Fanimation The Zonix User manual

OWNER’S MANUAL
READ AND SAVE THESE INSTRUCTIONS
Model No. FP4640**-220
The Zonix™
Wet Location Ceiling Fan
Net Weight 6.7 kg (14.6 lbs)

Table of Contents
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Energy Efficient Use of Ceiling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Electrical and Structural Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .4
How to Assemble This Ceiling Fan .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
How to Hang This Ceiling Fan .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
How to Wire This Ceiling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installing the Canopy Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Mounting the Fan Blades and Cover Switch Assembly. . . . . . . . . . . . . 8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Blade Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded-View Illustration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Important Safety Instructions
WARNING: To avoid fire, shock and serious personal injury, follow these instructions.
1. Read your owner’s manual and safety information before installing your new fan. Review the accompanying assembly diagrams.
2. Before servicing or cleaning unit, switch power off at service panel and lock service panel disconnecting means to prevent power
from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a warning device, such
as a tag, to the service panel.
3. Be careful of the fan and blades when cleaning, painting, or working near the fan. Always turn off the power to the ceiling fan before
servicing.
4. Do not insert anything into the fan blades while the fan is operating.
5. Do not operate reversing switch until fan blades have come to a complete stop.
Additional Safety Instructions
1. To avoid possible shock, be sure electricity is turned off at the fuse box before wiring, and do not operate fan without blades.
2. All wiring and installation procedures must comply with AS/NZS 3000 Wiring Rules and any local regulations. The ceiling fan
must be grounded as a precaution against possible electrical shock. Electrical installation must be made by a licensed electrician.
3. The fan base must be securely mounted and capable of reliably supporting at least 27kg. See page 4 of owner’s manual for support
requirements.
4. The fan must be mounted with the fan blades at least 2.1 meter from the floor to prevent accidental contact with the fan blades.
5. Follow the recommended instructions for the proper method of wiring this ceiling fan.
6. This fan is Not suitable for use with solid-state speed controls.
WARNING: This product is designed to use only those parts supplied with this product and/or accessories designated specifically for
use with this product. Using parts and/or accessories not designated for use with this product will void your warranty and could result in
personal injury or property damage.
WARNING: To reduce the risk of personal injury, do not bend the blade bracket (flange or blade holder) when installing the brackets,
balancing the blades, or cleaning the fan. Do not insert foreign objects in between rotating fan blades.
WARNING: This fan MUST be installed with an easily accessible isolating device to disconnect all poles of the fan from the main supply.
The contact distance in all poles must be 3mm minimum.
6. Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities.
7. Contact your local government for information regarding the collection systems available.
8. If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the
food chain, damaging your health and well-being.
9. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
10. Children should be supervised to ensure that they do not play with the appliance.

This Manual is Designed to Make it as Easy as Possible
to Assemble, Install, Operate, and Maintain This Ceiling Fan
Unpacking Instructions
For your convenience, check-off each step. As each step is completed, place a check mark. This will ensure that all
steps have been completed and will be helpful in finding your place should you be interrupted.
Wiring and connectors must be of type required by
local regulations. The minimum wire would be a 3-
conductor (2-wire with ground).
Tools Needed for Assembly Materials
NOTE: If you are uncertain of part description, refer to
exploded view illustration. (Figure 1, page 11)
3
1. Check to see that you have received the following
parts:
• Fan Motor Assembly
• Downrod/Hanger Ball
Assembly
• Hanger Bracket
• Ceiling Canopy
• Canopy Screw Cover
• Motor Coupling Cover
•Switch Cup Cover Assembly
Blade Set•
• One Phillips head screwdriver
(supplied)
• One stepladder
• One small blade
screwdriver
• One wire stripper
• Hardware bags:
– 3/16-24 x 13 mm (blade to motor hub)
washer-head screws & fiber washers
– Phillips screwdriver, 10cm
– Blade Balance Kit
▲ WARNING
Do not install or use fan if any part is damaged or
missing. This product is designed to use only those
parts supplied with this product and/or any accessories
designated specifically for use with this product by
Fanimation. Substitution of parts or accessories not
designated for use with this product could result in
personal injury or property damage.
IF ANY PART IS DAMAGED OR MISSING,
CALL: 13 00 46 9 326
▲ WARNING
This fan must be installed be a licensed electrician.
Switch Cup Cover Assembly
Hardware Bags
Fan Motor Assembly
Downrod/
Hanger Ball
Assembly
Hanger Bracket
Ceiling Canopy
Blade Set
Motor Coupling Cover
Canopy
Screw Cover

