Faro MP3020 User manual

MP3020 INSTALLATION MANUAL - EN
Edition 1.0 May 2021 Pag. 2 di 12
TABLE OF CONTENTS
1 SYMBOLS USED ............................................................................................................................................................3
1.1 SYMBOLS USED IN THE MANUAL...............................................................................................................3
1.2 GENERAL STANDARDS AND MAIN WARNINGS ..................................................................................3
1.3 STORAGE AND USE: ENVIRONMENTAL PROVISIONS .......................................................................3
2 DEVICE INSTALLATION............................................................................................................................................3
2.1 DIMENSIONS....................................................................................................................................................... 4
2.2 GENERAL ELECTRICAL REQUIREMENTS.............................................................................................. 4
2.3 UNIT INSTALLATION ...................................................................................................................................... 4
2.3.1 Mechanical connection to unit................................................................................................................. 4
2.3.2 Power Supply connection..........................................................................................................................5
2.3.3 Remote Cable connection..........................................................................................................................5
2.3.4 Auto-on setting.............................................................................................................................................5
2.4 COMPLETE LIGHT CONNECTION TO THE CEILING ......................................................................... 6
2.4.1 Ceiling mounting with Faro applications.............................................................................................. 6
2.4.2 Installation procedure.................................................................................................................................7
2.4.3 Electrical drawing –ceiling mounting with transformer....................................................................8
2.4.4 Electrical drawing –ceiling mounting without transformer ............................................................ 9
2.5 WALL MOUNTING ........................................................................................................................................... 9
2.5.1 Electrical drawing –wall mounting without transformer................................................................10
2.6 FLOOR MOUNTING ........................................................................................................................................10
2.7 Electrical drawing –floor mounting without transformer .........................................................................11
2.8 HEADLIGHT INSTALLATION........................................................................................................................11
2.8.1 Mechanical Requirements.........................................................................................................................11
2.8.2 Electrical Requirements............................................................................................................................12
3 ELECTRICAL DRAWINGS......................................................................................................................................12

MP3020 INSTALLATION MANUAL - EN
Edition 1.0 May 2021 Pag. 3 di 12
1SYMBOLS USED
1.1 SYMBOLS USED IN THE MANUAL
WARNING
The paragraphs marked with this symbol contain instructions that must be carefully followed to avoid damaging the
device, harming the operator or the patient.
CAUTION
These instructions warns you that you must pay attention to avoid situations that could damage the device.
FORBIDDEN
This icon highlights what you should not do to avoid damaging the device.
NOTES
This icon supplies information that allows you to use the device more efficiently.
1.2 GENERAL STANDARDS AND MAIN WARNINGS
General Warning
The device can be installed in a medical system (unit), but also on specific applications to ceiling, floor or wall.
The device can be powered both by the unit and by a power supply connected directly to the mains. See the
specific installation paragraph.
The device must never be modified without written authorization of FARO S.p.A.
For maintenance only original FARO’s spare parts are allowed. Fail to comply with this warning will immediately
make decay the warranty and the conformity of the product to international regulations and directives on
Medical Devices.
Warnings against electrical danger and fire
Installation of the device must only be carried out by qualified personnel.
The light must be installed on a specific control and power supply device, such as units, or with an electrical
system that meets standard IEC 60364-1 and “national installation regulations for electrical systems in premises for
medical use”.
When installed with ceiling, floor or wall applications the device must be installed with an omnipolar separation
device from the mains and compliant with Standard IEC 61058-1. This separation device must be approved to
withstand 4 kV of transient voltage.
Installation and maintenance of device conformity with the standard IEC 60601-1 is the responsibility of the
installation technician or the manufacturer of the medical system / unit).
Check that the power supply voltage, indicated on the main plate, corresponds to the mains voltage.
Warning for danger of explosion
The device is not suitable for installation in environments with the presence of flammable gas or rich of oxygen.
1.3 STORAGE AND USE: ENVIRONMENTAL PROVISIONS
The device must be used in the following environmental conditions:
• Temperature from 10° to 40°C
• Max altitude: 2000 m
• Relative humidity from 30% to 75%
2DEVICE INSTALLATION
Warnings for electrical danger
The device must be installed by specialist technicians.
On installation, the power supply must always be disconnected.
Refer to the wiring diagrams in the manual.
Check the main plate data before installation
Note for installation
The power supply cable on the complete light is supplied without any connector or terminal to allow connection
according to the specifications of the combination or application.
The functionality and safety of the light does not depend on the polarity of the power supply current. Therefore
inversion of the power supply cables will not pose a risk of malfunctioning.

