Faraone E5P100 Operation instructions

STOCK PICKER
E5P100
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

USE AND MAINTENANCE MANUAL - SECTION 0
STOCK PICKER E5P100 – Rev. 02_2020
Page 0-1
INTRODUCTION
TABLE OF CONTENTS
INTRODUCTION ................................................................................................................ 0-1
TABLE OF CONTENTS ................................................................................................................................................. 0-1
INTRODUCTION ............................................................................................................................................................ 0-2
SYMBOLS AND TERMS ................................................................................................................................................ 0-2
TECHNICAL SUPPORT - WARRANTY ......................................................................................................................... 0-3
NOTICES ....................................................................................................................................................................... 0-3
SAFETY PRECAUTIONS ................................................................................................... 1-1
GENERAL INFORMATION ............................................................................................................................................ 1-1
PRELIMINARY PROCEDURES ..................................................................................................................................... 1-2
OPERATION .................................................................................................................................................................. 1-3
GENERAL TECHNICAL DATA .......................................................................................... 2-1
OVERALL DIMENSIONS AND CLEARANCES ............................................................................................................. 2-2
BASIC CONSTRUCTION DATA .................................................................................................................................... 2-4
PREPARATION AND INSPECTION .................................................................................. 3-1
PERSONNEL TRAINING ............................................................................................................................................... 3-1
FUNCTIONAL TEST ...................................................................................................................................................... 3-2
SAFETY WARNINGS FOR OPERATORS .................................................................................................................... 3-3
CONTROLS, WARNING LIGHTS AND MACHINE OPERATION ...................................... 4-1
INTRODUCTION ............................................................................................................................................................ 4-1
MACHINE OPERATION ................................................................................................................................................. 4-1
CHARGING THE BATTERY .......................................................................................................................................... 4-1
CAGE CONTROL CONSOLE ........................................................................................................................................ 4-3
SWITCH-ON PEDAL SWITCH ....................................................................................................................................... 4-6
ACCESS TO CAGE ....................................................................................................................................................... 4-6
PARKING THE MACHINE ............................................................................................................................................. 4-8
TRANSPORT AND LIFTING PROCEDURES ............................................................................................................... 4-8
LOADING PLATFORM ................................................................................................................................................. 4-10
LOADING PLATFORM EXTENSION (OPTIONAL) ..................................................................................................... 4-11
REMOVABLE OBJECTS HOLDER PLATFORM (OPTIONAL) ................................................................................... 4-12
EMERGENCY PROCEDURES .......................................................................................... 5-1
EMERGENCY OPERATION .......................................................................................................................................... 5-1
REPORTING THE ACCIDENT ...................................................................................................................................... 5-2
DAILY INSPECTION .......................................................................................................... 6-1
ROUTINE MAINTENANCE ................................................................................................ 7-1
QUARTERLY MAINTENANCE ...................................................................................................................................... 7-2
MAINTENANCE EVERY SIX MONTHS ......................................................................................................................... 7-2
MAINTENANCE EVERY TWO YEARS ......................................................................................................................... 7-3
MAINTENANCE INSTRUCTIONS ..................................................................................... 8-1
OPENING THE BASE CARRIAGE CASING ................................................................................................................. 8-1
BATTERY MAINTENANCE ............................................................................................................................................ 8-1
CHANGING AND TOPPING UP THE HYDRAULIC OIL ............................................................................................... 8-2
BLEEDING THE HYDRAULIC SYSTEM ....................................................................................................................... 8-3
REPLACING THE TRACTION WHEELS ....................................................................................................................... 8-3
ELECTROMAGNETIC BRAKE ...................................................................................................................................... 8-4
TRANSMISSION MOTOR .............................................................................................................................................. 8-4
REPLACING THE EXTENSION SLIDING PADS .......................................................................................................... 8-5
ATTACHED DOCUMENTATION ....................................................................................... 9-1
ATTACHMENT 1 – Layout for decal application ............................................................................................................ 9-1
ATTACHMENT 2 – Hydraulic diagram ........................................................................................................................... 9-4
ATTACHMENT 3 – Electrical layout (electrical loading platform) ..................................................................................... 9-6
ATTACHMENT 4 – Electrical layout (removable loading platform) ....................................................................................... 9-9
ATTACHMENT 5 – Inspection certificate ..................................................................................................................... 9-11
ATTACHMENT 6 – Declaration of conformity .............................................................................................................. 9-12
MAINTENANCE LOGBOOK ............................................................................................ 10-1