4
This new ceiling fan will require a grounded electrical supply
line of 220-240 volts AC, 50 Hz circuit. The hanger
bracket must be securely anchored and capable of
supporting a load of least 27kg. If your fan is to replace an
existing ceiling light fixture, turn electricity off at the main
fuse box at this time and remove the existing light fixture.
Figure 1 depicts a typical structural configuration that may
be used for securely mounting the fan.
▲ WARNING
Turning off wall switch is not sufficient. To avoid
possible electrical shock, be sure electricity is turned
off at the main fuse box before wiring. All wiring must
be in accordance with AS/NZS 3000 “The Wiring Rules”
and the ceiling fan must be properly grounded as a
precaution against possible electrical shock.
▲ WARNING
This fan must be installed by a licensed electrician.
Electrical and Structural Requirements
snaFgnilieCfoesUtneiciffEygrenE
Ceiling fan performance and energy savings rely
heavily on the proper installation and use of the ceiling
fan. Here are a few tips to ensure efficient product
performance.
Choosing the Appropriate Mounting Location
Ceiling fans should be installed, or mounted, in the middle
of the room and at least 2.1 m above the floor and 50 cm
from the walls. If ceiling height allows, install the fan
2.4-2.7 m above the floor for optimal airflow. Consult your
Fanimation Retailer for optional mounting accessories.
Turn Off When Not in the Room
Ceiling fans cool people, not rooms. If the room is
unoccupied, turn off the ceiling fan to save energy.
Using the Ceiling Fan Year Round
Summer Season: Use the ceiling fan in the counter-
clockwise direction. The airflow produced by the ceiling
fan creates a wind-chill effect, making you “feel” cooler.
Select a fan speed that provides a comfortable breeze,
lower speeds consume less energy.
Winter Season: Reverse the motor and operate the ceiling
fan at low speed in the clockwise direction. This produces
a gentle updraft, which forces warm air near the ceiling
down into the occupied space. Remember to adjust your
air conditioner when using your ceiling fan-additional energy
and dollar savings could be realized with this simple step!
Ceiling
Ceiling
Joists
Ceiling
Joists
Figure 1
50 X 100 mm
Timber Batten
Between Joists

Pin
Setscrew
Downrod
Green/Yellow, Blue,
brown and orange Lead
Hanger
Ball
How to Assemble This Ceiling Fan
Figure 2
Figure 1
Figure 4
Figure 5
5
Ceiling
Canopy
Motor
Coupling
Cover
Canopy Screw
Cover
Figure 3
Clevis Pin
Hairpin Clip
Downrod
Support
Setscrew (2)
with nut
1. Remove the hanger ball by loosening the setscrew
in the hanger ball until the ball falls freely down the
downrod. Remove the pin from the downrod, then
remove the hanger ball. Retain the pin and hanger
ball for reinstallation in Step 5. (Figure 1)
▲ WARNING
It is critical that the clevis pin in the downrod support
is properly installed and the setscrews and nuts are
securely tightened. Failure to verify that the pin and
setscrews are properly installed could result in the fan
falling.
3. Loosen the two setscrews in the downrod support.
Align the clevis pin holes in the downrod with the
holes in the downrod support. Install the clevis pin
and secure with the hairpin clip. Be sure to push the
straight leg of the hairpin clip through the hole near
the end of the clevis pin until the curved portion of the
hairpin clip snaps around the clevis pin. The hairpin
clip must be properly installed to prevent the clevis
pin from working loose. Pull on the downrod to make
sure the clevis pin is properly installed. (Figure 3)
4. Route wires through motor coupling cover, canopy
screw cover and ceiling canopy with open side facing
up. (Figure 4)
5. Reinstall the hanger ball on the downrod as follows.
Route the four 2 m length wires and cable through the
hanger ball. Position the pin through the two holes in
the downrod and align the hanger ball so the pin is
captured in the groove in the top of the hanger ball.
Pull the hanger ball up tight against the pin. Securely
tighten the setscrew in the hanger ball. A loose
setscrew could create fan wobble. (Figure 5)
NOTE: You will be using either the 15 cm downrod supplied
with your fan or an optional longer downrod purchased
separately for high ceilings.
2. The fan comes with green/yellow, blue, brown and
wires. Route the wires through the downrod. (Figure 2)
orange 2 m length wires. Separate and untwist the four

