -
Part 5-1: Safety requirements - Electrical, thermal and energy.
IEC 61800-3:2017 Category C3. Adjustable speed electrical power drive systems.
Part 3: EMC requirements and specific test methods.
IEC 61800-5-2:2016 Adjustable speed electrical power drive systems -
Part 5-2: Safety requirements - Functional.
EC DECLARATION
OF CONFORMITY
· 4·
MACHINERY DIRECTIVE
Safe Torque Off function satisfies the requirements:
IEC 61800-5-1:2007
IEC 61800-5-1:2007/AMD1:2016
IEC 61800-5-2:2016
IEC 61508-1:2010 (SIL 2)
IEC 61508-2:2010 (SIL 2)
IEC 61508-4:2010 (SIL 2)
EN ISO 13849-1:2015 (Cat. 3, PL d)
which are certified in:
Certificate No.: Z10 080353 0008 Rev.00
TÜV SÜD, Notified Body 0123
In Mondragón, February 2020
•
Ii] .
·.
CERTIFICATE
No. Z10 080353 0008 Rev. 00
Holder
of
Certificate: Fagor Automation, S. Coop.
San Andres Auzoa, 19
20500 Arrasate -Mondragon
SPAIN
Factory(ies): 080353
Certification Mark:
Product:
Model(s):
Parameters:
Tested
according to:
Safety components
Safe Torque
Off
(STO)
QUERCUS QC-DR Servo Drives
Supply voltage:
Response.time STO:
Operating temperature:
24VDC ± 10%
<1ms
+5°C ... +45°C
The report and the user documentation
in
the
current valid revision are mandatory part
of
this
certificate. The product complies with the following
safety requirements only ifthe specifications documented
in
the currently valid revision
of
this report are met.
The certified components are listed in report FA94809T
in the current valid revision.
IEC 61800-5-1:2007
IEC 61800-5-1:2007/AMD1:2016
IEC 61800-5-2:2016
IEC 61508-1:2010 (SIL2)
IEC 61508-2:2010
(S1L2)
IEC 61508-4:2010
(S1L2)
EN ISO 13849-1:2015 (Cat.
3,
PL d)
~
\7
Product
Service
The product was tested on a voluntary basis and complies with the essential requirements. The
certification mark shown above can be affixed on the product. It is not permitted to alterthe
certification mark in any way.
In
addition the certification holder must not transferthe certificate to
third parties. See also notes overleaf.
Test report no.:
Valid until:
Date, 2020-02-20
Page 1
of
1
FA94777C
2025-02-19
TOV SOD Product Service GmbH • Certification Body • Ridlerstra~e 65 • 80339 Munich • Germany
•
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003 QCQR-7/36
1 Notes on operating safety
Carefully read the following instructions before using the
system. In these instructions, the operating safety
conditions are identified by the following symbols.
2 System description
2.1 QC-PS-025 QUERCUS system
2.2 QC-PS-045 QUERCUS system
2.3 QC-RPS-X-FX QUERCUS system
3 Product description
3.1 Auxiliary power supplies
The auxiliary power supplies are connected via the
mains filter to three-phase mains with line voltages
between 400 (1-10%) V AC and 480 (1+10%) V AC
and line frequencies between 50 (1- 4%) Hz and 60
(1+3.3%) Hz.
DANGER or prohibition symbol.
It warns about an immediate dangerous situation.
Ignoring this warning may cause serious, even fatal,
consequences.
WARNING or caution symbol.
It warns about a potentially dangerous situation. Ignoring
this warning may cause serious injuries (even fatal) or
damages to the unit.
MANDATORY symbol.
It warns about actions and operations that MUST BE
carried out. THEY ARE NOT RECOMMENDATIONS. Ignoring
this warning may mean non-compliance of some safety
regulation.
INFORMATION symbol.
Warnings, notes, advice and recommendations.
Ground protection symbol.
It indicates that that point may be under electrical
voltage.
i
QC-APS-15 QC-APS3-15
!!!
"# %&"#'
(
)%*#*
+,&-#./0+
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3,43*
2567(-/&8*
(9:9!!!1
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,#!
&8*,/..,6# /%&.&/"5#"
*%55.8#, ,,6# -/&8 5#"
*%55./8'/,8# ) ,6##8'*) ,6# +
##5,6#8,6#"#&* /-'%.#,6/,
%.'#%*&80,6##8'+!
!"#&
'((!')(*+'),-.
!
/
0123014
5
5#3678 9#79::
5
5((
/
-
;3&1&
:9"1<#=:
,
>9?-((>&
17# @1&9#<<14
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B;#<7#@<1
891
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16719 1 9101&# "843<19#9
783<4@13&=911 4:
15(( 7# @1 &9#<<14
#9 # A 8&98 &9#<<
B;#<7#@<1
QCQR-8/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
The main purpose of the QC-APS-15 is to supply the
+24 V DC required to feed the control circuits of the QC-
PS-045 main power supply as well as those of the QC-
DR-
-F
drives and other equipment connected to the
DC BUS.
