Faithfull Iron Soldering Gun User manual

100 Watt Gun, 30 Watt Iron
Soldering Gun and Iron Kit
Instruction Manual
For your own safety, please read these instructions carefully
1. Check that the voltage displayed on the nameplate is
the same as the mains power source.
2. Before switching on, make sure the soldering tip is
properly in position and that the tip clamp screws are
tight.
3. Connect to an appropriate 230 volt mains outlet
socket, and switch the socket on (if applicable).
4. Press the trigger and the operating light will illuminate
indicating that the gun is heating. The temperature
will rise to 300 degrees in 20 seconds, the gun is now
at is operating temperature.
5. Never try to lock the trigger in the ‘On’ position by any
means. This will cause overheating and burn out the
tip, resulting in permanent damage to the gun and to
the transformer.
6. Soldering tips must only be removed when the
soldering gun is cool and disconnected from the
mains supply. Loosen the two clamping screws and
slide the soldering tip out carefully,
without using excess force.
Insert the new tip fully
into the gun and tighten
the two retaining screws.
7. Do not heat up the soldering gun
  withoutthesolderingtipttedinplace.
8. After use, allow the soldering gun to cool down
naturally in the air (do not attempt to speed up the
cooling process by applying water or any other liquid).
9.  Thepowerleadttedtothesolderinggunisa
special high quality cable, and it is resistant against
short-time contacts with hot metal parts. In the event
of damage to the power lead, it cannot be exchanged
due to the special construction of the soldering gun.
The gun can then no longer be used according to the
safety prescriptions.
Operating Instructions For The Soldering Gun
Before using the soldering gun please carry out
the following checks:
Operating Instructions For The Soldering Iron
Before using the soldering iron, it is recommended
that the following checks are carried out:
1. Check that the voltage displayed on the nameplate is
the same as the mains power source.
2. Before switching on, make sure the soldering tip is
properly in position and that the tip clamp screw is
tight.
3. Connect to an appropriate 230 volt mains outlet
socket, and switch the socket on (if applicable).
4. Soldering tips must only be removed when the
soldering iron is cool and disconnected from the
mains supply. Loosen the clamping screw and
remove the soldering tip carefully, without using
excess force. Insert the new tip fully into the iron and
tighten the retaining screw.
5. Do not heat up the soldering iron without the
solderingtipttedinplace.
6. After use, allow the soldering iron to cool down
naturally in the air (do not attempt to speed up the
cooling process by applying water or any other liquid).
7. When in use, always place the soldering iron on is
metal holder for safe storage.
8. Thepowerleadttedtothesolderingironisaspecial
high quality cable, and it is resistant against short-
time contacts with hot metal parts. In the event of
damage to the power lead, it cannot be exchanged
due to the special construction of the soldering iron.
The iron can then no longer be used according to the
safety prescriptions.
Replacement tips are available from your local Faithfull Tools stockist or online from www.toolbank.com
Please ensure that these instructions are read by the operator before using the product, and that all the safety guidelines
are understood. Please keep these instructions for future reference.
Soldering is a process for joining two metals by the
application of molten material. Nearly all metals and
metal alloys, brass, copper, iron etc, can be soldered.
There are two types of soldering: hard soldering and soft
soldering.
Hard soldering is a process carried out at temperatures
over 450ºC. The hard soldering alloys (for hard soldering,
brazing and solver soldering) are made of metal alloys
thatarerstmeltedattemperaturesthatcannotbe
achieved by a soldering iron.
Soft soldering is a process carried out at temperatures
below 400ºC, and this appliance is designed for soft.
The surfaces to be soldered should be kept clean and
free from oil and dirt. Never use household detergents
since they often contain silicon. The oxide coating can
be removed by using either the chemical corrosion
method,emerypaper,orbylingorscraping.Ifthe
corrosion method is used, avoid using hydrochloric,
sulphuric or nitric acid. Citric acid, at a 10% dilution ratio,
isrecommended.Whencleaningisnished,donot
touch surfaces to be soldered. The correct temperature
is attained when tin deposited on the tips forms a smooth
coat. The formation of small clots means the correct
temperature has not been attained. If tin ‘pearls’ are
formed, the tip is not properly clean.
SOLDERING
CAUTION
1. Always use an appropriate soldering stand, and any other
soldering aids which are designed to avoid burns.
2. Alwayscheckthatthesolderingtipisttedrmlyinplace
before switching on. The soldering tip must be pushed
fully into the heating unit, and tightly fastened with its
clamping screw.
3. After use, allow the soldering iron to cool down naturally
in the air (do not attempt to speed up the cooling process
by applying water or any other liquid).

General Safety Rules
Soldering can be dangerous if safe and proper operating
procedures are not followed. As with all tools, there
are certain hazards involved with the operation of this
product. Using the tool with respect and caution will
considerably reduce the possibility of personal injury.
Please note that if normal safety precautions are
overlooked or ignored personal injury to the operator may
result:
Safety equipment may reduce your potential for
injury, but even this will not make up for poor judgment,
carelessness or inattention. Always exercise caution in
the workshop.
REMEMBER:
your personal safety is your responsibility.
This tool was designed for soldering applications only.
Westronglyrecommendthatitisneithermodiednor
used for any applications other than those for which it
was designed.
WARNING
Failure to follow these rules may result
in serious personal injury
1 100 watt soldering gun
2 30 watt soldering iron
3 Solder wire
4 Stand for iron
5 Spare tip for gun
6 Scraping tool
7 De-soldering tool
8 Resinux
9 Hands-freemagnier
1
2
3
4
5
6
7
8
9
1. For your own safety, read these instructions
before operating this soldering tool. Get to know
the tool’s applications and limitations.