6
How to Hang This Ceiling Fan
WARNING
The fan must be hung with at least 2.1m of
clearance from floor to blades. (Figure 8)
WARNING
Failure to seat tab in groove could cause damage to
electrical wires and possible shock or fire hazard.
WARNING
To avoid possible shock, do not pinch wires between
the hanger ball assembly and the hanger bracket.
WARNING
The hanger bracket must be securely mounted and
capable of supporting at least 27 kg. If bracket and /or
timber batten are not securely attached, the fan could
wobble or fall.
WARNING
To avoid possible fire or shock, be sure electricity is
turned off at the main fuse box before wiring.
(Figure 7)
Figure 8
CEILING
FLOOR
Figure 10
Figure 9
Figure 7
MAIN FUSE BOX
Screw with hex head
wood screws(2)
Not supplied
Downrod/Hanger
Ball Assembly
How to Assemble This Ceiling Fan
Figure 5Figure 6
6. Before installing fan, measure up approximately
15-25 cm above top of downrod/hanger ball assem-
bly. Cut off excess wire and strip back insulation 1 cm
from end of wire. (Figure 6)
NOTE: All set screws must be checked and
retightened where necessary before installation.
1. Drill a hole in the ceiling board and batten for wiring.
Securely attach the hanger bracket to a timber batten
or other structural support using appropriate fasteners.
(Figure 9).
2. Carefully lift the fan and seat the downrod/hanger
ball assembly on the hanger bracket that was just
attached to the timber batten. Be sure the groove
in the ball is lined up with tab on the hanger bracket
(Figure 10).
NO
LESS THAN
2.1 M
Hanger
Bracket
Hanger
Bracket
Tab
15-25 cm
Note: Ceiling board and
wiring omitted for clarity.
Note: Ceiling board and
wiring omitted for clarity.
Timber Batten