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2.1 DIMENSIONS
2.2 GENERAL ELECTRICAL REQUIREMENTS
The requirements for correct installation for any application (unit, wall, floor or ceiling) are the following:
Power supply
PowCer cable
Type of power supply and
safety requirements
Classification
Compliance with
IEC 60601-1
Complete
light
version
17-24 Vac
50/60 Hz
2 x 0.5 mm2
300 V
105°C
PVC insulation
diameter
insulation 1.85
mm
Only use
certified
terminals and
connectors
with
resistance to
flame VW-1 or
similar.
Transformer complies with
IEC/EN 60601-1 third edition with
protection of phase of secondary
with appropriate fuse:
•T1.6AL 250V
Requirements:
• Output: 24 V ac;
• Power: min 26 VA
• Dielectric strenght> 4000 V.
• 2MOPP between primary and
secondary
• Thermal protection
In case of permanent application
see note 1
Component
built-in part
of a Medical
Device
The medical system must be
declared compliant with
IEC/EN60601-1
by the installation
technician or manufacturer.
Note for the Service Eng.: assure
that the combined version on
which the light is installed is
certified to install the complete
light.
Note 1:
the fuse must be placed on
the phase and not on the
neutral.
The lamp must be installed
with a multipolar device to
separate it from the supply
network, meeting the
requirements of IEC/EN
61058 standards.
This separation device must
be approved to withstand
4KV of transient voltage
A green status light shall be
inserted to indicate that the
lamp is powered.
Complete
light
version
25-33 V DC
Power supply conform to IEC/EN
60601-1 third edition with one pole
protected by appropriate fuse:
T1,25A L 250V
Minimum requirements:
Output: 32 Vdc
Power: min 15 VA;
Dielectric strenght > 4000 V;
2 MOPP between primary and sec.
Continuous protection from short
circuit or overcurrent
Tab 1 –Requirements for electrical connection and compliance with IEC/EN 60601-1.
2.3 UNIT INSTALLATION
2.3.1 Mechanical connection to unit
Fit the Post into the seat of the unit dedicated to the Luminaire.
The Post is designed with the following tolerance: F7
The seat of the unit must be of the following tolerance grade:
H7
Lubricating grease must be applied to the surface of the post
before the connection is done.
Faro suggests the following grease to be applied:
Molykote 111 silicon Grease.
With a digital level, ensure the connection element on the unit is
perfectly parallel to the ground (max 2°)