The main purpose of the QC-APS3-15 is to supply the
+24 V DC required to feed the control circuits of the QC-
PS-045 main power supply as well as those of the QC-
DR-
-F
drives and other equipment connected to the
DC BUS, gently start the QC-RPS-
-F
main power
supplies using its soft-start circuit and protect the motor
against voltage spikes through its snubber circuit.
NOTE. It does not come with a soft-start
circuit or a snubber circuit.
Characteristics
plate
A20
Version/model
label
D1|D2|D3
RESET.
Auxiliary power supply
initialization button
A17
A18
Ground bolt, M5.
Tightening torque:
3 N·m
QC-APS-15
SIZE |0.
Width: 39 mm
A18.
+24 V DC output
A17.
(+/-) DC BUS
Opening
and closing click cover
with bottom pivot hinge
Status indicator LED's
Associated with the +24 V DC voltage
Connector Function
X33
Not available
A17
(+/-) DC BUS terminals under lid
A18
+24 V DC 15 A electric power supply output
A20
Terminals L1, L2, L3, FE (
F
unctional
E
arth)
Three-phase power input to the auxiliary power supply
Leds Color Function
Red Amber Green
D1
ON xx
Over-voltage
D2
ON xx
Over-current
D3
x x ON In the presence of +24 V DC
WARNING.
The DC BUS discharge period may extend for up to
10 min after the equipment has been disconnected from the
electrical mains. For this reason, always ensure that there is no
voltage in the DC BUS before handling the equipment.
A18.
+24 V DC output
A17.
(+/-) DC BUS
Status indicator LED's
Associated with the +24 V DC voltage
Connector Function
X33
Activating the system soft-start
A17
(+/-) DC BUS terminals under lid
A18
+24 V DC 15 A electric power supply output
A20
Terminals L1, L2, L3, FE (
F
unctional
E
arth)
Three-phase power input to the auxiliary power supply
Leds Color Function
Red Amber Green
D1
ON xx
Over-voltage
D2
ON xx
Over-current
D3
xx
ON In the presence of +24 V DC
WARNING.
The DC BUS discharge period may extend for up to
10 min after the5 equipment has been disconnected from the
electrical mains. For this reason, always ensure that there is no
voltage in the DC BUS before handling the equipment.
X33
A17
A18
A20
Ground bolt, M5.
Tightening torque:
3 N·m
D1|D2|D3
Characteristics
plate
RESET.
Auxiliary power supply
initialization button
Version/model
label
Opening
and closing click cover
with bottom pivot hinge
QC-APS3-15
SIZE |0.
Width: 39 mm
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003 QCQR-9/36
3.2 Non-regenerative power supplies
The non-regenerative QC-PS-
power supplies are part
of the FAGOR QuerCus-Power Drive System. They are
connected via the mains filter to the three-phase mains
with line voltages between 400 (1-10%) V AC and 480
(1+10%) V AC and line frequencies of between 50 (1-
4%) Hz and 60 (1+3.3%) Hz.
The QC-PS-025 power supply comes integrated with an
auxiliary power supply allowing for the system control
electronics to be supplied with +24 V DC.
The QC-PS-045 power supply does not come with any
auxiliary power supply and, therefore, it must ALWAYS
be installed with the QC-APS-15 external auxiliary power
supply to feed the system control electronics with +24 V
DC.
QC-PS-025 QC-PS-045
Status indicator LED's
Associated with the auxiliary power supply:
Associated with the main power supply:
Connecto Function
A19
L1’/T1, L2’/T2, L3’/T3 terminals
Three-phase power input to the main power supply
A20
L1, L2, L3, FE (
F
unctional
E
arth)
Three-phase power input to auxiliary power supply
A17
(+/-) DC BUS terminals under lid
A18
+24 V DC, 7 A electric power supply output
X14
Basic control signals
X15
External braking resistor(s)
Leds color Function
red amber green
D1
ON xx
Over-voltage in the 24 V power supply
D2
ON xx
Over-current in the 24 V power supply
D3
xxON
In the presence of +24 V DC
Leds D4 D5 D6 Function
red amber green
i
IOFFOFF
No errors. No line voltage or
PS ENABLE not enabled
ii
OFF OFF OFF
DC BUS loading in progress
iii
OFF OFF ON
DC BUS ready
iv
OFF ON ON
Crowbar circuit activation
v
ON OFF ON
Error. Over-voltage at the DC BUS
vi
ON OFF I
Error. I² t Crowbar
vii
ON ON OFF
Error. Short-circuit at the Crowbar IGBT
viii
ON ON ON
Error. Over-temperature at the heatsink
ix
ON ON I
Error. Soft-Start
I
: blinking
WARNING.
The DC BUS discharge period may extend for up to
10 min after the equipment has been disconnected from the elec-
trical mains. For this reason, always ensure that there is no volt-
age in the DC BUS before handling the equipment.
X14
Characteristics
plate
A20
Version/model
label
D1|D2|D3
D4|D5|D6
RESET.
Initialization
button
Opening and
closing click cover
tool with bottom
pivot hinge
A17
A18
Tight-
ening
torque:
3 N·m
3xM5
ground
screws
A19
X15
S16
.
external
braking
resistor
selectors
QC-PS-025
SIZE |1.