7
How to Wire This Ceiling Fan
WARNING
To avoid possible fire or shock, be sure electricity is
turned off at the main fuse box before wiring.
(Figure 11)
Figure 11
MAIN FUSE BOX
Figure 12
Figure 13
Ceiling fans must be installed by a licensed electrician.
▲ WARNING
Check to see that all connections are tight, including
earth, and that no bare wire is visible at the wire
connectors, except for the earth wire. Do not operate
fan until the blades are in place. Noise and motor damage
could result.
1. Securely connect the green/yellow earth wires from the
hanger ball and the hanger bracket and the supply
green/yellow earth wire to the terminal block as shown in
Figure 12.
2. Securely connect the blue fan motor wire and the black
supply neutral to the “N” terminal of the connector block
as shown in Figure 12.
3. Securely connect the brown fan motor wire and the red
(Active) supply wire to the “L” terminal of the connector
block as shown in Figure 12. After connections have been
made, carefully push leads into the recess making sure
there is separation between connectors.
INSTALLATION NOTE: If light fixture is NOT required,
terminate the orange light wire. If light fixture is required,
refer to documentation supplied with lighting fixture for
further instruction.
Installing Wall Control (Rotary) Switch
1. With electrical power still disconnected, install fan
switch control wiring to desired location on wall.
2. Ensure wiring connections are as shown in Fig 12. The
Active (Red) supply wire must be connected
to terminal "C" on the rotary switch. Return switched wire
to ceiling fan to be conected from terminal ˝1˝ on the rotary
switch to ˝L˝ terminal on the connector block.
3. Fit the wall control (rotary) switch to a face plate (not
supplied) and attach to wall.
INSTALLATION NOTE:The “O” and the small corner
cut-out on the front of the switch mechanism must be at
the top and top left respectively (See Figure 13).
IMPORTANT: Fan installation must be completed,
including the installation of the fan blades, before testing
of the controls.
4. Restore electrical power to the ceiling fan by turning
the electricity on at the main fuse box.
5. Check the operation of the fan by rotating the control
through the four positions marked 0 - III
(“0” position is OFF) (Figure 14).
6. All fans are shipped from the factory with the reverse
switch positioned to circulate air downward.
If airflow is desired in opposite direction, turn your fan
OFF and wait for the blades to stop turning,
then slide the reversing switch to the opposite position,
and turn fan on again (Figure 20).
Terminal Block
(on Hanger Bracket)
Supply Cable
Grn/Yel Wire
(Earth) from Hanger Bracket
Grn/Yel Wire
(Earth) from Fan
Blue Wire
(Neutral)
Orange Wire
(Light Active)
Brown Wire
(Motor Active)
3
2
1
C
Capacitor
Red
Purple
Brown
Rotary Switch Red Wire
(Active)
Red Wire
(Active)
Black Wire
(Neutral)
Grn/Yel Wire
(Earth)
N L1 L
Hanger Ball
Figure 14
= OFF = FAST = MED = SLOW

8
Mounting the Fan Blades and Switch Cup Cover Assembly
INSTALLATION NOTE
Do not connect fan blades until the fan is completely
installed. Installing the fan with blades assembled may
result in damage to the fan blades.
2. Disassemble switch cup cover assembly from cover
switch cup assembly removing three screws.
(Figure 17)
WARNING
To reduce the risk of personal injury, do not bend the
blades when installing, balancing or cleaning the fan.
Do not insert foreign objects in between the rotating
blades.
1. Securely fasten the three blades with phillips-head
screws with flat washers. (Figure 16)
3. Remove one of the three screws in the support
bracket. Attach the switch cup support cover to the
support flange by rotating plate and properly positioning
screws in key slots. Install third screw in remaining hole.
Fully tighten all three screws. (Figure 18)
4. Securely attach 9-pin connector from motor
assembly to wiring harness socket within switch cover
assembly. Ensure the connection is secure and the
locking clip is in place to prevent the connection
becoming loose. (Figure 19)
Installing the Canopy Housing
1. Remove one of the two shoulder screws in the
hanger bracket. Loosen the second shoulder screw
without fully removing it. Assemble canopy by
rotating key slot in canopy over shoulder screw in
hanger bracket. Tighten shoulder screw. Fully
assemble and tighten second shoulder screw that
was previously removed. (Figure 15a)
WARNING
To avoid possible fire or shock, make sure that the
electrical wires are completely inside the canopy
housing and not pinched between the housing and the
ceiling. 2. Securely attach and tighten the canopy screw cover
over the shoulder screws in the hanger bracket utilizing
the keyslot twist-lock feature. (Figrue 15b)
Figure 15a Figure 15b
Figure 16
Blade Screws
Phillips-Head
Screw with
Flat Washer
(3 per blade)
Figure 18
Figure 19
Figure 17
Cover Assembly
Switch Cup

