Faraone E5P100 Operation instructions

STOCK PICKER
E5P100
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

USE AND MAINTENANCE MANUAL - SECTION 0
STOCK PICKER E5P100 – Rev. 02_2020
Page 0-1
INTRODUCTION
TABLE OF CONTENTS
INTRODUCTION ................................................................................................................ 0-1
TABLE OF CONTENTS ................................................................................................................................................. 0-1
INTRODUCTION ............................................................................................................................................................ 0-2
SYMBOLS AND TERMS ................................................................................................................................................ 0-2
TECHNICAL SUPPORT - WARRANTY ......................................................................................................................... 0-3
NOTICES ....................................................................................................................................................................... 0-3
SAFETY PRECAUTIONS ................................................................................................... 1-1
GENERAL INFORMATION ............................................................................................................................................ 1-1
PRELIMINARY PROCEDURES ..................................................................................................................................... 1-2
OPERATION .................................................................................................................................................................. 1-3
GENERAL TECHNICAL DATA .......................................................................................... 2-1
OVERALL DIMENSIONS AND CLEARANCES ............................................................................................................. 2-2
BASIC CONSTRUCTION DATA .................................................................................................................................... 2-4
PREPARATION AND INSPECTION .................................................................................. 3-1
PERSONNEL TRAINING ............................................................................................................................................... 3-1
FUNCTIONAL TEST ...................................................................................................................................................... 3-2
SAFETY WARNINGS FOR OPERATORS .................................................................................................................... 3-3
CONTROLS, WARNING LIGHTS AND MACHINE OPERATION ...................................... 4-1
INTRODUCTION ............................................................................................................................................................ 4-1
MACHINE OPERATION ................................................................................................................................................. 4-1
CHARGING THE BATTERY .......................................................................................................................................... 4-1
CAGE CONTROL CONSOLE ........................................................................................................................................ 4-3
SWITCH-ON PEDAL SWITCH ....................................................................................................................................... 4-6
ACCESS TO CAGE ....................................................................................................................................................... 4-6
PARKING THE MACHINE ............................................................................................................................................. 4-8
TRANSPORT AND LIFTING PROCEDURES ............................................................................................................... 4-8
LOADING PLATFORM ................................................................................................................................................. 4-10
LOADING PLATFORM EXTENSION (OPTIONAL) ..................................................................................................... 4-11
REMOVABLE OBJECTS HOLDER PLATFORM (OPTIONAL) ................................................................................... 4-12
EMERGENCY PROCEDURES .......................................................................................... 5-1
EMERGENCY OPERATION .......................................................................................................................................... 5-1
REPORTING THE ACCIDENT ...................................................................................................................................... 5-2
DAILY INSPECTION .......................................................................................................... 6-1
ROUTINE MAINTENANCE ................................................................................................ 7-1
QUARTERLY MAINTENANCE ...................................................................................................................................... 7-2
MAINTENANCE EVERY SIX MONTHS ......................................................................................................................... 7-2
MAINTENANCE EVERY TWO YEARS ......................................................................................................................... 7-3
MAINTENANCE INSTRUCTIONS ..................................................................................... 8-1
OPENING THE BASE CARRIAGE CASING ................................................................................................................. 8-1
BATTERY MAINTENANCE ............................................................................................................................................ 8-1
CHANGING AND TOPPING UP THE HYDRAULIC OIL ............................................................................................... 8-2
BLEEDING THE HYDRAULIC SYSTEM ....................................................................................................................... 8-3
REPLACING THE TRACTION WHEELS ....................................................................................................................... 8-3
ELECTROMAGNETIC BRAKE ...................................................................................................................................... 8-4
TRANSMISSION MOTOR .............................................................................................................................................. 8-4
REPLACING THE EXTENSION SLIDING PADS .......................................................................................................... 8-5
ATTACHED DOCUMENTATION ....................................................................................... 9-1
ATTACHMENT 1 – Layout for decal application ............................................................................................................ 9-1
ATTACHMENT 2 – Hydraulic diagram ........................................................................................................................... 9-4
ATTACHMENT 3 – Electrical layout (electrical loading platform) ..................................................................................... 9-6
ATTACHMENT 4 – Electrical layout (removable loading platform) ....................................................................................... 9-9
ATTACHMENT 5 – Inspection certificate ..................................................................................................................... 9-11
ATTACHMENT 6 – Declaration of conformity .............................................................................................................. 9-12
MAINTENANCE LOGBOOK ............................................................................................ 10-1

