Faraone ELEVAH 65 ES MOVE Operation instructions

AERIAL PLATFORM
□ ELEVAH 65 ES MOVE
□ ELEVAH 80 ES MOVE
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 0-1
SECTION 0. INTRODUCTION
TABLE OF CONTENTS
SECTION 0. INTRODUCTION.........................................................................0-1
TABLE OF CONTENTS ......................................................................................................0-1
PREMISE ............................................................................................................................0-3
SYMBOLS AND TERMS.....................................................................................................0-4
TECHNICAL SUPPORT - WARRANTY..............................................................................0-5
NOTICES ............................................................................................................................0-5
SECTION 1. SAFETY PRECAUTIONS............................................................1-1
GENERAL INFORMATION.................................................................................................1-1
PRELIMINARY PROCEDURES..........................................................................................1-2
OPERATION .......................................................................................................................1-4
SECTION 2. GENERAL TECHNICAL DATA....................................................2-1
OVERALL DIMENSIONS....................................................................................................2-2
ELEVAH 65 ES MOVE GENERAL TECHNICAL DATA......................................................2-4
ELEVAH 80 ES MOVE GENERAL TECHNICAL DATA......................................................2-5
BASIC CONSTRUCTIVE DATA..........................................................................................2-6
SECTION 3. PREPARATION AND INSPECTION ...........................................3-1
PERSONNEL TRAINING....................................................................................................3-1
FUNCTIONAL TEST ...........................................................................................................3-3
SAFETY WARNINGS FOR OPERATORS .........................................................................3-5
SECTION 4. CONTROLS, WARNING LIGHTS AND MACHINE OPERATION4-1
INTRODUCTION.................................................................................................................4-1
MACHINE OPERATION......................................................................................................4-2
CHARGING THE BATTERY ...............................................................................................4-2
GROUND CONTROL STATION .........................................................................................4-5
PLATFORM CONTROL DESK ...........................................................................................4-7
EXTENDIBLE DRUM ........................................................................................................4-13
TRANSPORT AND LIFTING PROCEDURES ..................................................................4-17
SECTION 5. EMERGENCY PROCEDURES...................................................5-1
EMERGENCY OPERATION...............................................................................................5-1
REPORTING THE ACCIDENT ...........................................................................................5-3
SECTION 6. DAILY INSPECTION ...................................................................6-1

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 0-2
SECTION 7. ROUTINE MAINTENANCE .........................................................7-1
MONTHLY MAINTENANCE................................................................................................7-2
MAINTENANCE EVERY THREE MONTHS .......................................................................7-2
MAINTENANCE every 1000 h of work................................................................................7-4
MAINTENANCE EVERY SIX MONTHS..............................................................................7-4
MAINTENANCE EVERY TWO YEARS ..............................................................................7-5
SECTION 8. MAINTENANCE OPERATING INSTRUCTIONS.........................8-1
BATTERY MAINTENANCE.................................................................................................8-1
CHANGING TORQUE REDUCER OIL...............................................................................8-2
HYDRAULIC OIL CHANGE ................................................................................................8-3
TRANSMISSION MOTOR...................................................................................................8-4
CHECKS ON LIFTING CHAINS..........................................................................................8-9
SECTION 9. ATTACHED DOCUMENTATION.................................................9-1
ATTACHMENT 1 –Layout for decal application.................................................................9-2
ATTACHMENT 2 - Hydraulic diagram.................................................................................9-7
ATTACHMENT 3 –Wiring diagram.....................................................................................9-9
ATTACHMENT 4 - Successful acceptance test certificate................................................9-11

