Faraone ELEVAH 40 MOVE PICKING Operation instructions

AERIAL PLATFORM
□ ELEVAH 40 MOVE
□ ELEVAH 40 B
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

USE AND MAINTENANCE MANUAL - SECTION 0
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 0-1
SECTION 0. INTRODUCTION
TABLE OF CONTENTS
SECTION 0. INTRODUCTION ............................................................................................................ 0-1
TABLE OF CONTENTS ............................................................................................................................................ 0-1
PREMISE .................................................................................................................................................................. 0-2
SYMBOLS AND TERMS .......................................................................................................................................... 0-2
TECHNICAL SUPPORT - WARRANTY ................................................................................................................... 0-3
NOTICES .................................................................................................................................................................. 0-3
SECTION 1. SAFETY PRECAUTIONS ............................................................................................... 1-1
GENERAL INFORMATION ...................................................................................................................................... 1-1
PRELIMINARY PROCEDURES ............................................................................................................................... 1-2
OPERATION ............................................................................................................................................................. 1-3
SECTION 2. GENERAL TECHNICAL DATA ...................................................................................... 2-1
OVERALL DIMENSIONS ......................................................................................................................................... 2-2
GENERAL TECHNICAL DATA ................................................................................................................................. 2-4
BASIC CONSTRUCTION DATA .............................................................................................................................. 2-6
REFERENCES TO STANDARDS ............................................................................................................................ 2-6
SECTION 3. PREPARATION AND INSPECTION .............................................................................. 3-1
PERSONNEL TRAINING ......................................................................................................................................... 3-1
DAILY FUNCTIONAL TEST ..................................................................................................................................... 3-2
SAFETY WARNINGS FOR OPERATORS ............................................................................................................... 3-3
SECTION 4. CONTROLS, WARNING LIGHTS AND MACHINE OPERATION .................................. 4-1
INTRODUCTION ...................................................................................................................................................... 4-1
MACHINE OPERATION ........................................................................................................................................... 4-1
CHARGING THE BATTERY ..................................................................................................................................... 4-1
CONTROL CONSOLE IN THE CAGE (ELEVAH 40 MOVE) ................................................................................... 4-4
CONTROL CONSOLE IN THE CAGE (ELEVAH 40 B) ............................................................................................ 4-7
MACHINE DISPLAY ................................................................................................................................................. 4-8
HANDLING THE MACHINE (ELEVAH 40 B) ......................................................................................................... 4-10
ACCESS TO CAGE ................................................................................................................................................ 4-11
PARKING THE MACHINE ...................................................................................................................................... 4-13
TRANSPORT AND LIFTING PROCEDURES ........................................................................................................ 4-13
REMOVABLE OBJECTS HOLDER PLATFORM (OPTIONAL) .............................................................................. 4-15
CONTROLS AT THE BASE (OPTIONAL) .............................................................................................................. 4-16
ANTI-COLLISION RADAR SYSTEM (OPTIONAL) ................................................................................................ 4-17
ANTI-CRUSHING PROTECTION (OPTIONAL) ..................................................................................................... 4-19
MAXIMUM CAGE HEIGHT BLOCK (OPTIONAL) .................................................................................................. 4-19
LITHIUM BATTERIES KIT (OPTIONAL) ................................................................................................................ 4-20
MACHINE START-UP WITH CODE (OPTIONAL) ................................................................................................. 4-20
SECTION 5. EMERGENCY PROCEDURES ...................................................................................... 5-1
EMERGENCY OPERATION .................................................................................................................................... 5-1
REPORTING THE INCIDENT .................................................................................................................................. 5-2
SECTION 6. DAILY INSPECTION ...................................................................................................... 6-1
SECTION 7. MAINTENANCE PERFORMED BY THE OPERATOR .................................................. 7-1
SIX-MONTHLY MAINTENANCE (can be carried out by the operator) ..................................................................... 7-2
YEARLY MAINTENANCE (must be carried out by adequately trained personnel) .................................................. 7-2
BIENNIAL MAINTENANCE (must be carried out by adequately trained personnel) ................................................ 7-3
SECTION 8. MAINTENANCE OPERATING INSTRUCTIONS ........................................................... 8-1
CAGE SAFETY LOCK .............................................................................................................................................. 8-1
BATTERY MAINTENANCE ...................................................................................................................................... 8-3
HYDRAULIC OIL CHANGE ...................................................................................................................................... 8-3
REPLACING THE TRACTION WHEELS (ELEVAH 40 MOVE) ............................................................................... 8-4
TRANSMISSION MOTOR (ELEVAH 40 MOVE) ...................................................................................................... 8-4
ELECTROMAGNETIC BRAKE (ELEVAH 40 MOVE) .............................................................................................. 8-5
CHANGING THE TORQUE REDUCER GREASE (ELEVAH 40 MOVE) ................................................................. 8-6
REPLACING THE EXTENSION SLIDING PADS ..................................................................................................... 8-6
SECTION 9. ATTACHED DOCUMENTATION ................................................................................... 9-1
ATTACHMENT 1 – Layout for decal application ...................................................................................................... 9-1
ATTACHMENT 2 - Hydraulic diagram ...................................................................................................................... 9-3
ATTACHMENT 3 – Electrical layout - ELEVAH 40 MOVE ....................................................................................... 9-4
ATTACHMENT 4 – Electrical layout - ELEVAH 40 B ............................................................................................... 9-5
ATTACHMENT 5 – Successful acceptance test certificate ...................................................................................... 9-6
ATTACHMENT 6 – Declaration of Conformity .......................................................................................................... 9-7
SECTION 10. MAINTENANCE LOGBOOK ........................................................................................ 10-1