USE AND MAINTENANCE MANUAL - SECTION 0
STOCK PICKER E5P100 – Rev. 02_2020
Page 0-2
ENGLISH
INTRODUCTION
The purpose of this use and maintenance manual is to provide users with the essential information
to carry out the procedures intended for safe and correct machine operation, in accordance with the
purposes it has been manufactured for.
All information in this manual must be read and understood before making any attempt to operate
the machine.
THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE
MACHINE.
Due to continuous improvements to its products, Faraone Industrie Spa reserves the right to amend
the technical data without any prior notice. For updated information, contact Faraone Industrie Spa.
ATTENTION
REMEMBER NO EQUIPMENT IS SAFE IF THE OPERATOR DOES NOT COMPLY WITH THE
SAFETY PRECAUTIONS
SYMBOLS AND TERMS
ATTENTION
The danger symbol draws attention to potential dangers that might
cause injuries. To prevent any injuries or fatal accidents, comply with
all safety instructions that follow the symbol.
Arrows are used in the pictures of the machine to indicate the specific
points described in the text of the manual.
• Stock picker: A machine designed exclusively to carry, lift, stack or arrange loads on shelving,
controlled by an operator stationed in the driver's position, which can be raised at the same time
as the load handling device.
• Cage: A position from which the operator is able to control all driving positions and handle the
load.
• Loading platform: Platform from where goods are loaded for carrying, lifting, stacking or
arranging on shelving.
• Extending structure: A structure connected to the frame that supports the cage and allows it to
move to the required position.
• Frame: Machine Base.

USE AND MAINTENANCE MANUAL - SECTION 0
STOCK PICKER E5P100 – Rev. 02_2020
Page 0-3
TECHNICAL SUPPORT - WARRANTY
The Customer must make sure to have the serial number of the machine and an accurate description
of the problem or of the information to be provided before contacting the Manufacturer.
The warranty period is 12 months from the date of the purchase invoice.
Said warranty covers faulty components and the labour required for servicing, if this is carried out at
the Manufacturer's premises (transport of the machine is borne by the purchaser).
The warranty is valid provided all rules laid down for correct use of the machine are complied
with.
The machine is designed and built to last years, as long as it is always used for the purposes
it is intended for and that the inspections and maintenance described herein are carried out.
Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the
structural components every 10 (ten) years, to confirm their integrity.
NOTICES
In compliance with legislation in force in the country where the machine is operating, the owner of
the stock picker must find out whether a declaration of machine commissioning is required and for
any periodical tests that are carried out thereafter.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-1
SAFETY PRECAUTIONS
GENERAL INFORMATION
This section illustrates the necessary precautions for correct and safe use of the machine and its
maintenance. To assure correct use of the machine, it is essential to establish a daily routine
procedure based on the instructions provided in the manual. Furthermore, to guarantee safe
operation of the machine, a skilled person must establish a maintenance schedule based on the
information provided in this manual, which must be strictly complied with.
The owner/user/operator/machine lessor company/lessee of the machine, must not accept
responsibility of its operation before having carefully read the manual and completed training and
the operating procedures, guided by an experienced and skilled operator.
For further information relating to safety, training, inspection, maintenance, application and
operation, contact Faraone Industrie Spa.
ATTENTION
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY
DAMAGE THE MACHINE AND PROPERTY AND CAUSE INJURIES OR FATAL ACCIDENTS.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-2
PRELIMINARY PROCEDURES
Operator training and knowledge
• Carefully read the manual before using the machine.
• Only use the machine after being fully trained by authorised personnel.
• The machine can only be used by authorised and skilled personnel.
• Read carefully and comply with all the ATTENTION statements and the operational instructions
provided on the machine and in the manual.
• Use the machine for applications falling within those intended by Faraone Industrie Spa.
• All operational personnel must familiarise with the controls and emergency operation of the
machine, as specified in the manual.
• Carefully read and comply with all company, local and government regulations in force, relating
to machine operation.
Inspection of the workplace
• Before using the machine, the operator must take the necessary precautions to prevent any
hazard in the workplace.
• Do not operate the machine on lorries, trailers, railway carriages, boats in water, scaffolding or
similar, unless Faraone Industrie Spa has approved the operation in writing.
• The machine can be started up at temperatures between -10°C and 40°C. Contact Faraone
Industrie Spa for machine operation at temperatures not within the indicated range.
• The machine cannot be switched on in environments stated as ATEX, unless specifically
indicated in the EC certificate of conformity delivered with the machine in question.
Machine inspection
• Use the machine only after carrying out the inspections and functional checks. For further
instructions, refer to Section 3 of this manual.
• Operate the machine only after carrying out all servicing and maintenance set out in the
requirements specified in this manual.
• Make sure all safety devices work properly. Any changes to such devices constitute a breach of
the safety regulations.
• Do not operate the machine if its signs or decals indicating the safety regulations or instructions
are illegible or missing.
• Avoid accumulation of debris on the floor of the machine. Prevent mud, oil, grease and other
slippery substances from coming into contact with shoes and with the floor of the machine.
ATTENTION
ANY CHANGES OR ALTERATIONS TO THE MACHINE MAY ONLY BE CARRIED OUT WITH