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 0-3
ENGLISH
PREMISE
The purpose of this use and maintenance manual is to provide the users with
the essential information to carry out the steps intended for safe and correct
machine operation, in accordance with the purposes for which it has been
manufactured.
All information in this manual must be read and understood before making
any attempt to operate the machine.
THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP
IT NEAR THE MACHINE.
Due to continuous improvements to the products, Faraone Industrie Spa
reserves the right to amend the technical data without any prior notice. For
updated information, contact Faraone Industrie Spa.
ATTENTION
REMEMBER NO EQUIPMENT IS SAFE IF THE OPERATOR DOES NOT COMPLY
WITH THE SAFETY PRECAUTIONS

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 0-4
SYMBOLS AND TERMS
ATTENTION
The danger symbol draws attention to potential
dangers that might cause injuries. To avoid possible
injuries or fatal accidents, comply with all safety
instructions that follow the symbol.
Arrows are used in the pictures of the machine to
indicate the specific points described in the text of the
manual.
Elevating Platform: A machine intended to move persons to their work
position, where they carry out their tasks from the work platform.
Work platform: A platform or basket that is moved to the required work
position loaded and from which the operator is able to carry out construction,
repairs, inspections, or other similar operations.
Outriggers: Devices used to stabilise the mobile work lift platform,
supporting and levelling it in its entirety.
Extending structure: A structure connected to the frame that supports the
work platform and moves the work platform to the required position.
Frame: Machine Base. It may be pushed-around or self-propelled.

USE AND MAINTENANCE MANUAL - SECTION 0
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 0-5
TECHNICAL SUPPORT - WARRANTY
The Client must make sure to have the serial number of the machine and an
accurate description of the problem or of the information to be provided
before contacting the Manufacturer.
The warranty period is 12 months from the date of the purchase
invoice.
Said warranty covers faulty components and the labour required for
servicing, if this is carried out at the Manufacturer's premises (the transport
of the machine is borne by the purchaser).
The warranty is valid provided all rules laid down for correct use of the
machine are complied with.
The machine is designed and built to last years, as long as it is always
used for the purposes it is intended for and that the inspections and
maintenance described herein are carried out.
Faraone Industrie Spa deems it necessary to conduct an extensive
analysis of all of the structural components every 10 (ten) years, to
confirm their integrity.
NOTICES
For machines sold in Italy:
According to art. 71, paragraph 11 of the (Italian) Legislative Decree
81/2008, the employer/owner of the machine is obliged to report
commissioning of the same to the local department of INAIL (National
Institute for the Prevention of Accidents at Work).
They must also arrange for the machine to undergo ANNUAL inspection of
its actual condition and working order.
For machines sold in other countries:
The owner of the machine must ascertain whether installation of the machine
needs to be reported and/or any need for periodic inspections by specific
competent agencies.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-1
SECTION 1. SAFETY PRECAUTIONS
GENERAL INFORMATION
This section illustrates the necessary precautions for the correct and safe
use and for machine maintenance. To guarantee correct use of the machine,
it is essential to establish a daily routine procedure based on the instructions
provided in the manual. Also, to guarantee safe operation of the machine, it
is necessary for a qualified person to establish a maintenance programme
based on the information provided in this manual; such programme must be
scrupulously followed.
The owner/user/operator/company granting in leasing/person receiving in
leasing the machine, must not accept responsibility of its operation before
having carefully read the manual and completed the training and the
functioning procedures, guided by an experienced and qualified operator.
For further information relating to safety, training, inspection, maintenance,
application and operation, contact Faraone Industrie Spa.
ATTENTION
THE NON COMPLIANCE WITH THE SAFETY PRECAUTIONS LISTED IN THE
MANUAL MAY CAUSE DAMAGES TO THE MACHINE AND TO THE PROPERTY
AND INJURIES OR FATAL ACCIDENTS.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-2
PRELIMINARY PROCEDURES
Operator training and knowledge
•Carefully read the manual before using the machine;
•Use the machine only after complete training by authorised personnel.
•The use of the machine is allowed exclusively to authorised and qualified
personnel.
•Read carefully and follow all the WARNING statements and the
operational instructions reported on the machine and in the manual.
•Use the machine for the applications falling within those envisioned by
Faraone Industrie Spa.
•All operational personnel must familiarize with the emergency operations
and controls of the machine, as specified in the manual.
•Carefully read and comply with all company, local and government
Standards in force, relating to machine operation.
Inspection of the work place
•Before using the machine, the operator must take the necessary
precautions to avoid any hazard in the work place.
•Do not operate the machine on lorries, trailers, railway carriages, floating
vessels, scaffolding or similar;
•The machine can be switched on at temperatures between -15°C and
40°C. Contact Faraone Industrie for machine operation at temperatures
not within the indicated range;
•The machine cannot be switched on in environments stated as ATEX,
unless specifically indicated in the EC certificate of conformity delivered
with the machine.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-3
Machine inspection
•Use the machine only after having carried out the inspections and
functional checks. For further instructions, refer to Section 2 of this
manual.
•Operate the machine only after having carried out all assistance and
maintenance set out in the requirements specified in this manual.
•Make sure all safety devices work properly. Any changes to such devices
constitute a breach of the safety regulations.
•Do not operate the machine if its signs or decals indicating the safety
regulations or instructions are illegible or missing.
•Avoid building up debris on the floor of the machine. Prevent mud, oil,
grease and other slippery substances from coming into contact with
shoes and with the floor of the machine.
ATTENTION
ANY AMENDMENTS OR ALTERATIONS TO THE MACHINE MAY ONLY BE
APPLIED EXCLUSIVELY WITH PRIOR WRITTEN AUTHORISATION FROM THE
PRODUCER.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-4
OPERATION
General information
•Only use the machine to lift personnel and their tools and equipment.
•Do not operate a faulty machine. Should a fault occur, switch off the
machine.
•Do not move the control switches abruptly or levers from one position to
the opposite one, going through the neutral position; always move the
switch to the neutral position before moving it in the position of the next
function. Operate the controls by exerting slow and even pressure.
•If persons are present in the basket, allow personnel to activate the
machine from the ground, exclusively in the event of an emergency;
•Completely lower the extending structure and disconnect the power
supply before leaving the machine unattended.
•When welding is carried out with themachine, take precautions to protect
all machine components from contact with sprays generated from
welding or with the melted metal.
•Ensure that the electric tools are put back correctly, avoiding leaving
them hanging on the cables in the work area of the platform.
•(In case of a battery powered machine) Charge batteries in a well-
ventilated area.
Risk of falls
•Before using the machine, ensure all fixedand movable rails are secured
in the correct position;
•Keep both feet firmly on the floor of the basket. Do not place ladders,
boxes, steps, planks or similar items in the basket to increase the range
of action;