USE AND MAINTENANCE MANUAL - SECTION 0
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 0-2
ENGLISH
PREMISE
The purpose of this use and maintenance manual is to provide users with the essential information
to carry out the steps intended for safe and correct machine operation, in accordance with the
purposes for which it was manufactured.
All information in this manual must be read and understood before making any attempt to operate
the machine.
THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE
MACHINE.
Due to continuous improvements to its products, Faraone Industrie Spa reserves the right to change
technical data without any prior notice. For updated information, contact Faraone Industrie Spa.
CAUTION
REMEMBER THAT NO EQUIPMENT IS SAFE IF THE OPERATOR DOES NOT COMPLY WITH
THE SAFETY PRECAUTIONS
SYMBOLS AND TERMS
CAUTION
The danger symbol draws attention to potential hazards that might
cause injuries. To avoid possible injuries or fatal accidents, comply with
all safety instructions that follow the symbol.
Arrows are used in the pictures of the machine to indicate the specific
points described in the text of the manual.
• Aerial Platform: A machine intended to move people to their work positions, where they carry
out their tasks from the cage.
• Cage: A cage that is moved to the required work position, in loaded conditions, and from where
the operator is able to carry out construction, repairs, inspections, or other similar operations.
• Loading platform: A platform in which it is possible to load tools and equipment.
• Outriggers: Devices used to stabilise the mobile lifting cage, supporting and levelling the entire
machine.
• Extensible structure: The structure connected to the frame that supports the cage and makes
it possible to move said cage to the required position.
• Frame: Machine Base. It may be pushed or self-propelled.
• Transport configuration: Machine configuration in which the cage is in a fully lowered position.
• Nominal load: A load which the aerial work cage has been designed for to operate regularly
and which consists of people, tools and material.

USE AND MAINTENANCE MANUAL - SECTION 0
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 0-3
TECHNICAL SUPPORT - WARRANTY
The Customer must make sure to have the serial number of the machine and an accurate description
of the problem or of the information to be provided before contacting the Manufacturer.
The warranty period is 12 months from the date of the purchase invoice.
Said warranty covers faulty components and the labour required for servicing, if this is carried out at
the Manufacturer's premises (transport of the machine is borne by the purchaser).
The warranty is valid provided all rules laid down for correct use of the machine are complied
with.
The machine is designed and manufactured to last over the years provided it is always used
as intended, and the maintenance work and inspections described herein are carried out.
Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the
structural components every 10 (ten) years, to confirm their integrity.
NOTICES
For machines sold in Italy:
According to art. 71, paragraph 11 of the (Italian) Legislative Decree 81/2008, the employer/owner
of the machine is obliged to report commissioning of the same to the local department of INAIL
(National Institute for the Prevention of Accidents at Work).
They must also arrange for the machine to undergo ANNUAL inspection of its effective condition and
working order.
For machines sold in other countries:
The owner of the machine must ascertain whether installation of the machine needs to be reported
and/or any need for periodic inspections by specific competent agencies.