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Take care that the fixed arm is parallel to ground in
each position.
Check the light stays balanced in all positions and no drifting
of the swivel arm occurs. If necessary, adjust the force on
the spring by screwing or unscrewing the nut (B) with the
suitable tool until the arm is balanced.
2.3.2 Power Supply connection
Check the output voltage from power supply according to table 1.
Connect the power supply cable according to the specifications outlined in Tab. 1.
Color specification for the cables:
Neutral: blue
Phase: brown
The power supply cable on the complete light is supplied without any connector or terminal to allow connection according
to the specifications of the combination or application.
The functionality and safety of the light does not depend on the polarity of the power supply. Therefore inversion of the
power supply cables will not pose a risk of malfunctioning.
Specification of the Power Supply Cable
2 x 0.5 mm2 (AWG 20, 300 V rating, 105°C, VW-1 flame rate)
PVC insulation
Diameter of insulation 1.85 mm
Only use certified terminals and connectors with resistance to flame VW-1 or similar.
Take care that the device is protected with the fuse as recommended in Tab 1.
2.3.3 Remote Cable connection
Standard remote cable length 4 m
Maximum range from arm on the side of the pin:
2,5 m.
The remote cable must not be lengthened during installation.
Any operation done on the remote cable could affect “EMC” performance.
Connect the cable to two buttons (A and B) with normally open contact
(not supplied) according to the following diagram.
W –White / G - Green / B - Brown
Warnings for electrical interferences causing malfunctioning
if the remote cable terminals are not connected to the unit, always insulate (i.e. with insulation tape) the
terminals.
Function
Button
Operazion
On –Off
A
Press and release
Lux min
B
Press and release
from Lux min, ,back to standard Lux
B
Press and release
Dimmering
A
Press and keep pressed
2.3.4 Auto-on setting
To activate or deactivate Auto On Setting proceed as described below:
Switch off the lamp and disconnect the power supply from the unit.
Put the Jumper as showed in the picture on the right.
Connect the power supply and turn on the lamp.
With the lamp turned on, pull out the jumper
To deactivate the Auto-on setting, repeat the procedure.

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2.4 COMPLETE LIGHT CONNECTION TO THE CEILING
For the installation of such application please make reference to the dedicated sections of this manual.
Connect the power supply cable according to the specifications outlined in Tab. 1.
The applications are not supplied with the light.
Warnings for electrical danger and suspended masses
- The device has to be installed by specialized technicians only
- The light has to be installed with FARO applications only.
- The light is supplied with rotation limit switch between the fixed and the swivel arm.
- The switch limits must not be passed over or forced.
2.4.1 Ceiling mounting with Faro applications
Warnings for electrical danger and suspended masses
The device must be installed by specialized tecnicians
The power supply in the room where the fitting must be installed must be always switched off.
Before starting the installation take care that the ceiling is suitable to bear the load of the application and light.
The anchor bolts provided with the application must be used only with the following base materials: concrete,
natural stone.
Maximum load applicable for 60 seconds: 70 kg
See tab 1 for the electrical requirements of the power supply.
Stricly comply with the minimum heights shown below.

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2.4.2 Installation procedure
A After having fixed as reference point the centre of the chair (A). install
at a distance of 650mm and 150mm, according to the directions given
in the picture.
B. Unfit the flange (7) by removing the nuts (12) and washers (11).
C. Using the flange (1) as a guide, drill 4 holes in the ceiling Ø14mm.
Fit the 4 expanders (2) in the holes.
Warnings for suspended masses
Safety Component: 2, 3 and 4
D. Take the flange (1). Pass the power cable through the cable gland (5),
then push the flange (1) to the ceiling;
do not choke the cable between the flange (1) and the ceiling.
Secure the 4 screws (3) and washers (4) in the the 4 holes.
Lock with the special wrench (installation accessory) the screws (3).
E. Connect the power cable to the terminal block (6)
F. Fit the 2 guides (23) to the screws (8) and fix them with
the nuts (9) and washers (10)
G. Calculate the proper height of the column (14), according to the
Formula: L=H-DHC-1020 mm.
Cut the exceeding column (14) part on the side were no lateral holes
are present
I. Fit on the column (14) the ring(15) at about 300 mm height
(it is only temporary position to allow the assembling)
J. Insert the ceiling light support (16) on the column (14)
K. Fit the column (14) in the special bore of the column fixing flange (7)
M. Hook the unit assembled [column flange (7) + column (14)] to the fixing guides (23), fitting the 4 holes of the flange (7) to
the screws (8).
Warnings for suspended masses
H. Insert the column (14) in the flange (7) and make the marks on
the column (14) the position of the holes on the flange (7).
Remove the column and drill two Ø 8 holes at the marked points.
Warnings for suspended masses
L. Lock the screw (13) and the two screws (18) with hexagonal spanners
(installation accessory).
Tighten sturdily the screw (13) and make sure the
screws (18) have passed through the bores on the column (14)