9
Mounting the Fan Blades and Switch Cup Cover Assembly (cont’d)
Maintenance
Periodic cleaning of your new ceiling fan is the only
maintenance that is needed.
When cleaning, use only a soft brush or lint free cloth to
avoid scratching the finish.
Abrasive cleaning agents are not required and should be
avoided to prevent damage to finish.
CAUTION
Do not use water when cleaning your ceiling fan. It
could damage the motor or the blades and create the
possibility of electrical shock.
Blade Cleaning
Periodic light dusting of the blades is recommended. Avoid using water, cleansers, or harsh rags, which can
warp and ruin the blades.
5. Assemble the switch cover assembly onto the
support cover switch cup with three screws provided.
(Figure 20)
Figure 20 Screw (3)
Reverse Switch
Reverse Switch Information
Season Rotation Direction Switch Position
Summer Counter-Clockwise Left
Winter Clockwise Right

Before discarding packaging materials, be certain all parts have been removed
Parts List
Model FP4640**-220
Ref. # Description Part #
1 Hanger Bracket Assembly with Screws AP255BL-220
2 Downrod/Hanger Ball Assembly
3 Ceiling Canopy
4 Canopy Screw Cover
5 Motor Coupling Cover
6 Fan Motor Assembly
ADR1-45**
P464001**
AP260**
AP801202**
AMA4640**AU-220
p Cover AssemblyuChctiwS7
8 Blade Set (3) AP464005**
9
Hardware Bag Containing:
HDWFP4640**AU-220
Blade Balance Kit (BALKT)
Wire Connectors (4)
Blade Mounting Hardware Bag Containing:
3/16–24 x 13 mm Pillips Head Screw (10)
Flat Washers (10)
Phillips Screwdriver, 10 cm
How To Order Parts
When ordering repair parts, always
give the following information:
For repair parts:
Phone [phone]
www.myfan.com.au
• Part Number
• Part Description
• Fan Model Number
Insert FINISH CODES (Refer to fan model number located on downrod support)
AP464010**
10

The Zonix™
Model FP4640**-220 Exploded-View
NOTE: The illustration shown is not to scale or its actual configuration may vary.
Product/parts are subject to change without notice.
Figure 1
9
6
5
1
3
4
2
7
8
9
11

Trouble Shooting
For your own safety, turn off power at fuse box or circuit breaker before trouble shooting your fan.
Some suggested remedies require the attention of a licensed electrician.
WARNING
!
Trouble Probable Cause Suggested Remedy
1.FAN WILL
NOT START
1. Check main and branch circuit fuses
or circuit breakers.
2. Check line wire connections to fan
and switch wire connections in the
switch housings.
CAUTION: Make sure main power is
turned off !
3. Make sure reversing switch position is
all the way to one side.
1. Fuse or circuit breaker blown.
2. Loose power line connections to the
fan, or loose switch wire connections
in the switch housing.
3. Reversing switch in neutral position.
2.FAN SOUNDS NOISY
1. Attach blades to fan before operating.
2. Check to make sure all screws in
motor housing are snug (not over-
tight).
3. Check to make sure the screws which
attach the fan blade holders to the
motor flywheel are tight.
4. Check to make sure wire connectors
in switch housing are not rattling
against each other or against the
interior wall of the switch housing.
CAUTION: Make sure main power is
turned off !
5. This fan must Not be used with solid-
state or dimmer-type controls. Use
only controls approved by the
manufacturer. Other controls may
damage your fan and will void your
warranty.
6. Tighten screws securely.
7. Tighten set screw securely.
1. Blades not attached to fan.
2. Loose screws in motor housing.
3. Screws securing fan blade holders to
motor flywheel are loose.
4. Wire connectors inside housing
rattling.
5. Motor noise caused by solid state
variable speed control.
6. Screws holding blades to blade
holders are loose.
7. Lower housing support set screw
loose.
3.FAN WOBBLES
EXCESSIVELY
1. Tighten both setscrews securely in
downrod support.
2. Tighten the setscrew in the downrod/
hanger ball assembly.
3. Check to be sure screws which attach
the fan blade holders to the flywheel
are tight.
4. Check to be sure the fan blade
holders seat firmly and uniformly to
the surface of the motor housing.
If holders are seated incorrectly,
loosen the screws and retighten.
5. Tighten the hanger bracket screws to
the timber batten, and secure outlet
box.
1. Setscrew in downrod support is loose.
2. Setscrew in downrod/hanger ball
assembly is loose.
3. Screws securing fan blade holders to
motor hub are loose.
4. Blade holders not seated properly.
5. Hanger bracket and/or ceiling timber
batten is not securely fastened.
6. Fan blades out of balance.
1. Typically, airflow can be increased by
lowering fan blades further from
ceiling using a longer downrod.
6. Use the balancing kit supplied.
4.NOT ENOUGH AIR
MOVEMENT
1. If possible, consider using a longer
downrod. Please be aware that blades
must be at least 2.1 m above floor
level.
12

