Fagor ADVANCE CONCEPT User manual

TECHNICAL MANUAL OVENS
TECHNICAL MANUAL OVENSTECHNICAL MANUAL OVENS
TECHNICAL MANUAL OVENS
“ADVANCE CONCEPT”
“ADVANCE CONCEPT”“ADVANCE CONCEPT”
“ADVANCE CONCEPT”
“ADVANCE”
“ADVANCE”“ADVANCE”
“ADVANCE”
“ADVANCE PLUS”
“ADVANCE PLUS”“ADVANCE PLUS”
“ADVANCE PLUS”
TECHNICAL MANUAL OVENS
TECHNICAL MANUAL OVENSTECHNICAL MANUAL OVENS
TECHNICAL MANUAL OVENS
“ADVANCE CONCEPT”
“ADVANCE CONCEPT”“ADVANCE CONCEPT”
“ADVANCE CONCEPT”
“ADVANCE”
“ADVANCE”“ADVANCE”
“ADVANCE”
“ADVANCE PLUS”
“ADVANCE PLUS”“ADVANCE PLUS”
“ADVANCE PLUS”
16/11/2012
1
TECHNICAL MANUAL OVENS
TECHNICAL MANUAL OVENSTECHNICAL MANUAL OVENS
TECHNICAL MANUAL OVENS
“ADVANCE CONCEPT”
“ADVANCE CONCEPT”“ADVANCE CONCEPT”
“ADVANCE CONCEPT”
“ADVANCE PLUS”
“ADVANCE PLUS”“ADVANCE PLUS”
“ADVANCE PLUS”

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GENERAL SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONSGENERAL SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
GENERAL INFORMATION
GENERAL INFORMATIONGENERAL INFORMATION
GENERAL INFORMATION
Before swit hing on the newly installed applian e for the first time, the inside should be leaned with a loth soaked
in soapy water. Then swit h on the empty oven in Steam mode for ½ hour to eliminate the odours asso iated with a new
applian e.
Before starting the applian e, he k that the ut-off tap for the water supply is open, the ut-off tap for the gas is
open (only in gas models) and that the ele tri ity supply is on.
When the oven is to remain unused for long periods of time, we re ommend you lose the ut-off tap to the water
supply, the ut-off tap to the gas supply (only gas models), and dis onne t the ele tri ity supply.
The oven should always be installed below a extra tor hood.
Fagor Industrial re ommends you read the safety instru tions and the installation and user manual arefully.
Fagor Industrial re ommends that the manuals and do uments provided with the oven are kept to hand at all times.
The oven should only be used for ooking food in the atering se tor. The use of the oven for any purpose other
than the above is onsidered to be inappropriate and therefore dangerous.
The oven should only be operated with your hands. Any damage due to the use of sharp obje ts will not be overed
under guarantee.
The oven should be used by trained and qualified personnel.
Other heat sour es su h as fryers or fry-tops should not be installed lose to the oven.
WARNING
WARNINGWARNING
WARNING
The installation, in orre t adjustment, inappropriate maintenan e or use of the applian e may ause
material damages and injuries. Before ommissioning the applian e, arefully read the instru tions.
SAFETY
SAFETYSAFETY
SAFETY
Do not store or use gases or explosive liquids near the appliance, or introduce liquids containing alcohol
inside the oven.
When the oven is hot, do not
notnot
not open the door suddenly (danger of burns due to hot steam). Do not
not not
not put old
water in the hamber when it is hot.
Repairs or adjustments arried out by personnel not belonging to FAGOR INDUSTRIAL
Repairs or adjustments arried out by personnel not belonging to FAGOR INDUSTRIAL Repairs or adjustments arried out by personnel not belonging to FAGOR INDUSTRIAL
Repairs or adjustments arried out by personnel not belonging to FAGOR INDUSTRIAL
SAT (Te hni al Assistan e Servi e) or an authorised SAT will
SAT (Te hni al Assistan e Servi e) or an authorised SAT willSAT (Te hni al Assistan e Servi e) or an authorised SAT will
SAT (Te hni al Assistan e Servi e) or an authorised SAT will imply the an ellation of the
imply the an ellation of the imply the an ellation of the
imply the an ellation of the
oven warranty.
oven warranty.oven warranty.
oven warranty.