Width: 78 mm
Status indicator LED's
D1|D2|D3 LEDs. Not being used.
D4|D5|D6 LEDs. Associated with the main power supply.
Connecto Function
A19
L1’/T1, L2’/T2, L3’/T3 terminals
Three-phase power input to the main power supply
A17
(+/-) DC BUS terminals under lid
A18
+24 V DC 7 A electric power supply output
X14
Basic control signals
X15
External braking resistor(s)
Leds D4 D5 D6 Function
red amber green
i
IOFFOFF
No errors. No line voltage or
PS ENABLE not enabled
ii
OFF OFF OFF
DC BUS loading in progress
iii
OFF OFF ON
DC BUS ready
iv
OFF ON ON
Crowbar circuit activation
iv
ON OFF ON
Error. Over-voltage at the DC BUS
v
ON OFF I
Error. I² t Crowbar
vi
ON ON OFF
Error. Short-circuit at the Crowbar IGBT
vii
ON ON ON
Error. Over-temperature at the heatsink
viii
ON ON I
Error. Soft-Start
I
: blinking
WARNING.
The DC BUS discharge period may extend for up to
10 min after the equipment has been disconnected from the elec-
trical mains. For this reason, always ensure that there is no volt-
age in the DC BUS before handling the equipment.
X14
Characteristics
plate
Version/model
label
D1|D2|D3
not used
D4|D5|D6
RESET
button.
not used
A17
A18
Tightening
torque: 3 N·m
3x M5 screws
to connect
the PE
A19
X15
S16
.
External
braking resistor
selectors
Opening and
closing click cover
tool with bottom
pivot hinge
QC-PS-045
SIZE |1.
Width: 78 mm
QCQR-10/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
3.3 Regenerative power supplies
The regenerative QC-RPS-F
power supplies are part
of the FAGOR QuerCus-Power Drive System.They are
connected via the CHOKE to the three-phase mains
filter with line voltages between 400 (1-10%) V AC and
480 (1+10%) V AC and line frequencies of between 5 (1-
4%) Hz and 60 (1+3.3%) Hz.
These power supplies do not come with any auxiliary
power supply and, therefore, must ALWAYS be installed
with the QC-APS3-15 external auxiliary power supply.
QC-RPS-030-F
QC-RPS-160-F
A18
A17
A19/X11
Version/model
label
D10|D11
E21A
E21B
X13A
B10A
B10B
M6 bolts
to
connect the
PE
.
Tightening torque: 5 N·m
D8|D9
Access cover
to DC BUS.
Opening and closing
click cover tool
with bottom pivot
hinge
X13B
A17
QC-RPS-030-F
SIZE |3. Width: 156 mm
X12
X60
Indicator LEDs
Connector Function
A19/X11
U1/U, V1/V, W1/W mains connection terminals.
X12
External power contactor control - KM1.
X60
Line voltage feedback
X13A|X13B
Not available
B10A|B10B
SERCOS-III interface
E21A
Direct feedback input
E21B
Direct feedback input
A17
(+/-) DC BUS terminals
A18
+24 V DC electric power supply input
D8/D9
Status of the power supply
D10/D11
Associated with the SERCOS-III communication
X12
D10|D11
E21A
E21B
X13A
B10A B10B
M8 screw
to connect the
PE
.
Tightening torque:
8 N·m
D8|D9
Access lid to DC BUS.
Opening and closing
click cover tool with
bottom pivot hinge
A18
A17
Indicator LEDs
Connector Function
Top bolts
U1/U, V1/V, W1/W mains connection terminals.
X12
External power contactor control - KM1.
X60
Line voltage feedback
X13A|X13B
Not available
B10A|B10B
SERCOS-III interface
E21A
Direct feedback input
E21B
Direct feedback input
A17
(+/-) DC BUS terminals
A18
+24 V DC electric power supply input
Bottom bolts
Bolts (
- + + -
) of the DC BUS.
D8/D9
Status of the power supply
D10/D11
Associated with the SERCOS-III communication
Removable access cover
to DC BUS
X13B
SCHORR washers,
M10. Self-locking nuts,
M10 DIN 6923
3x
Version/model
label
4x
SCHORR washers.
M10 Self-locking nuts,
M10 DIN 6923
M10 bolts (
- + + -
)
of the DC BUS
under removable
cover
QC-RPS-160-F
SIZE |9. Width: 390 mm
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003 QCQR-11/36
3.4 Single drives
The QC-DR-
-F
drives form part of the SERCOS-III
FAGOR QuerCus-Power Drive System. These are
single stackable and modular designed drives that
govern the torque (or speed and position, along with the
CNC QUERCUS) of a synchronous motor up to 120 A
or an asynchronous motor up to 245,5 A at 4 kHz.
QC-DR-007-F
QC-DR-012-F
QC-DR-021-F
QC-DR-030-F
QC-DR-040-F
QC-DR-055-F
QC-DR-080-F
QC-DR-120-F
QC-DR-275-F
X11A
X12
Version/model
label
D10|D11
E21A
E21B
X13A
B10A
B10B
3x
M5 screw
to
connect the
PE
.