USE AND MAINTENANCE MANUAL - SECTION 0
STOCK PICKER E5P100 – Rev. 02_2020
Page 0-2
ENGLISH
INTRODUCTION
The purpose of this use and maintenance manual is to provide users with the essential information
to carry out the procedures intended for safe and correct machine operation, in accordance with the
purposes it has been manufactured for.
All information in this manual must be read and understood before making any attempt to operate
the machine.
THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE
MACHINE.
Due to continuous improvements to its products, Faraone Industrie Spa reserves the right to amend
the technical data without any prior notice. For updated information, contact Faraone Industrie Spa.
ATTENTION
REMEMBER NO EQUIPMENT IS SAFE IF THE OPERATOR DOES NOT COMPLY WITH THE
SAFETY PRECAUTIONS
SYMBOLS AND TERMS
ATTENTION
The danger symbol draws attention to potential dangers that might
cause injuries. To prevent any injuries or fatal accidents, comply with
all safety instructions that follow the symbol.
Arrows are used in the pictures of the machine to indicate the specific
points described in the text of the manual.
• Stock picker: A machine designed exclusively to carry, lift, stack or arrange loads on shelving,
controlled by an operator stationed in the driver's position, which can be raised at the same time
as the load handling device.
• Cage: A position from which the operator is able to control all driving positions and handle the
load.
• Loading platform: Platform from where goods are loaded for carrying, lifting, stacking or
arranging on shelving.
• Extending structure: A structure connected to the frame that supports the cage and allows it to
move to the required position.
• Frame: Machine Base.