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READING ADVANCE OVEN NOMENCLATURE
READING ADVANCE OVEN NOMENCLATUREREADING ADVANCE OVEN NOMENCLATURE
READING ADVANCE OVEN NOMENCLATURE
“ADVANCE CONCEPT”
“ADVANCE CONCEPT” “ADVANCE CONCEPT”
“ADVANCE CONCEPT”
A C E/G 061
A C E/G 061A C E/G 061
A C E/G 061
( 1 ) ( 2 ) (3 ) ( 4 )
( 1 ) ( 2 ) (3 ) ( 4 ) ( 1 ) ( 2 ) (3 ) ( 4 )
( 1 ) ( 2 ) (3 ) ( 4 )
1: ADVANCE SERIES
2:
2:2:
2: CONCEPT MODEL
3: ELECTRIC/GAS
4: CAPACITY
061: 6 Trays GN 1/1
101: 10 Trays GN 1/1
102:
102:102:
102: 10 Trays GN 2/1
201: 20 Trays GN 1/1
202: 20 Trays GN 2/1
ADVANCE
ADVANCE ADVANCE
ADVANCE
A E/G 061
A E/G 061A E/G 061
A E/G 061
( 1 ) ( 2 ) ( 3 )
( 1 ) ( 2 ) ( 3 ) ( 1 ) ( 2 ) ( 3 )
( 1 ) ( 2 ) ( 3 )
1: ADVANCE SERIES
2: ELECTRIC/GAS
3: CAPACITY
061: 6 Trays GN 1/1
101: 10 Trays GN 1/1
102:
102:102:
102: 10 Trays GN 2/1
201: 20 Trays GN 1/1
202: 20 Trays GN 2/1
“ADVANCE PLUS”
“ADVANCE PLUS” “ADVANCE PLUS”
“ADVANCE PLUS”
A P E/G 061
A P E/G 061A P E/G 061
A P E/G 061
( 1 ) ( 2 ) (3 ) ( 4 )
( 1 ) ( 2 ) (3 ) ( 4 ) ( 1 ) ( 2 ) (3 ) ( 4 )
( 1 ) ( 2 ) (3 ) ( 4 )
1: ADVANCE SERIES
2:
2:2:
2: PLUS MODEL
3: ELECTRIC/GAS
4
44
4: CAPACITY
061
061061
061: 6 Trays GN 1/1
101
101101
101: 10 Trays GN 1/1
102:
102:102:
102: 10 Trays GN 2/1
201: 20 Trays GN 1/1
202: 20 Trays GN 2/1
Specification plate
Electrical:
Gas:

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INSTALLATION
INSTALLATIONINSTALLATION
INSTALLATION
INSTALLATION MANUAL
INSTALLATION MANUALINSTALLATION MANUAL
INSTALLATION MANUAL
MINIMUM DISTANCE
MINIMUM DISTANCEMINIMUM DISTANCE
MINIMUM DISTANCE
Minimum distance from othersources of heat on the left side 400mm. Fig. 1.
Warning: An excessive room temperature on the left-hand side of the
appliance maytrigger the appliance safety disconnection.
We recommend a distance of 500 mm on the left-hand side of the appliance
to leave room for repair and maintenance work. Fig. 2.
The IPX5 plate must be fastened on the rear of the ovens. Fig. 3
Check the ovens are stable
INSTALLATION OF TABLE TOP MODELS
INSTALLATION OF TABLE TOP MODELSINSTALLATION OF TABLE TOP MODELS
INSTALLATION OF TABLE TOP MODELS
Level the frame
horizontallybefore
placing the oven
on the frame. Fig.
4
The appliance must be
horizontally level. Fig. 6.
Rest the oven on
the frame and line
up the supports with
the holes on the
frame. Fig 5
(Optional in model 202)
The mobile load trolley
(optional) must be
horizontal on the
appliance. Fig. 7

