Falcon T101 User manual

T-Series
Service manual

Contents
5 Introduction
6 Lock Assembly Index
8 Chassis assemblies
9 Passage latchset
10 Privacy hospital lock
11 Closet lock
12 Closet lock – IC
13 Classroom security lock
14 Classroom security lock – IC
15 Asylum lock
16 Asylum lock – IC
17 Entry lock
18 Entry lock – IC
19 Entry/oce lock
20 Entry/oce lock – IC
21 Oce lock
22 Oce lock – IC
23 Classroom lock
24 Classroom lock – IC
25 Dormitory lock
26 Dormitory lock – IC
27 Storeroom lock
28 Storeroom lock – IC
29 Storeroom lock (electrified – fail safe)
30 Storeroom lock (electrified – fail safe) – IC
31 Storeroom lock (electrified – fail secure)
32 Storeroom lock (electrified – fail secure) – IC
33 Trim assemblies
34 Passage latchset
35 Privacy hospital lock
36 Privacy lock
37 Closet lock
38 Classroom security lock
39 Asylum lock
40 Entry lock
41 Entry/oce lock
42 Oce lock
43 Classroom lock
44 Dormitory lock
45 Storeroom lock
46 Storeroom lock (electrified – fail safe)
47 Storeroom lock (electrified – fail secure)
48 Parts and Accessories
48 Standard cylinders
49 IC cylinders
50 Spindles
51 Spring cage replacement kits
52 Levers
53 Latches
54 Other Accessories
54 Strikes
54 Dust boxes
55 Warranty

Introduction
Falcon • T-Series service manual • 5
Introduction
This manual contains a complete listing of T-Series (Grade 1) cylindrical lock parts and assemblies manufactured by the
Falcon Lock Company. This edition lists components of T-Series locks manufactured aer July 2007.
Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for
replacement purposes. In addition, this manual provides general cylinder information, many auxiliary components of the
T-Series cylindrical locks and installation instructions.
Standard features*
Certications ANSI A156 .2, Series 4000, Grade 1, UL Listed for 3-hour re door.
Latch 1Z\,” x 2Z\v”, Square corner faceplate, 1” housing diameter, Z\x” throw.
Strike Z\v” x 4M\,”, ANSI, Square corner, no box.
Backset 2C\v”
Cylinder 6-Pin solid brass, keyed 5-pin, Falcon G keyway, keyed different (KD)
Door Range 1C\v” – 2Z\,” standard
Keys Two nickel silver cut keys per lock, keyed 5-pin, Falcon G keyway
* Locks are furnished with standard features unless otherwise specied.
Lock assembly drawing index
The lock assembly drawing index provides visual representations and textual descriptions of available functions. Page
numbers for full trim and chassis drawings are referenced.
Outside Inside
KeyPush button
Electrified
Deadlatch
Springlatch
Tu rn/push button
Knurled Knob
Fixed Lever

6 • Falcon • T-Series service manual
Lock Assembly Index
Lock Assembly Index
Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis
Falcon ANSI Description Outside function Inside function
T101 F75 Passage/closet latch Lever is always unlocked. Lever is always unlocked and is
always free for immediate egress.
34 9
T291 Privacy hospital lock Unlocked from outside by turning
emergency turn-button.
Push-button locks outside lever.
Turning inside lever or closing door
releases button. Inside lever is
always free for immediate egress.
35 10
T301 F76 Privacy lock Can be opened from outside with
small screwdriver or emergency
release tool.
Push-button locks outside lever.
Turning inside lever or closing door
releases button. Inside lever is
always free for immediate egress.
36 10
T351 Closet lock Can be locked with key. Knurled knob free for immediate
egress unless outside lever locked
with key.
37 11
12 (IC)
T381 F88 Classroom security lock Outside lever locked or unlocked by
key in either lever.
Key locks or unlocks outside lever.
Inside lever is always unlocked and
is always free for immediate
egress.
38 13
14 (IC)
T411 F87 Asylum lock Lever is xed. Entrance by key only. Lever is xed. Exit by key only. 39 15
16 (IC)
T501 F82 Entry lock Lever is unlocked with key when
push-button is pushed.
Push-button locks outside lever.
Turning inside lever releases
button. Inside lever is always free
for immediate egress.
40 17
18 (IC)
T511 F109 Entry/oce lock Key retracts latch when button
pushed and turned. Lever is
unlocked with key when push-
button is pushed.
Turn/push-button: pushing and
turning button locks outside lever
until manually unlocked. Push-
button: pushing button locks
outside lever until unlocked by
turning inside lever. Inside always
free for immediate egress.
41 19
20 (IC)
T521 F81 Oce lock Key retracts latch when button
turned.
Turning button locks outside lever
until manually unlocked. Inside
always free for immediate egress.
42 21
22 (IC)
NOTE: Any function with deadlatch locks latchbolt when door is closed.