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-5
•Do not use the extendingstructure to climb into the basket or climb down;
•Pay utmost attention when entering or exiting the basket. Make sure the
extending structure is lowered completely. Face the machine when
entering or exiting the basket. Always maintain "three contact points"
with the machine, while making sure that both hands and one foot or one
hand and both feet are continuously in contact with the machine when
entering and exiting.
Electrocution hazard
Maintain a distance of at least 3 m between the machine parts and the
occupants with its tools and equipment, and an electric line or equipment
provided with an electric charge of up to 50,000 Volt. It is necessary to add
0.3 m for every increment that is equal to or less than 30,000 Volt.
It is possible to reduce the minimum safety operational distance in presence
of insulating barriers installed for preventing contacts and if such barriers are
regulated on the voltage of the electric line to be protected. The barriers must
not be part of the machine nor be connected to it. The minimum safety
operational distance must be reduced within the operational dimensions
envisioned by the insulating barrier. This distance must be determined by a
qualified person in accordance with the company, local and government
Standards relating to work carried out near powered equipment.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-6
Danger of overturning
•Before driving the machine, the user must verify the work area surface.
While driving, do not exceed the allowed transversal and longitudinal
slopes;
•Do not lift the basket or drive the machine with the basket raised (on a
self-propelled machine) on a slope or uneven or soft surface;
•Before driving the machine on floors, bridges, lorries and other surfaces,
check their maximum capacity;
•Do not exceed the maximum capacity of the machine. Evenly distribute
the loads on the loading platform as best as possible;
•Keep the machine chassis (including stabilisers if present) at a minimum
distance of 0.5 m from holes, unevenness, descents, obstacles, debris,
hidden holes and other potential dangers found at ground level;
•Do not attempt using the machine as a crane. Do not tie the machine to
any adjacent structure;
•Do not increase the dimension of the basket or the loading platform with
unauthorised extensions;
•If the extending structure or the basket get stuck so that one or more
wheels are lifted from the ground, the operator must be made to get off
the basket before attempting to release the machine.Use a crane, forklift
or other adequate equipment to stabilise the machine and have
personnel climb down from the basket;
•(For machine not self-propelled) Do not move the machine with the
stabilisers engaged (if any) or with the extending structure raised.Before
moving the machine, completely lower the extending structure.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-7
Danger of crushing and impact
•When using the machine or lifting or lowering the basket, check the
distances above, at the sides and below the basket.
•Do not lean over the rails of the basket when the machine is running.
•Always pay the utmost attention to prevent the operational controls and
people in the basket from being hit or hindered by any obstacles.
•Ensure the operators of other machines at a height or at ground level are
informed of the presence of the machine.
•Warn personnel not to work, stand or walk underneath the lifted basket.
Mark off the floor area with appropriate barriers, as required.
•(For machine with self-propeller) When driving in areas where visibility
is limited by obstacles, always have a person precede the vehicle to
signal any dangers;
•(For machine with self-propeller) While driving, always keep non-
operational personnel at a minimum distance of 2 m from the machine.
•(For machine with self-propeller) Adjust the driving speed according to
the following conditions: ground surface, traffic, visibility, slope, location
of personnel and other factors that can pose a risk of collision or injuries
to personnel;
•(For self-propelled machine) Take into account the braking distances
regardless of the speed of the machine;
•(For self-propelled machine) Do not drive at high speed in reserved or
tight areas or when reversing.