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ELECTRICAL CONNECTION
ELECTRICAL CONNECTIONELECTRICAL CONNECTION
ELECTRICAL CONNECTION
The ele tri al onne tion of the applian e must always be arried out by an OFFICIAL TECHNICAL SERVICE
OFFICIAL TECHNICAL SERVICE OFFICIAL TECHNICAL SERVICE
OFFICIAL TECHNICAL SERVICE or
an AUTHORISED TECHNICAL SERVICE
AUTHORISED TECHNICAL SERVICEAUTHORISED TECHNICAL SERVICE
AUTHORISED TECHNICAL SERVICE.
The legal standards in for e in ea h ountry on onne tions to the mains should be taken into a ount.
Che k that the mains voltage orresponds to that indi ated on the nameplate.
Use POLYCLOROPRENO
POLYCLOROPRENOPOLYCLOROPRENO
POLYCLOROPRENO able sleeves or other similar materials (Ho5RN
Ho5RNHo5RN
Ho5RN-
--
-F
FF
F).
A swit h devi e should be installed next to the applian e for all the phases, with a gap of a minimum of 3 mm
between onta ts. This swit h will be equipped with fuses.
The applian e must be earthed, from the onne tion strip of the applian e to the earth onne tion of the main
power supply.
The manufa turer will not be held liable for damage originated by failure to observe these requirements.
To a ess the onne tion strip, release the left side panel, pass the able hose through the stuffing box on the
exterior base and onen t as shown on the strip.
The ele tri al ord must orrespond to standard EN 60335-1:2002 “ordinary poly hloroprene sheathed flexible
able”.
The ord designation must be H05RN-F in a ordan e with CENELEC and 60245 IEC 57 in a ordan e with CEI.
IMPORTANT:
IMPORTANT:IMPORTANT:
IMPORTANT:
Before installing the left side panel, atta h the ele tri al supply hose se urely to the stuffing box.
When several applian es are installed in series, they should be earthed to ea h other using the point assigned
for this purpose (equipotent outlet), lo ated at the base of the oven, at the ba k.

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SUPPLY
VOLTAGE CABLE SECTION
POWER
SWITCH
FUSE
DIFFERENTIAL
DEVICE
ACG-061 / AG-061 /
APG-061
230V 50-60Hz 1x1.5 mm²+N+T
2 x 1.5 mm²+ T 10A 300mA
ELECTRICAL OUTPUT 1.2
POWER
GAS
Kcal/h (Hi) G30/G31/G20 10,325
BTU/h (Hi) G30/G31/G20 40,975
Kw(Hi) G30/G31/G20 12
SUPPLY
VOLTAGE CABLE SECTION
POWER
SWITCH
FUSE
DIFFERENTIAL
DEVICE
ACG-101 / AG-101 /
APG-101
230V 50-60Hz 1x1.5 mm²+N+T
2 x 1.5 mm²+ T 10A 300mA
ELECTRICAL OUTPUT 1.2
POWER
GAS
Kcal/h (Hi) G30/G31/G20 15,488
BTU/h (Hi) G30/G31/G20 61,460
Kw(Hi) G30/G31/G20 18
SUPPLY
VOLTAGE CABLE SECTION
POWER
SWITCH
FUSE
DIFFERENTIAL
DEVICE
ACG-201 / AG-201 /
APG-201
230V 50-60Hz 1x1.5 mm²+N+T
2 x 1.5 mm²+ T 16A 300mA
ELECTRICAL OUTPUT 2.4
POWER
GAS
Kcal/h (Hi) G30/G31/G20 30,975
BTU/h (Hi) G30/G31/G20 122,920
Kw(Hi) G30/G31/G20 36
SUPPLY
VOLTAGE CABLE SECTION
POWER
SWITCH
FUSE
DIFFERENTIAL
DEVICE
ACG-102 / AG-102 /
APG-102
230V 50-60Hz 1x1.5 mm²+N+T
2 x 1.5 mm²+ T 10A 300mA
ELECTRICAL OUTPUT 1.2
POWER
GAS
Kcal/h (Hi) G30/G31/G20 30,115
BTU/h (Hi) G30/G31/G20 119,505
Kw(Hi) G30/G31/G20 35
SUPPLY
VOLTAGE CABLE SECTION
POWER
SWITCH
FUSE
DIFFERENTIAL
DEVICE
ACG-202 / AG-202 /
APG-202
230V 50-60Hz 1x1.5 mm²+N+T
2 x 1.5 mm²+ T 16A 300mA
ELECTRICAL OUTPUT 2,4
POWER
GAS
Kcal/h (Hi) G30/G31/G20 55,928
BTU/h (Hi) G30/G31/G20 221,938
Kw(Hi) G30/G31/G20 65