USE AND MAINTENANCE MANUAL - SECTION 0
STOCK PICKER E5P100 – Rev. 02_2020
Page 0-3
TECHNICAL SUPPORT - WARRANTY
The Customer must make sure to have the serial number of the machine and an accurate description
of the problem or of the information to be provided before contacting the Manufacturer.
The warranty period is 12 months from the date of the purchase invoice.
Said warranty covers faulty components and the labour required for servicing, if this is carried out at
the Manufacturer's premises (transport of the machine is borne by the purchaser).
The warranty is valid provided all rules laid down for correct use of the machine are complied
with.
The machine is designed and built to last years, as long as it is always used for the purposes
it is intended for and that the inspections and maintenance described herein are carried out.
Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the
structural components every 10 (ten) years, to confirm their integrity.
NOTICES
In compliance with legislation in force in the country where the machine is operating, the owner of
the stock picker must find out whether a declaration of machine commissioning is required and for
any periodical tests that are carried out thereafter.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-1
SAFETY PRECAUTIONS
GENERAL INFORMATION
This section illustrates the necessary precautions for correct and safe use of the machine and its
maintenance. To assure correct use of the machine, it is essential to establish a daily routine
procedure based on the instructions provided in the manual. Furthermore, to guarantee safe
operation of the machine, a skilled person must establish a maintenance schedule based on the
information provided in this manual, which must be strictly complied with.
The owner/user/operator/machine lessor company/lessee of the machine, must not accept
responsibility of its operation before having carefully read the manual and completed training and
the operating procedures, guided by an experienced and skilled operator.
For further information relating to safety, training, inspection, maintenance, application and
operation, contact Faraone Industrie Spa.
ATTENTION
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY
DAMAGE THE MACHINE AND PROPERTY AND CAUSE INJURIES OR FATAL ACCIDENTS.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-2
PRELIMINARY PROCEDURES
Operator training and knowledge
• Carefully read the manual before using the machine.
• Only use the machine after being fully trained by authorised personnel.
• The machine can only be used by authorised and skilled personnel.
• Read carefully and comply with all the ATTENTION statements and the operational instructions
provided on the machine and in the manual.
• Use the machine for applications falling within those intended by Faraone Industrie Spa.
• All operational personnel must familiarise with the controls and emergency operation of the
machine, as specified in the manual.
• Carefully read and comply with all company, local and government regulations in force, relating
to machine operation.
Inspection of the workplace
• Before using the machine, the operator must take the necessary precautions to prevent any
hazard in the workplace.
• Do not operate the machine on lorries, trailers, railway carriages, boats in water, scaffolding or
similar, unless Faraone Industrie Spa has approved the operation in writing.
• The machine can be started up at temperatures between -10°C and 40°C. Contact Faraone
Industrie Spa for machine operation at temperatures not within the indicated range.
• The machine cannot be switched on in environments stated as ATEX, unless specifically
indicated in the EC certificate of conformity delivered with the machine in question.
Machine inspection
• Use the machine only after carrying out the inspections and functional checks. For further
instructions, refer to Section 3 of this manual.
• Operate the machine only after carrying out all servicing and maintenance set out in the
requirements specified in this manual.
• Make sure all safety devices work properly. Any changes to such devices constitute a breach of
the safety regulations.
• Do not operate the machine if its signs or decals indicating the safety regulations or instructions
are illegible or missing.
• Avoid accumulation of debris on the floor of the machine. Prevent mud, oil, grease and other
slippery substances from coming into contact with shoes and with the floor of the machine.
ATTENTION
ANY CHANGES OR ALTERATIONS TO THE MACHINE MAY ONLY BE CARRIED OUT WITH
PRIOR WRITTEN AUTHORISATION OF THE MANUFACTURER.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-3
OPERATION
General information
• A self-propelled Stock picker is a machine designed solely to carry, lift, stack or arrange loads
on shelving, controlled by an operator stationed in the driver's position, which can be raised at
the same time as the load handling device.
• Do not operate a faulty machine. Should a fault occur, switch the machine off.
• Do not move the control switches or levers abruptly from one position to the opposite one, straight
through the neutral position; always move the switch to the neutral position before moving it to
the position of the next function. Operate the controls by applying slow and even pressure.
• If there are any people in the cage, allow personnel to operate the machine from the ground only
in the event of an emergency (section 5);
• Completely lower the extending structure and disconnect the power supply before leaving the
machine unattended.
• It is recommended to charge the batteries in a well-ventilated area.
Fall hazard
• Before using the machine, ensure all fixed and movable rails are secured in the correct position;
• Keep both feet firmly on the floor of the cage. Do not place ladders, boxes, steps, planks or
similar items on the cage to increase its range of action.
• Do not use the extension unit to climb on or off the cage.
• Pay utmost attention when entering or exiting the cage. Make sure the extending structure is
lowered completely. Enter and exit the cage facing towards the machine. Always maintain "three
contact points" with the machine, by making sure that both hands and one foot or one hand and
both feet are continuously in contact with the machine when entering and exiting.
Electrocution hazard
With regard to the safety distances from live parts of power lines and electrical systems that are not
protected or not sufficiently protected to be complied with when carrying out non-electric jobs, at net
clearance deriving from the type of job, the equipment used and the materials handled, as well as
the lateral shifting of the conductors owing to the action of wind and lowering of heights due to heat
conditions, refer to the Laws regarding safety in the workplaces of the country where the machine is
operating.
For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages of electrical
machines and systems”.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-4
Tilting hazard
• Before driving the machine, the user must familiarise with the surface of the work area. While
driving, do not exceed the allowed transversal and longitudinal slope.
• Do not lift the cage or drive the machine with raised cage (on a self-propelled machine) on a
slope or uneven or soft surface.
• Before driving the machine on floors, bridges, lorries and other surfaces, check their maximum
capacity.
• Do not exceed the maximum capacity of the machine.
• Keep the machine chassis at a minimum distance of 0.5 m from holes, unevenness, slopes,
obstacles, debris, hidden holes and other potential hazards found at ground level.
• Do not attempt using the machine as a crane. Do not tie the machine to any adjacent structure.
• Do not increase the size of the cage or loading platform with unauthorised extensions or by
extending the platform.
• If the extending structure or the cage get stuck so that one or more wheels are lifted from the
ground, the operator must be made to get off the cage before attempting to release the machine.
Use a crane, forklift or other adequate equipment to stabilise the machine and have personnel
climb down from the cage.
• (For non self-propelled machine) Do not move the machine with outriggers engaged (if any) or
with extending structure raised. Before moving the machine, completely lower the extending
structure.
Crushing and impact hazard
• When using the machine or lifting or lowering the cage, check the distances above, at the sides
and below the cage;
• Do not lean over the rails of the cage when the machine is running;
• Always pay the utmost attention to prevent the operational controls and people in the cage from
being hit or hindered by any obstacles;
• Ensure the operators of other machines at a height or at ground level are informed of the
presence of the machine;
• Warn personnel not to work, stand or walk underneath the lifted cage;
• When driving in areas where visibility is limited by obstacles, always have a person walk in front
to alert you of any dangers;
• While driving, always keep non-operational personnel at a minimum distance of 2 m from the
machine.
• Adjust the driving speed according to the following conditions: ground surface, traffic, visibility,
slope, location of personnel and other factors that may pose a risk of collision or injuries to
personnel;
• Consider the braking distances, regardless of the speed of the machine;
• Do not drive at high speed in restricted or narrow areas or when reversing.