2. Make sure this appliance is earthed. This tool is
suppliedcompletewithafactorytted13amp3-pin
plug. The green and yellow conductor in the core
is the earth wire; never connect this wire to a live
terminal.
3. Do not use in a dangerous environment. Do not
usetheguninthevicinityofammableliquidsor
materials. Never use an electrical appliance in the
rain, in wet areas or with wet hands, because using
an electrical appliance under these conditions greatly
increases the possibility of electric shock.
4. Unauthorised people, especially children should
be kept clear of the work area. Never leave a
soldering tool unattended.
5. Do not use this tool for work beyond their
prescribed capacity. Do not apply excessive
pressure or otherwise force the tool. Do not drop or
treat it roughly. Mishandling can weaken insulation
and other safety features.
6. Never lift soldering tools or hang them on hooks
or nails by their cables. This may cause a short or
damage the power cable.
7. Always use the right tool for the job and only for
the purpose for which it was designed. Do not
attempt to adapt or modify a tool for an alternative
purpose, or to gain a greater working capacity than
for which it was intended.
8. Dress appropriately. Non-slip footwear is
recommended. Wear protective hair covering to
contain long hair.
9. Alwaysmaintainagoodrmfoothold. Keep well
balancedandkeeptheworkandoorareasclean.
10. Wear safety glasses. Everyday glasses only have
impact resistant lenses, and they offer much less
protection than safety glasses.
11. Prior to operation, carefully inspect the tool for
abnormalities and damage. Any part that is damaged,
including the casing or the cable, should be properly
and safely repaired or replaced.
12. Turn off the power supply switch and unplug the
soldering tool if you are leaving it unattended,
vacating the work area, or in the event of an
electrical failure.
13. Drugs, alcohol or medication. Do not operate the
machinewhileundertheinuenceofdrugs,alcohol
or any medication.
14. Warning: Always use soldering tools in a well-
ventilated area.
If these colours do not correspond with the coloured
markings identifying the terminals in your plug, proceed
as follows:
The wire which is coloured green and yellow must be
connected to the terminal in the plug which is marked with
the letter ‘E’ or by the earth symbol or coloured
green and yellow.
The wire which is coloured blue must be connected to the
terminal which is marked with the letter ‘N’ or coloured
black or blue.
The wire which is coloured brown must be connected to
the terminal which is marked with the letter ‘L’ or coloured
red or brown.
Extension Lead Chart:
Extension lead sizes shown assure a voltage drop of not
more than 5% at the rated load of the machine.
AMPERE RATING 3 6 10 13
Extension cable
length (Metres) Wire size mm2
7.5 0.75 0.75 1.0 1.25
15 0.75 0.75 1.0 1.5
22.5 0.75 0.75 1.0 1.5
30 0.75 0.75 1.25 1.5
45 0.75 1.25 1.5 2.5
Voltage
The standard voltage throughout all European Union
countries is 230 volts. Safety and performance will not be
affected on equipment currently rated at 240 volts. Ensure
thatthesuppliedvoltageisthesameasthatspeciedon
the nameplate of the machine.
Plugs
Under CE regulations, all new domestic appliances,
including DIY power tools, must be sold with a plug
alreadypre-ttedtothemachine.Currently,industrial
power tools are covered by separate legislation, and
some 230 volt industrial power tools may not have a plug
tted.Ensurethatanyplugisttedcorrectly.Ifindoubt,
askaqualiedelectriciantodoitforyou.Ensurethat
thecorrectlyratedfuseisttedtotheplugtosuitthe
appliance being used.
Use of an RCD
When using an electrical tool (particularly outdoors),
we recommend the use of a residual current device
(RCD) such as the Faithfull Tools model, product code
FPP RCD, or a power circuit breaker, for enhanced
protection. To check that the socket is correctly wired, we
recommend the use of a 13 amp socket tester.
General Electrical Connections
Connecting your soldering gun and iron to the power
supply
(230 Volt Only)
To eliminate the possibility of an electric shock your
solderinggunandironhasbeenttedwithaBSapproved
plug which incorporates a fuse, the value of which is
indicated on the pin face of the plug. Should the fuse
need to be replaced, an approved BS1362 fuse of
thesameratingmustbeused.Ifthettedplugisnot
suitable, it should be removed and the correct type of plug
shouldbettedbyaqualiedelectrician.
WARNING
Aplugwithbareexiblewiresexposedishazardous
if plugged into a live power socket.
WARNING: THIS APPLIANCE MUST BE EARTHED
Green & Yellow - Earth
Blue - Neutral
Brown - Live
SAFE USE OF POWER SUPPLY
FLUXES
Soldering alloys (soft soldering) are produced in a wire
form only for the DIY market and there are two types of
soldering wire:
• Solderingwirewithoutux
• Solderingwirewithuxcore
Flux is used to remove the oxide coating from the
surfaces prior to soldering, as well as preventing the
formation of oxide during soldering.
Fluxes are available in paste and liquid form.
Aftersoldering,removeexcesspasteandliquiduxes
withabrushoracloth.Resinuxes(rosin)shouldnotbe
removed.
SOLDER AND FLUXES
ALLOYS
Electronics: Melting point 185ºC, low melting point alloy.
Used in electronics.
Radio: Melting point approx. 230ºC.
Used for thin soldering and model making.
General purpose: Melting point approx. 255ºC.
For general soldering.
Tin solder paste: Cold material to be spread on surfaces
to be jointed.
Tin paste:Replacestinwireandux.
Tip cleaning blocks: Used for cleaning soldering tips.
Pasteux: Flux supplied in paste form.
Liquidux:For use on delicate-to-reach points.