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SUPPLY
VOLTAGE CABLE SECTION FUSE RING FUSE DIFFERENTIAL DEVICE
400V 3N
50-60Hz 3x2.5 mm2 + N+T
20A 300mA
230 V 3N
50-60Hz 3x4 mm²+N+T 32A 300mA
TOTAL POWERkW 10.2
ACE-061 / AE-061 / APE-061
SUPPLY
VOLTAGE CABLE SECTION FUSE RING FUSE DIFFERENTIAL DEVICE
400V 3N
50-60Hz 3x6 mm2 + N+T 32A 300mA
230 V 3N
50-60Hz 3x10 mm²+N+T 63A 300mA
TOTAL POWERkW 19.2
ACE-101 / AE-101 / APE-101
SUPPLY
VOLTAGE CABLE SECTION FUSE RING FUSE DIFFERENTIAL DEVICE
400V 3N
50-60Hz 3x16 mm2 +N+T 80A 300mA
230 V 3N
50-60Hz 3x35 mm²+ T 125A 300mA
TOTAL POWERkW 38.4
ACE-201 / AE-201 / APE-201
SUPPLY
VOLTAGE CABLE SECTION FUSE RING FUSE DIFFERENTIAL DEVICE
400V 3N
50-60Hz 3x10 mm2 + N+T 63A 300mA
230 V 3N
50-60Hz 3x25 mm²+ T 100A 300mA
TOTAL POWERkW 31.2
ACE-102 / AE-102 / APE-102
SUPPLY
VOLTAGE CABLE SECTION FUSE RING FUSE DIFFERENTIAL DEVICE
400V 3N
50-60Hz 3x25 mm2 + N+T 125A 300mA
230 V 3N
50-60Hz 3x70 mm²+ T 180A 300mA
TOTAL POWERkW 62.4
ACE-202 / AE-202 / APE-202