PRIOR WRITTEN AUTHORISATION OF THE MANUFACTURER.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-3
OPERATION
General information
• A self-propelled Stock picker is a machine designed solely to carry, lift, stack or arrange loads
on shelving, controlled by an operator stationed in the driver's position, which can be raised at
the same time as the load handling device.
• Do not operate a faulty machine. Should a fault occur, switch the machine off.
• Do not move the control switches or levers abruptly from one position to the opposite one, straight
through the neutral position; always move the switch to the neutral position before moving it to
the position of the next function. Operate the controls by applying slow and even pressure.
• If there are any people in the cage, allow personnel to operate the machine from the ground only
in the event of an emergency (section 5);
• Completely lower the extending structure and disconnect the power supply before leaving the
machine unattended.
• It is recommended to charge the batteries in a well-ventilated area.
Fall hazard
• Before using the machine, ensure all fixed and movable rails are secured in the correct position;
• Keep both feet firmly on the floor of the cage. Do not place ladders, boxes, steps, planks or
similar items on the cage to increase its range of action.
• Do not use the extension unit to climb on or off the cage.
• Pay utmost attention when entering or exiting the cage. Make sure the extending structure is
lowered completely. Enter and exit the cage facing towards the machine. Always maintain "three
contact points" with the machine, by making sure that both hands and one foot or one hand and
both feet are continuously in contact with the machine when entering and exiting.
Electrocution hazard
With regard to the safety distances from live parts of power lines and electrical systems that are not
protected or not sufficiently protected to be complied with when carrying out non-electric jobs, at net
clearance deriving from the type of job, the equipment used and the materials handled, as well as
the lateral shifting of the conductors owing to the action of wind and lowering of heights due to heat
conditions, refer to the Laws regarding safety in the workplaces of the country where the machine is
operating.
For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages of electrical
machines and systems”.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-4
Tilting hazard
• Before driving the machine, the user must familiarise with the surface of the work area. While
driving, do not exceed the allowed transversal and longitudinal slope.
• Do not lift the cage or drive the machine with raised cage (on a self-propelled machine) on a
slope or uneven or soft surface.
• Before driving the machine on floors, bridges, lorries and other surfaces, check their maximum
capacity.
• Do not exceed the maximum capacity of the machine.
• Keep the machine chassis at a minimum distance of 0.5 m from holes, unevenness, slopes,
obstacles, debris, hidden holes and other potential hazards found at ground level.
• Do not attempt using the machine as a crane. Do not tie the machine to any adjacent structure.
• Do not increase the size of the cage or loading platform with unauthorised extensions or by
extending the platform.
• If the extending structure or the cage get stuck so that one or more wheels are lifted from the
ground, the operator must be made to get off the cage before attempting to release the machine.
Use a crane, forklift or other adequate equipment to stabilise the machine and have personnel
climb down from the cage.
• (For non self-propelled machine) Do not move the machine with outriggers engaged (if any) or
with extending structure raised. Before moving the machine, completely lower the extending
structure.
Crushing and impact hazard
• When using the machine or lifting or lowering the cage, check the distances above, at the sides
and below the cage;
• Do not lean over the rails of the cage when the machine is running;
• Always pay the utmost attention to prevent the operational controls and people in the cage from
being hit or hindered by any obstacles;
• Ensure the operators of other machines at a height or at ground level are informed of the
presence of the machine;
• Warn personnel not to work, stand or walk underneath the lifted cage;
• When driving in areas where visibility is limited by obstacles, always have a person walk in front
to alert you of any dangers;
• While driving, always keep non-operational personnel at a minimum distance of 2 m from the
machine.
• Adjust the driving speed according to the following conditions: ground surface, traffic, visibility,
slope, location of personnel and other factors that may pose a risk of collision or injuries to
personnel;
• Consider the braking distances, regardless of the speed of the machine;
• Do not drive at high speed in restricted or narrow areas or when reversing.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-5
Towing, lifting and carrying
• Do not allow personnel to stand in the cage during towing, lifting and transporting.
• Only tow the machine in case of emergency, faults, power cuts or to load/unload it. Refer to the
"Emergency procedures" section in this manual.
• Before towing, lifting and transporting, make sure the cage is completely retracted and emptied.
• Do not pull or push a blocked or disabled machine.
• While lifting the machine with a forklift, only place the forks in the appropriate areas of the
machine. Lift with lifting equipment of adequate capacity.
For information regarding lifting, refer to the relative section in the manual.

USE AND MAINTENANCE MANUAL - SECTION 2
STOCK PICKER E5P100 – Rev. 02_2020
Page 2-1
GENERAL TECHNICAL DATA
ATTENTION
THE SELF-PROPELLED E5P100 STOCK PICKER IS A MACHINE SOLELY DESIGNED TO
CARRY, LIFT, STACK OR ARRANGE LOADS ON SHELVING, AND IS CONTROLLED BY AN
OPERATOR STATIONED IN THE DRIVER'S POSITION, WHICH CAN BE RAISED AT THE
SAME TIME AS THE LOAD HANDLING DEVICE.
THE STOCK PICKER IS DESIGNED TO CIRCULATE IN INDOOR ENVIRONMENTS ON
PREPARED, SMOOTH AND HORIZONTAL SURFACES.
THE STOCK PICKER MUST ONLY BE USED FOR THE PURPOSE IT WAS DESIGNED FOR.
ANY OTHER USE IS CONSIDERED MISUSE.