Lock Assembly Index
Falcon • T-Series service manual • 7
Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis
Falcon ANSI Description Outside function Inside function
T561 F84 Classroom lock Outside lever locked or unlocked
by key.
Inside lever is always unlocked and
always free for immediate egress.
43 23
24 (IC)
T571 F90 Dormitory lock Locked or unlocked
by key. When locked by key it can
only be unlocked by key.
Push-button locks outside lever.
Turning lever or closing door
releases button. Inside lever is
always unlocked and is always
free for immediate egress.
44 25
26 (IC)
T581 F86 Storeroom lock Lever is xed. Entrance by key only. Inside lever is always unlocked and
is always free for immediate
egress.
45 27
28 (IC)
T851 Storeroom lock
(electried – fail safe)
Lever is continuously locked
electrically. Unlocked by switch or
power failure. When locked, key
retracts latch.
Inside lever is always unlocked and
is always free for immediate
egress.
46 29
30 (IC)
T881 Storeroom lock
(electried – fail secure)
Lever is continuously locked
mechanically until unlocked by
electric current. When locked, key
retracts latch.
Inside lever is always unlocked and
is always free for immediate
egress.
47 31
32 (IC)
NOTE: Any function with deadlatch locks latchbolt when door is closed.

8 • Falcon • T-Series service manual
Chassis assemblies
9 Passage latchset
10 Privacy hospital lock
11 Closet lock
12 Closet lock – IC
13 Classroom security lock
14 Classroom security lock – IC
15 Asylum lock
16 Asylum lock – IC
17 Entry lock
18 Entry lock – IC
19 Entry/oce lock
20 Entry/oce lock – IC
21 Oce lock
22 Oce lock – IC
23 Classroom lock
24 Classroom lock – IC
25 Dormitory lock
26 Dormitory lock – IC
27 Storeroom lock
28 Storeroom lock – IC
29 Storeroom lock (electrified – fail safe)
30 Storeroom lock (electrified – fail safe) – IC
31 Storeroom lock (electrified – fail secure)
32 Storeroom lock (electrified – fail secure) – IC

Chassis assemblies
Falcon • T-Series service manual • 9
Passage latchset
T101
6
6
8 (2)
7
9 (2)
10
13 (2)
12
2
14
11
2
1
3
5
4
No. Description Part number
1Chassis assembly, T101 A30761-000-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
No. Description Part number
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30

10 • Falcon • T-Series service manual
Chassis assemblies
Privacy hospital lock
T291/T301
8 (2)
7
11
623
13 (2)
1
2
15
17
18
19
16
3
5
22
24
25
2
14
12
10
9 (2)
21
20
4
No. Description Part number
1Chassis assembly, T291/T301 A30765-000-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
No. Description Part number
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
18 Key spindle std 030718-000-30
19 Push actuator 030711-000-30
20 Slide catch 022105-000-30
21 Slide catch spring 012107-001-60
22 Push button sleeve 022134-000-50
23 Dogging bar 030722-000-30
24 Push/turn button mount 030731-000-30
25 Push button cap 030728-000*

Chassis assemblies
Falcon • T-Series service manual • 11
Closet lock
T351
26
6
8 (2)
7
9 (2)
10
13 (2)
12
2
14
11
2
3
5
1
4
No. Description Part number
1Chassis assembly, T351/T561 A30758-000-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
No. Description Part number
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
26 Key spindle assembly, std A30780-000-30

12 • Falcon • T-Series service manual
Chassis assemblies
Closet lock – IC
T351
27
6
8 (2)
7
9 (2)
10
13 (2)
12
2
14
11
2
3
5
1
4
No. Description Part number
1Chassis assembly, T351/T561-IC A30758-001-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
No. Description Part number
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
27 Key spindle assembly, ic A30780-001-30

Chassis assemblies
Falcon • T-Series service manual • 13
Classroom security lock
T381
30
2
3
5
15
17
18
19
16
8 (2)
7
9 (2)
10
2
14
13 (2)
12
11
28
1
4
No. Description Part number
1Chassis assembly, T381 A30767-000-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
No. Description Part number
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
18 Key spindle std 030718-000-30
19 Push actuator 030711-000-30
28 IS key spindle assembly, std A30913-000-00
30 Connecting rod 030734-000-30