USE AND MAINTENANCE MANUAL - SECTION 1
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 1-8
Towing, lifting and carrying
•Do not allow personnel to stand on the basket while towing, lifting and
transporting;
•Only tow the machine in case of emergency, faults, a power-cut or to
load/unload it;
•Before towing, lifting and transporting, make sure the basket is
completely retracted and emptied;
•Do not pull or push a blocked or disabled machine.
•While lifting the machine by means of a forklift, place the forks
exclusively in the appropriate areas of the machine. Lift by means of
lifting equipment of adequate capacity.
For information regarding lifting, refer to the relevant section in the manual.

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 2-1
SECTION 2. GENERAL TECHNICAL DATA
ATTENTION
THE AREIAL PLATFORM ELEVAH 65-80 ES MOVE IS A LIFTING MACHINE
INTENDED TO MOVE PERSONS TO THEIR WORK POSITIONS FROM WHERE
THEY CAN CARRY OUT THEIR TASKS FROM THE BASKET.
THE AERIAL PLATFORM ELEVAH 65-80 ES MOVE MUST BE USED ONLY FOR
THE PURPOSES FOR WHICH IT WAS CONCEIVED.
ANY OTHER USE SHALL BE CONSIDERED INAPPROPRIATE.
ATTENTION
THE USER MUST OBTAIN APPROVAL AND GUIDELINES FROM THE
MANUFACTURER ON SPECIAL OPERATING METHODS OR CONDITIONS NOT
COVERED IN THOSE SPECIFIED BY THE MANUFACTURER.