USE AND MAINTENANCE MANUAL - SECTION 1
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 1-1
SECTION 1. SAFETY PRECAUTIONS
GENERAL INFORMATION
This section illustrates the necessary precautions for correct and safe use of the machine and its
maintenance. To assure correct use of the machine, it is essential to establish a daily routine
procedure based on the instructions provided in the manual. Furthermore, to guarantee safe
operation of the machine, a skilled person should establish a maintenance schedule based on the
information provided in this manual, which must be strictly complied with.
The owner/user/operator/machine lessor company/lessee of the machine, shall not accept
responsibility for its operation before having carefully read the manual and completed training and
the operating procedures, guided by an experienced, skilled operator.
For further information relating to safety, training, inspection, maintenance, application and
operation, contact Faraone Industrie Spa.
CAUTION
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY
DAMAGE THE MACHINE AND PROPERTY AND CAUSE INJURIES OR FATAL ACCIDENTS.

USE AND MAINTENANCE MANUAL - SECTION 1
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 1-2
PRELIMINARY PROCEDURES
Operator training and knowledge
• Carefully read the manual before using the machine;
• Only use the machine after being fully trained by authorised personnel.
• The machine can only be used by authorised, skilled personnel.
• Read carefully and comply with all the CAUTION statements and operational instructions
provided on the machine and in the manual.
• Use the machine for applications falling within those intended by Faraone Industrie Spa.
• All operational personnel must become familiar with the controls and emergency operation of the
machine, as specified in the manual.
• Carefully read and comply with all company, local and government regulations in force, relating
to machine operation.
Inspection of the workplace
• Before using the machine, the operator must take the necessary precautions to prevent any
hazard in the workplace.
• Do not operate the machine on lorries, trailers, railway carriages, floating vessels, scaffolding or
similar;
• The machine can be switched on at temperatures between -15°C and 40°C. Contact Faraone
Industrie for machine operation at temperatures not within the indicated range;
• The machine cannot be switched on in environments stated as ATEX, unless specifically
indicated in the EC certificate of conformity delivered with the machine.
Machine inspection
• Use the machine only after carrying out the inspections and functional checks. For further
instructions, refer to Section 3 of this manual.
• Operate the machine only after carrying out all servicing and maintenance set out in the
requirements specified in this manual.
• Make sure all safety devices work properly. Any changes to such devices constitute a breach of
the safety regulations.
• Do not operate the machine if the safety signs or stickers affixed to it are illegible or missing.
• Avoid building up debris on the floor of the machine. Prevent mud, oil, grease and other slippery
substances from coming into contact with your shoes and the floor of the machine.
CAUTION
ANY CHANGES OR ALTERATIONS TO THE MACHINE MAY ONLY BE CARRIED OUT WITH
PRIOR WRITTEN AUTHORISATION OF THE MANUFACTURER.

USE AND MAINTENANCE MANUAL - SECTION 1
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 1-3
OPERATION
General information
• Only use the machine to lift personnel with their tools and equipment.
• Do not expose the machine to atmospheric precipitations, water splashes and/or jets.
• Do not operate a faulty machine. Should any fault occur, switch the machine off.
• Do not move the control switches abruptly or levers from one position to the opposite one, going
through the neutral position; always move the switch to the neutral position before moving it in
the position of the next function. Operate the controls by applying slow and even pressure.
• If persons are present in the cage, allow personnel to activate the machine from the ground,
exclusively in the event of an emergency;
• Completely lower the extensible structure and disconnect the power supply before leaving the
machine unattended.
• When welding is carried out from the machine, take precautions to protect all machine
components from contact with sprays generated by welding or molten metal.
• Ensure the power tools are stored correctly, avoiding to let them hang by the cords in the
machine's work area.
• (With battery powered machine) Charge batteries in a well-ventilated area.
Fall hazard
• Before using the machine, ensure all fixed and movable rails are secured in the correct position;
• Keep both feet firmly on the floor of the cage. Do not place ladders, boxes, steps, planks or
similar items in the cage to increase the range of action;
• Do not use the extending structure to climb into the cage or climb down;
• Pay utmost attention when entering or exiting the cage. Make sure the extensible structure is
lowered completely. When entering or leaving the cage, do so facing the machine. Always
maintain "three contact points" with the machine, by making sure that both hands and one foot,
or one hand and both feet, are continuously in contact with the machine when entering and
exiting.
Electrocution hazard
With regard to the safety distances from live parts of power lines and electrical systems that are not
protected or not sufficiently protected to be complied with when carrying out non-electric jobs, at net
clearance based on the type of job, the equipment used and the materials handled, as well as the
sideways shifting of the conductors owing to the action of wind and lowering of heights due to heat
conditions, refer to the Laws regarding safety in the workplaces of the country where the machine is
operating.
For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages for electrical
machines and systems”.