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CONNECTION TO GAS
CONNECTION TO GASCONNECTION TO GAS
CONNECTION TO GAS
Gas connection
Warning:
•The gas installation mayonly be connected by an authorised local gas technician.
•It is essential to ensure that the gas supply pipes and the connection pipes for the corresponding
measurement systems are the correct diameter.
•Check that the gas supplyis correctlysealed.
Maximum consumption with nominal thermal load
Type of gas
Pressure
required
fluidity
(mbar)
ACG-061
AG-061
APG-061
ACG-101
AG-101
APG-101
ACG-201
AG-201
APG-201
ACG-102
AG-102
APG-102
ACG-202
AG-202
APG-202
Natural gas H G-20 (m³/h) 20 1.270 1.905 3.809 3.704 6.878
Butane gas G-30 (kg/h) 30 0.998 1.498 2.995 2.912 5.408
Propane gas G-31 (kg/h) 37 0.984 1.476 2.951 2.869 5.329
The quantity of air required for the combustion is 2m
3
/h per kW power.
Remarks:
•Observe the regulations issued by the local gas company.
•Observe the regulations for the installation.
•Check that the gas indicated in the section is identical to that supplied.
•A pipe of at least Ø 12 x 10 mm should be used for the gas connection to the appliance, together with a ¾”
nut to connect to the oven.
•Gas shut-off valve in front of each appliance.
Warning:
If the pipe pressure is different to the fluid pressure, please contact the gas company. For naturalgas, the
appliance must not be started at pressures above 30 mbar. Close the gas inlet to the appliance.
Warning Service pressures exceeding 60 mbar are not allowed as some of the oven's components could become
unusable.
Ventilation
The appliances must be installed in such a way as to allowadequate ventilation to prevent the unauthorised
concentration in the premises of products emitted during combustion which may be harmful to health.
The installation of an extraction hood is recommended for the extraction of smoke and steam in compliance with
the UNE–100165:92 standard. It is advisable that the hood sticks out 200-400 mm from the front part of the
appliance.
We recommend the annual maintenance by an authorised technician of the components relating to the
gas installation.
Shut-off valve

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CATEGORIES, GASES AND OPERATING PRESSURES
COUNTRY
CATEGORY
PRES
SURE
AT II
2H3B/P
20*50
AL - BG - DK - EE - FI - HR - LT - LV - MK - NO -
RO - SE II
2H3B/P
20*30
BE - FR I
2H,
I
3+
20, 30
CH - CY - CZ - ES - GB - GR- IE - IT - PT - SI - SK
- TR II
2H3+
20*28-30/37
DE - LU II
2E3B/P
20*50
PL II
2E3B/P
20*30
HU - IS - MT - NL I
3B/P
30

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EXHAUST GAS CONNECTION
Warning: An incorrect connection could result in fire.
Gas appliances maybe installed in different manners depending on the requirements of the installation.
Gas oven under extractor hood
We recommend you install the gas oven below the smoke extractor hood.
Install in accordance with local regulations.
The gas supply to the oven should only be switched on once the extraction system
has been activated.
Gas oven below ventilation ceiling
Inthis installation, extraction is through a natural draught connection, beneathan
extractor hood or ventilation ceiling.
Install in accordance with local regulations.
The gas supply to the oven should only be switched on oncethe extraction
system has been activated.
If the extraction/ventilation system does not operate correctly, thegas supply to
the oven will be disabled.
Gas oven connected directly to the fluepipe
Convection/combined ovens with a non-return draught diverter system, a
special accessory, may be connected directly to thefluepipe. The draught
diverter accessorycan be ordered using the following references:
Oven model 061/101:19012272
Oven model 102: 19012273
Oven model 201:19012290
Oven model 202: 19012291
The gas supply to the oven should only be switched on oncethe extraction
system has been activated.
The exhaustgases reach very high temperatures.
Warning: The exhaust pipes must provide a hermetic seal. The materials used should provide thermal
stability up to temperatures of 400 ºC.