Tightening
torque: 3 N·m
D8|D9
Access lid to DC BUS.
Opening and closing click
cover tool with bottom pivot
hinge
QC-DR-
-F
SIZE |1. Width: 78 mm
A18
A17
Indicator LEDs
Connector Function
X11A
U, V, W motor power connection terminals. The aerial
connector may differ according to the drive model.
X12
Connection for the holding brake Only usable if there is
a braking feed axis servomotor.
X13A
S
afe
T
orque
O
ff (STO) for axis
X13B
Not available
B10A|B10B
SERCOS-III interface
E21A
Motor feedback input
E21B
Direct feedback input
A17
(+/-) DC BUS terminals
A18
+24 V DC electric power supply input
D8/D9
The status of the drive itself
D10/D11
Associated with the SERCOS-III communication
X13B
A18
A17
A19/X11
X12
Version/model
label
D10|D11
E21A
E21B
X13A
B10A
B10B
M6 screw
to connect the
PE
.
Tightening torque:
5 N·m
D8|D9
Access lid to DC BUS.
Opening and closing click
cover tool with bottom pivot
hinge
QC-DR-
-F
SIZE |3. Width: 156 mm
Indicator LEDs
Connector Function
A19/X11
U1/U, V1/V, W1/W motor power connection terminals.
X12
Connection for the holding brake Only usable if there is
a braking feed axis servomotor.
X13A
S
afe
T
orque
O
ff (STO) for axis
X13B
Not available
B10A|B10B
SERCOS-III interface
E21A
Motor feedback input
E21B
Direct feedback input
A17
(+/-) DC BUS terminals
A18
+24 V DC electric power supply input
D8/D9
The status of the drive itself
D10/D11
Associated with the SERCOS-III communication
X13B
A17
QCQR-12/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
3.5 Dual drives
The QC-DR-
+
-FD2 drives form part of the SERCOS -
III FAGOR QuerCus - Power Drive System . These are
stackable and modular designed dual drives that govern
the torque (or speed and position, along with the CNC
QUERCUS) of two axis feed synchronous servomotors
up to 15.0/30.0 A to 4/8 kHz, respectively.
X12
D10|D11
E21A
E21B
X13A
B10A B10B
M8 screw
to connect the
PE
.
Tightening torque:
8 N·m
D8|D9
Access lid to DC BUS.
Opening and closing click
cover tool with bottom pivot
hinge
QC-DR-
-F
SIZE |9. Width: 390 mm
A18
A17
Indicator LEDs
Connector Function
Top bolts
U1/U, V1/V, W1/W motor power connection terminals.
X12
Connection for the holding brake Only usable if there is
a braking feed axis servomotor.
X13A
S
afe
T
orque
O
ff (STO) for axis
X13B
Not available
B10A|B10B
SERCOS-III interface
E21A
Motor feedback input
E21B
Direct feedback input
A17
(+/-) DC BUS terminals
A18
+24 V DC electric power supply input
Bottom bolts
Bolts (
- + + -
) of the DC BUS.
D8/D9
The status of the drive itself
D10/D11
Associated with the SERCOS-III communication
Removable access cover to
DC BUS.
X13B
SCHORR washers,
M10 Self-locking nuts,
M10 DIN 6923
3x
Version/model
label
4x
SCHORR washers.
M10 Self-locking nuts
M10 DIN 6923
M10 bolts (
- + + -
)
of the DC BUS
under removable
cover
NOTE.
Only for the control of feed axis servomotors.
QC-DR-07+07-FD2 QC-DR-12+12-FD2 QC-DR-21+21-FD2
QC-DR-30+30-FD2
X11A
Version/model
label
D10|D11
E21A
E21B
X13A
B10A
B10
3x
M5 bolts
to connect the
PE.
Tightening
torque: 3 N·m
D8|D9
Opening and closing
click cover tool with
bottom pivot hinge
X13B
Indicator LEDs
Connector Function
X11A/X11B
U, V, W power terminals for servomotor/axis A and
servomotor/axis B. The aerial connectors may vary
depending on the drive model.
X12
Connection for the holding brake Only usable if there is
a braking feed axis servomotor that is connected on the
A axis.
X13A
S
afe
T
orque
O
ff (STO) for axis A
X13B
S
afe
T
orque
O
ff (STO) for axis B
B10A|B10B
SERCOS-III interface
E21A
Motor feedback input to the axis A
E21B
Motor feedback input to the axis B
A17
(+/-) DC BUS terminals
A18
+24 V DC electric power supply input
D8/D9
The status of the drive itself
D10/D11
Associated with the SERCOS-III communication
QC-DR-
+
-FD2
SIZE |1. Width: 78 mm
X12
X11B
A18
A17
B10B
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003 QCQR-13/36
Mains filters
Its purpose is to reduce any conducted disturbances
deriving from the drive at the levels indicated under IEC
61800-3 category C3 and at the same time make it
immune to voltage spikes or pulses based on IEC 61800-
5-2.