USE AND MAINTENANCE MANUAL - SECTION 1
STOCK PICKER E5P100 – Rev. 02_2020
Page 1-5
Towing, lifting and carrying
• Do not allow personnel to stand in the cage during towing, lifting and transporting.
• Only tow the machine in case of emergency, faults, power cuts or to load/unload it. Refer to the
"Emergency procedures" section in this manual.
• Before towing, lifting and transporting, make sure the cage is completely retracted and emptied.
• Do not pull or push a blocked or disabled machine.
• While lifting the machine with a forklift, only place the forks in the appropriate areas of the
machine. Lift with lifting equipment of adequate capacity.
For information regarding lifting, refer to the relative section in the manual.

USE AND MAINTENANCE MANUAL - SECTION 2
STOCK PICKER E5P100 – Rev. 02_2020
Page 2-1
GENERAL TECHNICAL DATA
ATTENTION
THE SELF-PROPELLED E5P100 STOCK PICKER IS A MACHINE SOLELY DESIGNED TO
CARRY, LIFT, STACK OR ARRANGE LOADS ON SHELVING, AND IS CONTROLLED BY AN
OPERATOR STATIONED IN THE DRIVER'S POSITION, WHICH CAN BE RAISED AT THE
SAME TIME AS THE LOAD HANDLING DEVICE.
THE STOCK PICKER IS DESIGNED TO CIRCULATE IN INDOOR ENVIRONMENTS ON
PREPARED, SMOOTH AND HORIZONTAL SURFACES.
THE STOCK PICKER MUST ONLY BE USED FOR THE PURPOSE IT WAS DESIGNED FOR.
ANY OTHER USE IS CONSIDERED MISUSE.

USE AND MAINTENANCE MANUAL - SECTION 2
STOCK PICKER E5P100 – Rev. 02_2020
Page 2-2
OVERALL DIMENSIONS AND CLEARANCES
Measurements expressed in mm
722790
J
kg
100 kg
100
1152
289
1530
600
685 700680
4102
500
1690
3150

USE AND MAINTENANCE MANUAL - SECTION 2
STOCK PICKER E5P100 – Rev. 02_2020
Page 2-3
STOCK PICKER TECHNICAL SPECIFICATIONS
E5P100
Value
Weight of the machine: (Total)
640 kg
Machine height: (in transport position)
169 cm
Maximum resting pressure on the ground: per wheel/outrigger (*)
294 daN
Maximum climbing ability: (in transport position)
15% - 8°
Maximum longitudinal work climbing ability:
2.5% - 1.5°
Maximum transversal work climbing ability:
2.5% - 1.5°
Maximum transmission speeds: (with cage lifted - in transport
position)
0.25 m/s – 0.7 m/s
Machine base with loading platform closed: (length x width)
115 cm x 70 cm
Machine base with loading platform extended: (length x width)
153 cm x 70 cm
Permitted use:
INTERNAL USE
Power supply
2 Batteries
12V - 105 Ah
Operators in the cage:
1
Maximum capacity of the cage + loading platform:
200 Kg
Maximum capacity of the loading platform:
100 Kg
Maximum cage ascent - descent speed:
0.2 m/s
Maximum cage height:
(between ground and cage floor)
3.15 m
Maximum height of loading platform:
(between ground and platform)
4.10 m
Minimum height between ground and loading platform:
79 cm
Loading platform stroke:
72 cm
Internal dimensions of the cage:
68 cm x 60 cm
Dimensions of the loading platform:
68 cm x 50 cm
Maximum hydraulic system pressure:
~ 60 bar
Required amount of oil for the hydraulic system:
~ 5 Litres
Table NOTE:
* : Maximum pressure per outrigger considering that the weight of the lifter plus the maximum load on the cage are
entirely distributed on one side of the machine only (fully asymmetrical load)