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N. Screw (without locking) the nuts (12)
and the remaining
washers (11) on the screws (8) of the
ceiling flange (1)
O. Unscrew the three screws (19) of the column (14) and remove the bushing
(20)
P. Insert the bushing (20) on the lamp pin (21)
Q. Insert in the pin (21) groove the key switch (22)
Warnings for suspended masses
SAFETY COMPONENT:
# 22
R. Slip - from the top - inside the column (14) a traction cord.
S. Connect the lamp conductor to the traction cord.
T. Fit the lamp on the column (14) and fix it with the three screws (19); make sure
the bores of the bushing (20) match the screws seat on the column (14) and tighten.
Simultaneously pull the traction cord to push out the conductor of the lamp
from the column fixing flange (7) of about 200 mm.
U. Connect the lamp conductor to the terminal board (6) (see electrical diagrams).
V. Check the perpendicularity of the column by acting on the nuts (9).
W. Tighten the nuts (12) and washers (11) to fix the flange (7), making it independent
of the fixing rail (23).
X. Adhere the ceiling light (16) to the ceiling, pushing it against the ring (15).
2.4.3 Electrical drawing –ceiling mounting with transformer
Warnings for suspended masses
SAFETY COMPONENT:
# 19 (3 PCS)

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2.4.4 Electrical drawing –ceiling mounting without transformer
2.5 WALL MOUNTING
Warnings for electrical danger and fall of suspended masses
The device must be installed by specialized tecnicians
The power supply in the room where the fitting must be installed must be always switched off.
Before starting the installation take care that the ceiling is suitable to bear the load of the application and light.
The anchor bolts provided with the application must be used only with the following base materials: concrete,
natural stone.
Maximum load applicable: 70 kg
See table 1) the electrical requirements of the power supply.
Stricly comply with the minimum heights shown below.
1. Cap
2. Screw
3. Wall application
4. Wall plugs
5. Electrical connector
6. Connector cover
7. Carter
8. Screws
9. Washer
10. Cable fairlead
A. Once the fastening point has been established with reference to the center of the chair (See fig.A-B), make three
holes on the wall of diameter D 14 in correspondence with the holes in the wall application (3), paying attention to
the perpendicularity between hole and wall.
B. Insert the three wall plugs (12) into the holes made in A the screws (2) with the special hexagonal key (support
accessories), taking care not to crush the wire between the wall application (3) and the wall itself.
C. Apply the three Caps (4) to the holes in the wall application (3).
D. Unscrew the screw (8). Remove the cover (7), insert the lamp in the ceiling application by greasing the pin.

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E. Connect the lamp wires to the terminal Electrical connector (5) (see wiring diagram below) including the
grounding wire.
F. Connect the wires coming out of the wall to the terminal board, in the
case had been previously walled up. In the absence of this precaution, the connection
it must be carried out with an external flying cable, to be introduced into the cable gland (10).
G. Mount the cover (7) using the screws (8).
2.5.1 Electrical drawing –wall mounting without transformer
2.6 FLOOR MOUNTING
Warnings for electrical danger
Warning for danger of suspended masses
NB1. The device must be installed by specialized technicians
NB2. The power supply inside the room where the installation is carried out must always be switched off.
NB3. Before proceeding with the assembly operations it is necessary to make sure that the floor is able to support the
application. The authorized materials are concrete and natural stone. The wall plugs to be used are those supplied or
equivalent.
NB4. Maximum applicable load: 70 kg
NB5. Install in rooms with an electrical system that complies with the national regulations in force on medical premises (see
§3.2.1 for general description)
NB6. The Lights must be powered and connected according to requirements of table 1).
The resulting medical system must be declared in accordance with IEC / EN 60601-1 by the installer
.Once the fixing point has been established with
reference (a) the center of the chair, drill four
holes diameter D14 in the floor in
correspondence with the holes in the floor
support (13).
A. Prepare the floor support (13) by passing the
washer (7) and the screw (6);
B. screw the wall plugs (12) onto the screws (6)
for a few turns, pass the supply wire through
the cable fairlead (11)
-Insert the four wall plugs (12) into the holes
and lock the screws (6) using the appropriate
hexagonal key, taking care not to damage
the wire between the floor support (13) and
the floor itself.
C. Apply the four caps plugs (5) to the holes in
the floor support (13).
D. Unscrew the screws (8) and remove the cover
plate (9)
E. Connect the power supply wire to the
terminal connector (10), including the ground
cable.
F. Place the column (4) to the floor support (13),
during the fixing, check the perpendicularity
of the column.
G. Place the bush (2) to the column (4) with the
three screws (3), taking care to orient the
holes in the bush (2) in correspondence with
the screw housings on the column (4).
Connect the lamp lead to the terminal
connectors (10) including the ground cable
H. Fix the cover plate (9) to the floor support (13)
with the two screws (8).
1. Pin
2. Bush
3. Screw
4. Column
5. Caps
6. Screws
7. Nut
8. Screw
9. Cover
10. Terminal connector
11. Cable Fairlead
12. Wall plugs
13. Wall suport
14. Grani
15. Caps