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 2-2
OVERALL DIMENSIONS
ELEVAH 65 ES MOVE
Measurements expressed in mm

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 2-3
ELEVAH 80 ES MOVE
Measurements expressed in mm

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 2-4
ELEVAH 65 ES MOVE GENERAL TECHNICAL DATA
Weight of the machine (overall):
1000 kg
Machine height (in transport position):
172 cm
Maximum resting force on the ground (per
wheel/stabiliser (*):
417 daN
Permitted use
INTERNAL USE
Maximum hydraulic system pressure:
~ 90 bar
Required amount of oil for the hydraulic system:
~ 8 Litres
Power supply
2 Batteries Pb 12V 105 Ah
Operator in the basket:
1
Maximum capacity of the basket:
200 kg
Maximum height of basket with option of extension
(from the ground to the floor of the basket):
4.2 m
Maximum height of basket on self-propelled machine
(from the ground to the floor of the basket):
4.68 m
External dimensions of the basket:
~ 74 cm x 79 cm
Max shifting speed in transport position:
0.7 m/s –2,5 km/h
Maximum self-propelled movement speed at a height:
0.25 m/s –0,9 km/h
Maximum basket rising speed:
0.2 m/s
Maximum basket descending speed:
0.2 m/s
Maximum longitudinal / transversal tilt in the transport
position:
15% - 9°
Maximum longitudinal / transversal tilt in the raised
position:
1.5°
Maximum manual stress:
200 N
* Maximum force per stabiliser considering that 70% of the weight of the machine plus the
maximum load inside the basket are entirely distributed on one side only of the platform (entirely
asymmetrical load)

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 2-5
ELEVAH 80 ES MOVE GENERAL TECHNICAL DATA
Weight of the machine (overall):
1050 kg
Machine height (in transport position):
199 cm
Maximum resting force on the ground (per
wheel/stabiliser (*):
438 daN
Permitted use
INTERNAL USE
Maximum hydraulic system pressure:
~ 90 bar
Required amount of oil for the hydraulic system:
~ 8 Litres
Power supply
2 Batteries Pb 12V 105 Ah
Operator in the basket:
1
Maximum capacity of the basket:
200 kg
Maximum height of basket with option of extension
(from the ground to the floor of the basket):
4.8 m
Maximum height of basket on self-propelled machine
(from the ground to the floor of the basket):
5.56 m
External dimensions of the basket:
~ 74 cm x 79 cm
Max shifting speed in transport position:
0.7 m/s –2,5 km/h
Maximum self-propelled movement speed at a height:
0.25 m/s –0,9 km/h
Maximum basket rising speed:
0.2 m/s
Maximum basket descending speed:
0.2 m/s
Maximum longitudinal / transversal tilt in the transport
position:
15% - 9°
Maximum longitudinal / transversal tilt in the raised
position:
1.5°
Maximum manual stress:
200 N
* Maximum force per stabiliser considering that 70% of the weight of the machine plus the
maximum load inside the basket are entirely distributed on one side only of the platform (entirely
asymmetrical load)

USE AND MAINTENANCE MANUAL - SECTION 2
AERIAL PLATFORM ELEVAH 65-80 ES MOVE –Rev. 03_2019
Page 2-6
BASIC CONSTRUCTIVE DATA
Machine frame
The frame of the machine (called base) is entirely constructed with
rectangular section, galvanised iron profiles. All essential components for
normal machine operation in stable conditions are installed on the frame.
Extendable structure
The extending structure consists of special extruded aluminium alloy profiles
that slide along each other on runners with nylon wheels. The kinematic
connection between profiles is set up using chains.
An oil hydraulic cylinder is installed between the first and second profile,
powered by the hydraulic unit, to lift the structure. The chains interconnect
the extending structure elements so that they lift simultaneously.
Basket
The basket is completely constructed in extruded aluminium profiles. The
tread floor consists of aluminium plate lined with non-slip casing.
Exposure to vibration
The machine does not produce vibrations such as to endanger the health of
the operators. The weighted acceleration to which the entire body is
subjected to is less than 0.5 m/s2.
Acoustic emissions
The A-weighted emission sound pressure level is below 70dB.