USE AND MAINTENANCE MANUAL - SECTION 2
STOCK PICKER E5P100 – Rev. 02_2020
Page 2-4
BASIC CONSTRUCTION DATA
MACHINE FRAME: The frame of the machine (called base) is built entirely with galvanised iron. All
essential components for normal machine operation in stable conditions are installed on the frame.
EXTENDING STRUCTURE: The extending structure (column) consists of extruded galvanised iron
profiles (called extensions) that slide on each other with nylon pads.
A synchronised three-rod oil hydraulic cylinder is installed inside the column, powered by the
hydraulic unit, to lift the structure.
CAGE, OBJECTS HOLDER TRAY AND LOADING PLATFORM: The cage, the objects holder tray
and the loading platform are made entirely of galvanised iron profiles. The base platforms are built
with 3 mm thick, non-slip, aluminium chequer plate.
EXPOSURE TO VIBRATION: The stock picker does not produce vibrations that pose a risk to the
health of operators. The weighted acceleration that the entire body is exposed to is less than 0.5
m/s2
SOUND EMISSIONS: The A-weighted emission sound pressure level is below 70dB
ATTENTION
THE E5P100 STOCK PICKER HAS BEEN TESTED BY THE MANUFACTURER FOR THE
PURPOSE OF CALCULATING THE MAXIMUM PERMITTED TRANSVERSE AND
LONGITUDINAL ANGLES.

USE AND MAINTENANCE MANUAL - SECTION 3
STOCK PICKER E5P100 – Rev. 02_2020
Page 3-1
PREPARATION AND INSPECTION
PERSONNEL TRAINING
The stock picker is a machine designed to carry, lift, stack or arrange loads on shelving; therefore, it
is essential for it to be used and serviced by trained personnel only.
The machine cannot be used by persons under the influence of alcohol or drugs or subject to
epileptic seizures, dizziness or loss of physical control.
Operator training
Operator training must include the following:
1. Use and limits of the machine's ground and emergency controls, and of the safety systems;
2. Signs/decals for controls, instructions and warnings on the machine;
3. Regulations defined by the employer and government regulations;
4. Sufficient knowledge of the mechanical operation of the machine to be able to recognise a fault;
5. Safe methods for using the machine in the presence of overhead obstacles, other moving
equipment and obstacles, dips, holes and slopes.
Training supervision
Training must be carried out under the supervision of a skilled person, in an open space and clear
of obstacles and must continue until the trainee is able to safely operate and use the machine.
Operator responsibility
The operator must be trained with regard to responsibility and authority to switch off the machine in
the event of a fault or other unsafe condition, both relating to the machine and to the work area.
NOTE: the owner shall provide skilled personnel for training both at the time of delivery of the first
units and later, if required by the user or personnel.