Chokes
Its purpose is to modify the currents for the processes of
returning the regenerative power supply to the mains.
MAIN FILTER 42A-A 75A-A 275A
MANDATORY. In order to comply with European Directive
2014/30/EU on electromagnetic compatibility, it is man-
datory to insert a mains filter.
POWER SUPPLY MAINS FILTER
QC-PS-025 MAIN FILTER 42A-A
QC-PS-045 MAIN FILTER 75A-A
QC-RPS-030-F
MAIN FILTER 75A-A
QC-RPS-160-F
MAIN FILTER 275A
INFORMATION.
Take note that the mains filter must be located close to the
main power supply.
Terminals Function
L1-L2-L3
Connection terminals for mains power
L1’-L2’-L3’
Connection terminals for the main power supply
M6 bolts
to connect
the
PE
.
Tightening
torque: 5 N·m
L1-L2-L3
MAINS
M6 bolts
to connect the
PE
.
Tightening torque: 5 N·m
L1’-L2’-L3’
LOAD
MAIN FILTER-42A-A
MAIN FILTER-75A-A
M10 screw
to connect the
PE
.
Tightening torque: 24 N·m
L1’-L2’-L3’
LOAD
L1-L2-L3
MAINS
M10 screw
to connect the
PE
.
Tightening torque: 24 N·m
MAIN FILTER-275A
i
CHOKE RPS-45 RPS-160
MANDATORY. ALWAYS install a CHOKE when there are
regenerative power supplies. Select the CHOKE
according to table.
POWER SUPPLY CHOKE
QC-RPS-030-F
CHOKE RPS-45
QC-RPS-160-F
CHOKE RPS-160
CHOKE RPS-45
CHOKE RPS-160
M8 screw
to connect the
PE
.
Tightening torque: 8 N·m
Metallic support for the shield
connection for the single-pole
input and output power cables to
ground protection
U1/V1/W1 output
connections for the
under-cover single-pole
power phase cables
T1/T2/T3 input
connections for the
under-cover single-pole
power phase cables
Fan and
temperature
sensor
connections
QCQR-14/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
Braking resistors
Used to dissipate any excess energy generated by the
DC power BUS during electric motor braking. They do
not need an external power supply.
Bus protection module
Install in QC-PDS systems having:
Synchronous spindle and only when required by the
application.
Purpose. Protect the power semi-conductors (IGBTs)
of the drive that governs it to prevent damage to the
unit due to a very high voltages that may be
generated at the power bus when the braking energy
cannot be returned during braking and/or
QC-RPS-
-F
power supply when only the
controlled stop is to be ensured.
Purpose. To ensure a controlled stop of the motor due
to mains failure because the energy may be
dissipated while braking at the external Ballast
resistors installed in the QC-BPM-100 module. Not
installing this module will result in an uncontrolled
stop (by friction) in case of a voltage failure due to an
over-voltage error of the bus because there are no
resistors to dissipate the braking energy.
ER+TH-18/ 1100 1800 2200
ER+TH-18/ 1000+FAN 1500+FAN 2000+FAN
MANDATORY. ALWAYS install an external braking
resistor. Select the resistance according to the dissipated
power based on the application. See table.
POWER OHM RMS POWER RESISTANCE
QC-PS-025
QC-PS-045 18
950 W
ER-TH-18/1100
1.3 kW
ER-TH-18/1800
2.0 kW
ER-TH-18/2200
2.0 kW
ER-TH-18/1000+FAN
3.0 kW
ER-TH-18/1500+FAN
4.0 kW
ER-TH-18/2000+FAN
WARNING. HEAT DANGER. DO NOT TOUCH the surface of
these resistors. Remember that they can sometimes
exceed temperatures of 300 °C (572 °F). If it is installed
in an easily accessible location, precautions must be
taken to prevent unintentional contact. Also avoid heat
sensitive items (cables, etc.) from coming into contact
with the surface to avoid damaging or destroying these
elements and/or causing other more dangerous
situations.
ER+TH-18/1100 ER+TH-18/1800
ER+TH-18/2200
ER+TH-18/1000+FAN
ER+TH-18/1500+FAN
ER+TH-18/2000+FAN
Element to
connect with
the external
thermostat
Braking
resistor
connection
terminals
Braking
resistor
connection
terminals
Ter mi nal s f or
connecting the
fan
Element to
connect with
the internal
thermostat
Connection terminals of the
internal thermostat.
Temperature sensor
Fan turning direction
QC-BPM-100
Equipment status LEDs
Connector Function
X54
Basic control signal connection.
X56
External braking resistor connection.
A17
(+/-) DC BUS terminals
A18
+24 V DC electric power supply input
D57
FAULT There is an error. Top LED red
BALLAST Crowbar ON. Middle LED amber
READY Unit ready. Bottom LED green
WARNING.
The DC BUS discharge period may extend for up to
10 min after the equipment has been disconnected from the elec-
trical mains. For this reason, always ensure that there is no volt-
age in the DC BUS before handling the equipment.
A18.