USE AND MAINTENANCE MANUAL - SECTION 1
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 1-4
Overturning hazard
• Before driving the machine (with self-propelled machine), the user must check the work area
surface. While driving, do not exceed the allowed transversal and longitudinal slopes;
• Do not lift the cage or drive the machine with the cage raised (on a self-propelled machine) on a
slope or uneven or soft surface;
• Before driving the machine on floors, bridges, lorries and other surfaces, check their maximum
capacity;
• Do not exceed the maximum capacity of the machine. Evenly distribute the loads on the loading
platform as best as possible;
• Keep the machine chassis (including stabilisers if present) at a minimum distance of 0.5 m from
holes, unevenness, descents, obstacles, debris, hidden holes and other potential dangers found
at ground level;
• Do not attempt using the machine as a crane. Do not tie the machine to any adjacent structure;
• Do not increase the dimension of the cage or the loading platform with unauthorised extensions;
• If the extending structure or the cage get stuck so that one or more wheels are lifted from the
ground, the operator must be made to get off the cage before attempting to release the machine.
Use a crane, forklift or other adequate equipment to stabilise the machine and have personnel
climb down from the cage;
• (For machine not self-propelled) Do not move the machine with the stabilisers engaged (if any)
or with the extending structure raised. Before moving the machine, completely lower the
extensible structure.
Crushing and impact hazard
• When using the machine or lifting or lowering the cage, check the distances above, at the sides
and below the cage.
• Do not lean over the rails of the cage when the machine is running.
• Always pay the utmost attention to prevent the operational controls and people in the cage from
being hit or hindered by any obstacles.
• Ensure the operators of other machines at a height or at ground level are informed of the
presence of the machine.
• Warn personnel not to work, stand or walk underneath the lifted cage. Mark off the floor area
with appropriate barriers, as required.
• (For machine with self-propeller) When driving in areas where visibility is limited by obstacles,
always have a person precede the vehicle to signal any dangers;
• (For machine with self-propeller) While driving, always keep non-operational personnel at a
minimum distance of 2 m from the machine.
• (For self-propelled machines) Adjust the driving speed according to the following conditions:
ground surface, traffic, visibility, slope, location of personnel and other factors that can pose a
risk of collision or injuries to personnel.
• (For self-propelled machine) Take into account the braking distances regardless of the speed of
the machine.
• (For self-propelled machine) Do not drive at high speed in reserved or tight areas or when
reversing.

USE AND MAINTENANCE MANUAL - SECTION 1
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 1-5
Towing, lifting and carrying
• Do not allow personnel to stand on the cage while towing, lifting and transporting;
• Only tow the machine in case of emergency, faults, a power-cut or to load/unload it;
• Before towing, lifting and transporting, make sure the cage is completely retracted and emptied;
• Do not pull or push a blocked or disabled machine.
• While lifting the machine with a forklift, only place the forks in the specific areas of the machine.
Lift with lifting equipment of adequate capacity.
For information regarding lifting, refer to the relevant section in the manual.

USE AND MAINTENANCE MANUAL - SECTION 2
ELEVAH 40 MOVE / 40 B AERIAL PLATFORM – Rev. 12_2021
Page 2-1
SECTION 2. GENERAL TECHNICAL DATA
CAUTION
ELEVAH 40 MOVE / 40 B AERIAL PLATFORMS ARE LIFTING MACHINES INTENDED TO
MOVE PEOPLE TO THEIR WORK POSITIONS, WHERE THEY CAN CARRY OUT THEIR
TASKS FROM THE CAGE.
ELEVAH 40 MOVE / 40 B AERIAL PLATFORMS MUST ONLY BE USED FOR THE PURPOSE
THEY WERE DESIGNED FOR.
ANY OTHER USE IS CONSIDERED MISUSE.
CAUTION
THE USER MUST OBTAIN APPROVAL AND GUIDELINES FROM THE MANUFACTURER ON
SPECIAL OPERATING METHODS OR CONDITIONS NOT COVERED IN THOSE SPECIFIED
BY THE MANUFACTURER.