USE AND MAINTENANCE MANUAL - SECTION 3
STOCK PICKER E5P100 – Rev. 02_2020
Page 3-2
FUNCTIONAL TEST
At the end of the "DAILY INSPECTION" (section 6), carry out a functional test on all systems in an
area free from overhead and ground obstacles.
ATTENTION
IF THE MACHINE IS NOT WORKING PROPERLY, SWITCH IT OFF IMMEDIATELY. ALERT
MAINTENANCE PERSONNEL TO THE PROBLEM. DO NOT USE THE MACHINE UNTIL IT IS
DEEMED SAFE TO USE.
Carry out a functional test as detailed below.
1. Check correct operation of the manual descent valve (EMERGENCY DESCENT).
2. Carry out the specified operations from the cage control console.
a. Make sure the control console is correctly assembled and securely fastened;
b. Lift and lower the cage to check that lifting and lowering take place evenly;
c. Make sure all machine functions are disabled when the emergency stop button is pressed.
d. Activate all functions and check correct operation of all limit switches and master and
operation switches.
• Machine brakes – Drive the machine on a slope (not exceeding the nominal operating
capacity on a slope) and stop it to make sure the brakes hold it;
• Tilt alarm – with the cage completely lowered, drive the machine on a surface with a
slope greater than the maximum slope allowed in any direction (do not exceed the
nominal operational capacity on a slope). Any attempt to lift the cage causes the machine
to signal a tilt exceeding the admissible range;
• Transmission speed decrease – When the cage is lifted, the transmission speed drops
in comparison to the speed with lowered cage;
e. Make sure the loading platform is working correctly. Ensure it travels smoothly without any
jolting, and that its up/down movement is not obstructed. Make sure all its parts are intact.

USE AND MAINTENANCE MANUAL - SECTION 3
STOCK PICKER E5P100 – Rev. 02_2020
Page 3-3
SAFETY WARNINGS FOR OPERATORS
Do not install and use the machine in the following cases:
OUTDOORS AND IN WIND CONDITIONS
(DANGER OF LOSS OF STABILITY AND OVERTURNING)
CLOSE TO AERIAL OBSTACLES (power lines, protrusions, etc.)
(ELECTROCUTION, IMPACT AND COLLISION HAZARD)
WITH EXCESSIVE LOADS COMPARED TO ALLOWED LIMITS
(DANGER OF LOSS OF STABILITY AND OVERTURNING)
ON FLOORING WITH LOWER CAPACITY THAN THE WEIGHT OF THE MACHINE
(DANGER OF LOSS OF STABILITY AND OVERTURNING)
IN ANY CIRCUMSTANCE NOT SPECIFICALLY INDICATED UNDER THE OPERATING
CONDITIONS IN THIS MANUAL
(GENERAL DANGER)
ATTENTION
THE ELECTRICAL SYSTEM OF THE MACHINE IS NOT EXPLOSION-PROOF (NO ATEX):
THEREFORE ITS USE IN AREAS SUBJECT TO ATEX RISK SHOULD BE STRICTLY
AVOIDED.

USE AND MAINTENANCE MANUAL - SECTION 3
STOCK PICKER E5P100 – Rev. 02_2020
Page 3-4
When travelling on the ground:
ü Move the machine with caution avoiding sudden manoeuvres;
ü DO NOT TRANSPORT PERSONS on the base frame of the machine and in any position
other than inside the cage;
ü Check the structural condition and cleanliness of the surfaces that the machine is used on
(ensure the surface is suitable for the weight of the machine in work conditions).
During ascent and descent:
ü Comply with the maximum capacity weights allowed in the cage;
ü Ensure there are no overhead obstacles along the vertical trajectory;
ü Do not cause dangerous vibrations and/or oscillations that would result in loss of machine
stability and possible overturning.
ATTENTION
THE STOCK PICKER IS FITTED WITH AN AUTOMATIC BASE LEVELLING CHECK SYSTEM.
WHEN THE MACHINE EXCEEDS THE MAXIMUM TILT ALLOWED BY THE MANUFACTURER
(see the technical specifications of the machine), IT EMITS A WARNING SOUND. IN THESE
CONDITIONS, WITH THE CAGE IN STAND-BY POSITION, THE MACHINE CAN STILL MOVE
WHEREAS, WITH CAGE LIFTED, ANY MOVEMENT OTHER THAN CAGE DESCENT IS
PREVENTED.
Prohibition signs:
Prohibition to overload the machine beyond the indicated limits
Prohibition to use the machine as an aerial platform to carry out works at a height
Prohibition to remove or tamper with the machine's stability devices (sensors, ballasts,
etc.)
Prohibition to remove or tamper with the machine's safety and protection devices
Prohibition to climb on or off the cage in places other than the appropriate gate
Prohibition to increase outreach or work height of the machine using additional equipment
(such as ladders)
Prohibition to cause oscillations on the machine so as not to destabilise it
Prohibition to install any additional device that increases the wind load on the machine
(such as warning signs)
Prohibition to come into contact with live electrical conductors
Prohibition to climb on/off the cage when elevated
Prohibition to lift/lower the cage without operator on board