MyFan 12 month on-site warranty
Section 2:
Congratulations! By purchasing from an Authorised Partner or directly from MyFan, your products are now covered by our 12 month
on-site warranty. Should your fan fail within the first 12 months, MyFan (at our sole discretion and conditional on the limitations outlined
in Section 4) will repair or replace the faulty component.
MyFan limited lifetime motor warranty
Section 3:
Should your fan’s motor fail during its lifetime, due to a defect in materials or workmanship, MyFan (at our sole discretion and conditional
on the limitations outlined in Section 4) will repair or replace the motor.
What to do if your fan has a problem
Section 1:
Satisfy yourself that there is
not an installation problem.
1Do NOT attempt to uninstall
or repair your fan.
2Call 1300 469 326 for further
assistance.
3
The following warranty only covers faults due to manufacturing defects in materials or workmanship.
Only orders placed through My Fan Pty Ltd ( “MyFan” ) or authorised sales partner are covered by this warranty.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a refund
or replacement for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount
to a major failure. All products have been imported in good faith from the overseas manufacturer.
for Australian purchasers
MyFan Warranty
Limitations of warranty
Section 4:
After the 12 month on-site warranty period, all costs of removal and/or re-installation of the product are the sole responsibility
of the owner or their representative and not the supplier that sold the fan or MyFan.
You must have proof of your purchase to obtain any aftersales service. Keep your tax invoice or other proof of purchase together with
the installing electrician’s details. Do not uninstall or attempt to return the product to the supplier or MyFan unless advised to by MyFan.
You must be the original purchaser of the product and it must be installed in its original point of installation to be covered by this warranty.
Warranty periods begin from the date of purchase. Because of varying climate conditions, this warranty does not cover changes in finish,
including rusting, pitting, corroding, tarnishing or peeling.
The warranty is void and does not apply to damage from improper installation, neglect, accident, misuse, exposure to extremes of heat
or humidity or as a result of any modification to the original product. Force majeure, electrical surges, lightning, power grid fluctuations,
water or by connection to alternative power supply sources (such as solar inverters) are not eligible for claims.
If electricians are engaged by MyFan to service fans that are installed in a location requiring special access equipment (such as scaffolding,
scissor lifts, etc.) the cost of providing, installing and operating the special access equipment must be born by the site owner. The need for
or use of such equipment must be stated when booking a service call.
MyFan reserves the right to charge for travelling costs incurred beyond 25km from Australian major capital cities. Travelling costs or other
expenses must be agreed to prior to a service call being booked.
Signals sent through the power grid by the electricity supplier for the control of devices may cause intermittent noise in your
product. These noises are not the result of a faulty product. Filters are available at the customer’s expense.
A certain amount of wobble is normal and should not be considered a problem or a defect.
Solid state or dimmer controls may damage your fan. Use of controllers not approved by MyFan will void your warranty.
Call
1300 469 326
Visit us online at www.myfan.com.au
Fax
[phone]
Email
[email protected]
Mail
My Fan Pty Ltd
PO Box 6560
GCMC QLD 9726

Copyright 2012 Fanimation 2012/04 V.01
Distributed in Australia by MyFan Pty Ltd
www.myfan.com.au