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Instructions for the user:
- The exhaust gases may reach high temperatures, therefore exhaust gases and hot plate components
may cause burns.
- Do not place combustible material on top of the appliance. Risk of fire!
- The exhaust gases may reach high temperatures, therefore exhaust gases and hot plate components
may cause burns.
- Do not place combustible material on top of the appliance. Risk of fire!
WATER CONNECTION
WATER CONNECTIONWATER CONNECTION
WATER CONNECTION
Only connect drinking water to the appliance.
Connect the appliance to the mains water
supply at point 1, using the hose supplied
como dotación. Ref Sap 12025198
The pressure of the incoming water should be
between 200 and 400 kPa (2-4kg/mm
2
).We
recommend 250 kPa.
The water used should have the following properties or characteristics:
PH 6.5÷7.5
Chlorides < 150mg/litre
Chlorine concentration 0.2÷0.5 mg/litre
Conductivity 400÷2000 µS
Water impurities Ø < 0.08 mm
Water hardness 5-10ºF
Recommended filters:
A) Fine filter.
If the water contains impurities such as sand, iron particles or floating substances, we recommend the use
of a fine filter at the water input.
B) Activated carbon filter.
If the water has a high chlorine content over 0.2 mg/l (ppm) (this information can be obtained from the
relevant water board), an activated carbon filter should be installed.
C) Installation of osmosis recirculation.
When the chloride concentration is above 150 mg/l (ppm) (this information can be obtained from the
relevant water board), an osmosis recirculation installation should be mounted. In this case, please
remember that the minimum conductivity value is 400 µS.
D) Water descaling:
For water with a high levelof limescale (without chloride load) the water should be treated. Systems: H+.
Interchange of ions or Kleensteam.We strongly advise against the use of sodium exchangers (normally
used in dish washers) due to the formation of sodium sediment and the delay in boiling with common salt.
For the selection of filter systems (A, B, C, D).
Warning
Before connection, look at the label that shows which is the water inlet.
Water intake hose

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WASTE WATER CONNECTION
Steam resistant pipe, no hoses used.
The drainage system maybe installed
using a standard siphon pipe connected to
an open tank or grille.
For optimum performance, we recommend
you use the manufacturer's drainage KIT,
reference 19012125. Fig. 12.
Ensure the measurements for the drainage
are correct:
- Steam generator pumping volume in a
reduced space of time: 0.7 l/second.
- Average temperature of waste water: 65
ºC

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ADVANCE DRAINAGE KIT
The drainage system maybe installed using a standard siphon pipe connected to an open tank or grille. For
optimum operation, we recommend you use the manufacturer's drainage KIT, reference 19012125.
El kit contains the following units, which can be assembled in various ways, depending on where the oven is
installed.
Configuración hornos Advance/ Concept
Advance/ Concept configuration
Configuración hornos Advance Plus
Advance Plus configuration
During assembly, care shouldbe
taken to ensure that the holes are
facing the opposite side to the oven
panel.

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WASTE WATER CONNECTION
Incorrect installation of the oven mayresult in the incorrect operation of the
appliance.
Therefore, the drainage Kit supplied bythe manufacturer should be installed (Fig.
12). This drainage system should be connected to an open tank or grille.
Installation (Fig. 13 Fig. 14.) should be in such a way as to ensure that the installed
drainage outlet is below the oven outlet with a suitable slope to ensure drainage
(>5% or 3º).
Make sure that the holes on the rising pipe face the side opposite the rear panel to
prevent condensation.
Ensure the measurements for the drainage are correct:
- Steam generator pumping volume in a reduced space of time: 0.7 l/second.
- Average temperature of waste water: 65 ºC
.
Fig.13:
Table top models
061
-
101
-
102
Fig. 14: Models 201 and 202

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GENERAL MEASUREMENTS AND CONNECTIONS
ACG 061 - AG 061 - APG 061
A: Soft water intake
C: Mains supply
D: Drainage
E: Gas inlet
F: Air inlet

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ACG 101 - AG 101 - APG 101
A: Soft water intake
C: Mains supply
D: Drainage
E: Gas inlet
F: Air inlet

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ACG 201 - AG 201 - APG 201
A: Soft water intake
C: Mains supply
D: Drainage
E: Gas inlet
F: Air inlet

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ACG 102 - AG 102 - APG 102
A: Soft water intake
C: Mains supply
D: Drainage
E: Gas inlet
F: Air inlet

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ACG 202 - AG 202 - APG 202
A: Soft water intake
C: Mains supply
D: Drainage
E: Gas inlet
F: Air inlet

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ACE 061 - AE 061 – APE 061
A: Soft water intake
C: Mains supply
D: Drainage