USE AND MAINTENANCE MANUAL - SECTION 3
STOCK PICKER E5P100 – Rev. 02_2020
Page 3-5
The Manufacturer recommends using the following personal protective equipment for safe use of
the machine:
Protection of lower limbs
NON-SLIP SHOES
ATTENTION
THE USE OF ANY ADDITIONAL SPECIFIC PERSONAL PROTECTIVE DEVICES MUST BE
CHECKED BASED ON THE ASSESSMENT OF THE SPECIFIC RISKS, CARRIED OUT BY THE
EMPLOYER
The machine is equipped with an anchoring point for a fall arrest device to be used if it is required
by the specific risk assessment for the work being carried out.
RETAINING ONLY
1 PERSON

USE AND MAINTENANCE MANUAL - SECTION 4
STOCK PICKER E5P100 – Rev. 02_2020
Page 4-1
CONTROLS, WARNING LIGHTS AND MACHINE OPERATION
INTRODUCTION
ATTENTION
THE MANUFACTURER DOES NOT HAVE ANY DIRECT CONTROL OVER MACHINE
APPLICATION AND OPERATION. THE USER AND OPERATOR ARE REQUIRED TO COMPLY
WITH THE CORRECT SAFETY PROCEDURES.
The Stock picker model E5P100 is an electric machine fitted with a cage assembled onto a lifting
mechanism with aluminium uprights.
The Stock picker is DESIGNED TO CARRY, LIFT, STACK OR ARRANGE LOADS ON SHELVING,
CONTROLLED BY AN OPERATOR STATIONED IN THE DRIVER'S POSITION, WHICH CAN BE
RAISED AT THE SAME TIME AS THE LOAD HANDLING DEVICE.
The main control station is located in the cage. The operator can drive the machine and lift and lower
the cage from the control console of the cage.
The vibrations generated by the machine do not constitute any danger for the operator who is inside
the cage.
The level of continuous sound pressure (A measurement) in the cage is less than 70 db (A).
MACHINE OPERATION
Preliminary operations
The following control conditions must be met, before being able to operate the machine with the
controls.
• The battery voltage must be sufficient to operate the machine.
• The emergency stop switch with removable key, located on the control station in the cage
must be on RESET.
CHARGING THE BATTERY
The machine is fitted with a battery charger with AC voltage input/DC voltage output. The battery
charger automatically stops charging when the batteries are fully charged.
ATTENTION
KEEP SPARKS, NAKED FLAMES OR CIGARETTES AWAY FROM THE BATTERIES. PROVIDE
ADEQUATE VENTILATION WHILE CHARGING. DO NOT CHARGE A FROZEN BATTERY.
NOTE: when the battery charger is connected to an AC socket, the transmission function of the machine is
disabled.

USE AND MAINTENANCE MANUAL - SECTION 4
STOCK PICKER E5P100 – Rev. 02_2020
Page 4-2
Battery charging procedure
1. Park the machine in a well-ventilated area, near an AC electric socket;
2. Turn the main switch to OFF and remove the key;
3. Connect the battery charger to a correctly installed and earthed socket according to
regulations in force.
Battery charge warning lights
The battery charge warning lights are located on the right side of the machine's base.
While recharging the battery, the RED LED indicates the beginning of the charging cycle.
Charging stops automatically with no need for operator action, and is indicated by the GREEN LED
on.
While using the machine, the battery charge will change from fully charged (indicated by the green
LED), to partially charged (indicated by the orange LED) to low battery (indicated by the red LED).
Carry out the following operations carefully:
ü Charging must be carried out in a well-ventilated area, where it is forbidden to smoke and use
naked flames;
ü It is recommended to avoid using any possible source of sparks near charging batteries;
ü It is recommended to use anti-static clothing;
ü Do not lift or tilt the batteries;
ü Do not attempt to start the machine;
ATTENTION
IT IS RECOMMENDED TO NEVER LET THE BATTERIES GO COMPLETELY FLAT.
ATTENTION
WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME, THE BATTERIES MUST
BE COMPLETELY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND STORED
UNPLUGGED TO STOP THEM FROM GOING FLAT.