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2.7 Electrical drawing –floor mounting without transformer
2.8 HEADLIGHT INSTALLATION
2.8.1 Mechanical Requirements
For the mechanical connection apply the following procedure:
Warning for danger of falling of suspended mass.
Strictly Follow the instruction to avoid the head to detach from the support.
1 -Support the head and insert the washers in the
threaded pin according to the sequence in the figure.
2 - Insert ring nut G according to the sequence indicated
in the picture and screw in with adequate equipment. The
ring nut must be screwed in to give the correct rotational
force to the head.
3 –As term of reference the nut G must be screwed at 0,8
Nm. Use a suitable calibrated dynamometric torque
wrench to screw the nut.
4 –Screw the 2 safety screws F until the cut (A) into the brass nut is
completely closed.
4 –take care to leave free space around
the nut G and the support S, to avoid any
friction when the head is rotating.
Fail to comply with this procedure could
lead in falling of the headlight.
Caution
The central arm without the head load tends to rise in a sudden manner with the risk of knocking against
parts of the body. During the entire installation, keep the central arm in position and do not release it until
head installation is complete.
Warning for danger of suspended mass falling
Only use screws supplied by FARO.
Screw in the safety screws together.
Before removing the nut (G) ALWAYS remove the safety screw F. NEVER unscrew the nut (G) with the
screws F mounted. Fail to comply with this procedure could damage the plastic threated PIN of the
headlight with possible detach of the headlight.
Once mechanical connection is complete, complete electrical wiring.

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2.8.2 Electrical Requirements
The requirements for correct installation of the head are as follows:
Power Supply
Supply cables
Power Supply requirements
Type of
Device
Conformity to IEC
60601-1
17-24 Vac
50/60 Hz
Cable:
2 cables UL Style
1061
RED
300 V
T 80°C
1x26 AWG
VW 1
Ø max 1,02mm
Connector:
Molex 43645-0200
Transformer complies with IEC/EN 60601-
1 third edition.
Protection on secondary circuit with at
least one appropriate fuse:
T1.6AL250V
Minimum requirements:
Output: 17 - 24 Vac;
Minimum Power: 26 VA;
Dielectric strenght > 4000 V;
2 MOPP between primary and sec.
Thermal Protection
Component
built-in
The medical
system must
be declared
compliant with
IEC/EN60601-1 by the
installation technician
or
manufacturer.
Note for the
installation
technician: ensure
the combined version
on which the light is
installed is certified to
host the complete
light.
25-32 Vdc
Power supply conform to IEC/EN 60601-1
third edition with one pole protected by
appropriate fuse:
T1.25AL250V
Minimum requirements:
Output: 32 Vdc;
Power: min 14 VA;
Dielectric strenght > 4000 V;
2 MOPP between primary and sec.
Continuous protection from short
circuit or overcurrent
Component
built-in
Tab 2 –Requirements for electrical connection and compliance with IEC/EN 60601-1)
3ELECTRICAL DRAWINGS
D : Connector for Remote Cable (option)