+24 V DC input
A17.
(+/-) DC BUS
QC-BPM-100
SIZE |0.
Width: 39 mm
X54
A17
A18
X56
PE
ground bolt, M5.
Tightening torque: 3 N·m
D1|D2|D3
RESET.
Initialization button for
the bus protection
module
Version/model
label
Opening
and closing click
cover with bottom
pivot hinge
Characteristics
plate
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003 QCQR-15/36
Capacitor module
Used to store energy that is returned during the electric
motor braking processes. It is also useful for systems that
sporadically demand high power peaks from the DC
power BUS, which in turn increases the capacity of the
BUS.
4 Dimensions
4.1
Mains filters
4.2
Chokes
QC-CM-75
Connector Function
A17
(+/-) DC BUS terminals
WARNING.
The DC BUS discharge period may extend for up to
10 min after the equipment has been disconnected from the
electrical mains. For this reason, always ensure that there is no
voltage in the DC BUS before handling the equipment.
A17.
(+/-) DC BUS
QC-CM-75
SIZE |1.
Width: 78 mm
PE
ground bolt, M5.
Tightening torque: 3 N·m
Version/model
label
Opening and closing click
cover with bottom pivot
hinge
Characteristics
plate
A17
330
85
300
314
45
M5
70
M6
15 15
MAIN FILTER 42A-A
Units in mm
Mass: 2.8 kg / 6.2 lb
270
240
19 19
135
60
255
80
M6
M6
260
235
210
240
300
42
41
15
6-Ø11
60 60
392
6-Ø12
116
PE
M10
20
20
MAIN FILTER 75A-A
MAIN FILTER 275A
Units in mm
Mass: 13.8 kg / 30.4 lb
Units in mm
Mass: 4.0 kg / 8.8 lb
T1 T2 T3 U1 V1 W1
175
136
150
228
15
Ø8
330
Units in mm
Mass: 20.3 kg / 44.7 lb
CHOKE RPS-45
320
386
4-R12.5
110 110 110
455
435
R5
R5
3
45
420
16x19.6
31
Units in mm
Mass: 87.0 kg / 191.8 lb
CHOKE RPS-160
QCQR-16/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
4.3 External braking resistors 4.4
Bus protection module
4.5
Capacitor module
30
95
71
320
240
80y84
4-Ø6.2
cable lenght
300 mm
thermo-switch 160 °C
fast on 6.3 mm
H1
B1
119
H2
L
B2
L2
4-ØD
L1
L3
ER+TH-
18/2000+FAN
in
6.88
6.49
2.99
6.06
20.86
19.68
9.84
21.57
2.55
mm
175
165
76
154
530
500
250
548
6.5
ER+TH-
18/1500+FAN
in
6.88
6.49
2.99
6.06
12.95
11.02
9.84
13.66
2.55
mm
175
165
76
154
329
280
250
347
6.5
ER+TH-
18/1000+FAN
in
6.88
6.49
2.99
6.06
6.69
4.76
9.84
7.40
2.55
mm
175
165
76
154
170
121
250
188
6.5
With external
thermsotat
Units
B1
B2
H1
H2
L1
L2
L3
L
Ø
D
I
A
B
P
L
Ø
6.5
Ø
12
1
thermostat out cables
2.5 mm²
ER+TH-18/2200
in
7.48
2.63
14.96
4.21y4.40
11.81
mm
190
67
380
177y182
300
ER+TH-18/1800
in
4.72
1.57
14.96
4.21y4.40
11.8 1
mm
120
40
380
107y112
300
With internal
thermostat
Units
A
B
L
I
P
With external thermostat
With internal thermostat
With external thermostat and fan
ER+TH-18/1100
Masses:
ER+TH-18/1000+FAN: 6.0 kg / 13.2 lb
ER+TH-18/1500+FAN: 7.0 kg / 15.4 lb
ER+TH-18/2000+FAN: 8.0 kg / 17.6 lb
Units in mm
Mass: 1.25 kg / 2.75 lb
Masses:
ER+TH-18/1800: 3.0 kg / 6.6 lb
ER+TH-18/2200: 7.0 kg / 15.4 lb
373
388
278.7
39
R3
7.9
19.5
39
9
R3
R6
39
19.5
7.1
25.5
Units in mm
Mass: 3.4 kg / 7.5 lb
373
39
388
78
266
R3
7.9
R3
25.5
7.1
R6
9
19.5
19.5
Units in mm
Mass: 6.3 kg / 13.9 lb
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003 QCQR-17/36
4.6
QC-APS-15 auxiliary power supply
4.7
QC-APS3-15 auxiliary power supply
4.8
Main power supply, QC-PS-025
4.9
Main power supply, QC-PS-045
373
388
39
265.5
R3
7.9
19.5
39
9
R3
R6
39
19.5
7.1
25.5
Units in mm
Mass: 3.6 kg / 7.9 lb
373
388
39
278.7
R3
7.9
19.5
39
9
R3
R6
39
19.5
7.1
25.5
Units in mm
Mass: 3.6 kg / 7.9 lb
39
373
388
279.3
78
391.3
R3
7.9
R3
25.5
7.1
R6
9
19.5
19.5
Units in mm
Mass: 5.3 kg/11.7 lb
39
373
388
279.3
400
78
R3
7.9
R3
25.5
7.1
R6
9
19.5
19.5
Units in mm
Mass: 6.0 kg/13.2 lb
QCQR-18/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
4.10
Simple drive, QC-DR-X-FX, size|1
4.11
Simple drive, QC-DR-X-FX, size|3