14 • Falcon • T-Series service manual
Chassis assemblies
Classroom security lock – IC
T381
30
2
3
5
15
17
31
19
16
8 (2)
7
9 (2)
10
2
14
13 (2)
12
11
29
1
4
No. Description Part number
1Chassis assembly, T381 A30767-001-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” Self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
No. Description Part number
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
19 Push actuator 030711-000-30
29 IS key spindle assembly, IC A30913-001-00
30 Connecting rod 030734-000-30
31 Key Spindle, IC 030718-001-30

Chassis assemblies
Falcon • T-Series service manual • 15
Asylum lock
T411
32
32
8 (2)
7
9 (2)
10
13 (2)
2
14
11
2
3
5
12
1
4
No. Description Part number
1Chassis assembly, T411 A30769-000-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” Self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
No. Description Part number
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
32 Spindle, 2 ear, std 030732-000-30

16 • Falcon • T-Series service manual
Chassis assemblies
Asylum lock – IC
T411
33
33
8 (2)
7
9 (2)
10
13 (2)
2
14
11
2
3
5
12
1
4
No. Description Part number
1Chassis assembly, T411-IC A30769-001-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” Self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
No. Description Part number
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
14 Inner mounting plate 030712-000-30
33 Spindle, 2 ear, IC 030732-001-30

Chassis assemblies
Falcon • T-Series service manual • 17
Entry lock
T501
8 (2)
7
11
623
13 (2)
1
2
15
17
18
19
16
3
5
22
24
25
2
14
12
10
9 (2)
21
34
4
No. Description Part number
1Chassis assembly, T501 A30773-000-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” Self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
No. Description Part number
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
18 Key spindle std 030718-000-30
19 Push actuator 030711-000-30
21 Slide catch spring 012107-001-60
22 Push button sleeve 022134-000-50
23 Dogging Bar 030722-000-30
24 Push/turn button mount 030731-000-30
25 Push button cap 030728-000*
34 Short slide catch 022104-000-30

18 • Falcon • T-Series service manual
Chassis assemblies
Entry lock – IC
T501
8 (2)
7
11
623
13 (2)
1
2
15
17
31
19
16
3
5
22
24
25
2
14
12
10
9 (2)
21
34
4
No. Description Part number
1Chassis assembly, T501-IC A30773-001-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” Self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
No. Description Part number
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
19 Push actuator 030711-000-30
21 Slide Catch Spring 012107-001-60
22 Push Button Sleeve 022134-000-50
23 Dogging Bar 030722-000-30
24 Push/turn button mount 030731-000-30
25 Push button cap 030728-000*
31 Key spindle, IC 030718-001-30
34 Short slide catch 022104-000-30

Chassis assemblies
Falcon • T-Series service manual • 19
Entry/oce lock
T511
36
8 (2)
7
11
623
13 (2)
1
2
15
17
18
19
16
3
5
35
24
2
14
12
10
9 (2)
21
34
4
No. Description Part number
1Chassis assembly, T511 A30756-000-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” Self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
No. Description Part number
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
18 Key spindle std 030718-000-30
19 Push actuator 030711-000-30
21 Slide Catch Spring 012107-001-60
23 Dogging Bar 030722-000-30
24 Push/Turn Button Mount 030731-000-30
34 Short Slide Catch 022104-000-30
35 Turn Button Sleeve 022133-000-50
36 Turn Button Cap 030727-000*

20 • Falcon • T-Series service manual
Chassis assemblies
Entry/oce lock – IC
T511
36
8 (2)
7
11
623
13 (2)
1
2
15
17
31
19
16
3
5
35
24
2
14
12
10
9 (2)
21
34
4
No. Description Part number
1Chassis assembly, T511-IC A30756-001-00
2Flanged nut (2) 030726-000-30
3Outer mounting plate 030712-001-30
4#8-32 x C\,” Self tap screw 031533-006-30
5Hub and housing assembly A30746-000-00
6Spindle 030733-000-55
7Retractor 022106-002-55
8Retractor insert (2) 022986-001-50
9Retractor spring (2) 022108-001-60
10 Retractor spring retainer 022112-000-30
11 Hub and plate assembly A30747-000-00
12 Housing case 022114-000-30
13 Cotter pin (2) 002893-000-60
No. Description Part number
14 Inner mounting plate 030712-000-30
15 Spindle, 1 ear, outer 030732-005-30
16 Clutch spring 030709-000-60
17 Clutch driver 030716-001-30
19 Push actuator 030711-000-30
21 Slide catch spring 012107-001-60
23 Dogging bar 030722-000-30
24 Push/turn button mount 030731-000-30
31 Key spindle, IC 030718-001-30
34 Short slide catch 022104-000-30
35 Turn button sleeve 022133-000-50
36 Turn button cap 030727-000*