4.12
Simple drive, QC-DR-X-FX, size|9
4.13
Dual-drive, QC-DR-X+X-FD2
373
39
388
272.5
R3
7.9
R3
25.5
7.1
R6
9
19.5
19.5
78
Units in mm
Mass: 6,0 kg/13,2 lb
156
272.5
397
388
39 39 39
373
R3
7.9
R3
25.5
7.1
R6
9
19.5
19.5
Units in mm
Mass: 10.6 kg/23,4 lb
491
392.5
7878 78117
373
390
272.5
R3
7.9
R3
25.5
7.1
R6
9
19.5
19.5
Units in mm
Mass: 24.0 kg/52.9 lb
388
373
39
78
272.5
R3
7.9
R3
25.5
7.1
R6
9
19.5
19.5
Units in mm
Mass: 4.9 kg/10.8 lb
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003 QCQR-19/36
5 Connectors
QC-APS-15 | QC-APS3-15
connector figure cod. pin data
X33
(only for
QC-APS3-
15)
A18
(leftmost
equipment)
A18
(rightmost
equipment)
A20
QC-PS-025
connector figure cod. pin data
X14
X15
A18
A19
A20
QC-PS-045
connector figure cod. pin data
X14
X15
A18
A19
Section 0.5 mm²
Length of socket 10 mm
Length to strip 8 mm
Min/max
tightening torque 0.4/0.5 N·m
Section 2.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 7 mm
Min./max.
tightening torque 0.4/0.5 N·m
Section 2.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 7 mm
Min./max.
tightening torque 0.5/0.6 N·m
Section 1 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 8 mm
Section 0.5 mm²
Length of socket 10 mm
Length to strip 8 mm
Min./max.
tightening torque 0.5/0.8 N·m
Section -
Screwdriver flathead, 0.6x3.5 mm
Stripped length 10 mm
Min./max.
tightening torque 0.4/0.5 N·m
Section 2.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 7 mm
Min./max.
tightening torque 1.2/1.5 N·m
Section 10 mm²
Screwdriver flathead, 1.0x4.0 mm
Stripped length 12 mm
Min./max.
tightening torque 0.5/0.6 N·m
Section 1 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 8 mm
Section 0.5 mm²
Length of socket 10 mm
Length to strip 8 mm
Min./max.
tightening torque 0.5/0.8 N·m
Section -
Screwdriver flathead, 0.6x3.5 mm
Stripped length 10 mm
Min./max.
tightening torque 0.4/0.5 N·m
Section 2.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 7 mm
Min./max.
tightening torque 2.5/4.5 N·m
Section 35 mm²
Screwdriver flathead, 1.0x4.0 mm
Stripped length 20 mm
QC-RPS-
-F
connector figure cod. pin data
A19/X11
030
045
X60
X12
A18
QC-DR-
-F
| QC-DR-
+
+FD2
connector figure cod. pin data
X11A/B
007
012
07+07
12+12
X11A/B
021
21+21
030
30+30
X11A
040
055
A19/X11
080
120
X12
X13A
X13B
(dual axis
only)
A18
QC-DR-
-FX
|
QC-DR-
+
+FD2
|
QC-RPS-
-FF2
connector pin Signal
E21A
Motor feedback
(single-axis)
A-axis
motor feedback
(dual-axis)
Min./max.
tightening torque 2.5/4.5 N·m
Max. section. 35 mm²
Screwdriver flathead, 1.0x4.0 mm
Stripped length 20 mm
Min./max.
tightening torque 2.5 N·m
Max. section. 35 mm²
Screwdriver TX 20x80
Stripped length 20 mm
Min./max.
tightening torque 0.22/0.25 N·m
Section 1 mm²
Screwdriver flathead, 0.4x2.5 mm
Stripped length 7 mm
Min./max.
tightening torque 0.4/0.5 N·m
Section 2.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 7 mm
Min./max.
tightening torque 0.5/0.6 N·m
Rated section 1.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 8 mm
Min./max.
tightening torque 0.5/0.6 N·m
Section 4 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 10 mm
Min./max.
tightening torque 1.2/1.5 N·m
Section 6 mm²
Screwdriver flathead, 1.0x4.0 mm
Stripped length 12 mm
Min./max.
tightening torque 2.5/4.5 N·m
Max. section. 35 mm²
Screwdriver flathead, 1.0x4.0 mm
Stripped length 20 mm
Min./max.
tightening torque 0.22/0.25 N·m
Section 1 mm²
Screwdriver flathead, 0.4x2.5 mm
Stripped length 7 mm
Section 0.5 mm²
Length of socket 10 mm
Length to strip 8 mm
Section 0.5 mm²
Length of socket 10 mm
Length to strip 8 mm
Min./max.
tightening torque 0.4/0.5 N·m
Section 2.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 7 mm
1
611
51015
see section:
power, feedback and grounding
connections.
SERCOS-III interface
QCQR-20/36
Q
uer
C
us - Power Drive System.
Q
uick
R
eference. Ref.2003
6 Other elements
7 Installation
7.1
Location
Environmental considerations
Climate and cooling considerations
The temperature inside the electrical cabinet containing
the QC-PDS system must not exceed 55°C/131°F
(60°C/140°F with derating).
E21B
Direct feedback
(single-axis)
B-axis
motor feedback
(dual-axis)
QC-BPM-100
connector figure cod. pin data
X54
X56
A18
1
611
51015
see section:
power, feedback and
grounding connections.
SERCOS-III interface
Section 0.5 mm²
Length of socket 10 mm
Length to strip 8 mm
Min./max.
tightening torque
0.5/0.6 N·m, S < 4 mm²
0.7/0.8 N·m, S > 4mm²
Min./max. section 0.2/10 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 10 mm
Min./max.
tightening torque 0.4/0.5 N·m
Section 2.5 mm²
Screwdriver flathead, 0.6x3.5 mm
Stripped length 7 mm
ON
S1
S2
S3
S3 S2 S1 EXTERNAL RESISTOR
OFF OFF OFF
Protection disabled.
OFF OFF ON
ER+TH-18/1100
OFF ON OFF
ER+TH-18/1000+FAN
OFF ON ON
ER+TH-18/1800
ON OFF OFF
ER+TH-18/2200
ON ON OFF
Protection disabled.
ON OFF ON
ER+TH-18/1500+FAN ó
ER+TH-18/2000+FAN ó
NON-FAGOR external resistor
· read warning ·
ON ON ON
ER+TH-18/1500+FAN ó
ER+TH-18/2000+FAN ó
NON-FAGOR external resistor
· read warning ·
represents the moving element
D1|D2|D3
.
Auxiliary power supply status
indicator LEDs.
Does not work for QC-PS-045 power supplies
D4|D5|D6
.
Main power supply status indicator
LED's.
RESET
button.
Does not work for QC-PS-045 power supplies
S16
. Micro-switches for the installed external
breaking resistor(s). Use the attached table to
determine the arrangement of the micro-switches
based on the external braking resistor model
installed on the QC-PS-
power supply X15
connector.
WARNING.
If you are installing an external
NON-FAGOR
resistor and if its power is higher than any of the
FAGOR
resistors listed in that same cell then select the
indicated micro-switch arrangement. Ignoring this
warning
MAY CAUSE THE DESTRUCTION
of the resistor
WITHOUT PRIOR WARNING
. If a lower power NON-
FAGOR resistor is to be installed, ensure it has its
OWN
PROTECTION SYSTEM
.
S16
MANDATORY.
The QC-PDS system which usually includes the
external safety controller is identified as a fixed
installation meant to always work inside an electrical
cabinet with an IP54 protection degree or greater.
Note that the start button, the E-stop button and
other elements may be installed outside the electrical
cabinet (enclosure).
The units must be installed vertically.
Access to the cabinet must be restricted to qualified
maintenance personnel, who must use a key or tool to
open the door or barrier, clearly marked with the
corresponding warning signs, as stipulated in section
3.5 of IEC 61800-5-1.
Terms Regulation Reference Test
Storage
Ambient
temperature
Meets:
IEC 60721-3-1
IEC 61800-2
1K4,
From -25 ºC to +60 ºC
Shipping
Damp heat
test
(stationary
state)
Meets:
IEC 60068-2-78
IEC 61800-5-1
Disconnected power supply
40ºC +/-2ºC and
93 % +2-3 % without
condensation
Ambient
temperature
Meets:
IEC 60068-2-1
CEI 61800-2
Packed
unit
-25 °C to 70 ºC.
Operation
Ambient test.
Cold
Meets:
CEI 61800-2
5 ºC in running
conditions
Ambient test.
Dry heat
Meets:
IEC 60068-2-2,
Bd test
Under nominal
conditions of 45°C.
Under running
conditions between 5ºC
and 55 ºC
with derating (see derating
characteristic).
Damp
heat test
(stationary
state)
Meets:
IEC 60068-2-78
IEC 61800-5-1
Disconnectedpowersupply.
40 ºC +/-2 ºC
93% +2-3%
non-condensing.
Installation
altitude above
mean
sea level with-
out
Meets:
IEC 61800-5-1
IEC 60664-1
Pollution degree 2 and
altitude of 2 000 amsl
under nominal conditions.
WARNING.
For use under the following ambient and work
conditions:
Interiors without corrosive or explosive gasses.
Ventilated places without dust or metal particles.
Ambient temperature and relative humidity as
indicated in this manual.
Up to 2 000 meters above mean sea level.
Areas that are easily cleaned, maintained and can
be tested.
MANDATORY.
Never install the QC-PDS system next to a heat source.
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1
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