Fasep RASE.3030 User manual

Qualcuno di cui ti puoi fidare
(Someone you can trust)
{
FASEP 2000 srl
Via Faentina, 96
50030 Ronta (Fi) Italy
Sistema Qualità Certificato ISO 9001:2000
Tel [phone] E-mail [e-mail]
Fax [phone] WWW www.fasep.it
˜
FASEP 2000 srl
Via Faentina, 96
50030 Ronta (Fi) Italy
Sistema Qualità Certificato ISO 9001:2000
liam-E6213048 550 93+leT [email protected]
WWW4533048 550 93+xaF www.fasep.it
Instruction Manual - ENG
Version 1.0 - January 2014
RASE.3030
TYRE CHANGER

2 User manual
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variazioni senza preavviso.
All rights of total or partial translation, electronic storage,
reproduction and adaptation by any means (including
microlm and photocopies) are reserved.
The information in this manual is subject to variation without
notice.
Les droits de traduction, de mémorisation électronique, de reproduction et d’adaptation totale ou partielle par n’importe
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English
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DICHIARAZIONE CE DI CONFORMITA'
CE DECLARATION OF CONFORMITY
DECLARATION DE CONFORMITE CE
CE - ÜBEREINSTIMMUNG
al quale questa dichiarazione si riferisce E' CONFORME ALLE SEGUENTI DIRETTIVE:

au quel cette déclaration se rapporte EST CONFORME AUX DIRECTIVES SUIVANTES:
darauf diese Erklärung Bezug nimmt, mit den folgenden Bestimmungen übereinstimmt:
do którego odnosi się niniejsza deklaracja, jest zgodne z następującymi dyrektywami:
ed alle Norme:

ainsi qu’aux normes suivantes:
und folgender Vorschrift gemäß:
oraz normami:
Ronta, 07/01/10

EN12100-EN60204-1
Il modello della presente dichiarazione è conforme alla Norma EN ISO/IEC 17050-1
The model of present declaration is in conformity with directive EN ISO/IEC 17050-1
Le modèle de cette déclaration est conforme à la Norme EN ISO/IEC 17050-1
Das Modell dieser Erklärung übereinstimmt mit der Bestimmung EN ISO/IEC 17050-1
Egzemplarz niniejszej deklaracji jest zgodny z dyretywą EN ISO/IEC 17050-1
Il rmatario della presente dichiarazione è la persona autorizzata a costituire il fascicolo tecnico
The signer of this declaration of conformity is the person authorized to provide for the technical le literature

Der Unterzeichner dieser CE-Übereinstimmung ist dazu ermächtigt, das technische Aktenbündel vorzulegen
Osoba wystawiająca niniejszą deklarację jest podmiotem upoważnionym do dostarczenia dokumentacji technicznej
FASEP2000S.r.l.-ViaFaentina,96-50030Ronta(FI)ITALY
dichiara sotto la propria esclusiva responsabilità che il prodotto:

Déclare sous son propre responsabilité que le produit:
erklärt unter ihrer eigenen Verantwortung, daß das Erzeugnis:
oświadcza na własną odpowiedzialność, że urządzenie:
Smontagomme ruote auto
Démonte-pneus roues voiture
Passengers car tyre-changer
PKW-Reifenmontiergerät
Montażownica do kół
86/217/CEE - 2006/42/CE
2006/95/CE - 2004/108/CE
DEKLARACJA ZGODNOŚCI CE

User Manual 5
ORIGINAL INSTRUCTIONS
CONTENTS
INTRODUCTION .............................................................................................6
TRANSPORT, STORAGE AND HANDLING ................................................... 7
UNPACKING/ASSEMBLY ...............................................................................7
HOISTING/HANDLING ....................................................................................8
INSTALLATION CLEARANCES ......................................................................8
INSTALLATION ...............................................................................................9
ELECTRICAL AND PNEUMATIC CONNECTIONS .........................................9
SAFETY REGULATIONS .............................................................................. 11
DESCRIPTION OF TECO 100 ......................................................................12
TECHNICAL DATA .......................................................................................14
STANDARD ACCESSORIES ........................................................................15
ACCESSORIES SUPPLIED ON DEMAND ...................................................15
RIM CENTRING/CLAMPING ACCESS.-DESCRIPTION AND USE .............17
SPECIFIED CONDITIONS OF USE ..............................................................24
MAIN OPERATING PARTS ...........................................................................24
Key to danger/warning decals ..................................................................27
Preliminary checks ...................................................................................27
Deciding from which side of the wheel the tyre must be demounted .......27
Special instructions .................................................................................. 28
PRACTICAL HINTS, ADVICE AND USEFUL INFORMATION ...................... 28
GUIDE TO THE CORRECT USE OF TECO 100 ..........................................30
TYRE DEMOUNTING ...................................................................................30
TYRE MOUNTING ........................................................................................38
CORRECT PROCEDURE FOR DEMOUNTING/MOUNTING RUN FLAT
TYRES FITTED WITH VALVE SENSOR ................................................ 43
Demounting ..............................................................................................43
Tyre mounting ..........................................................................................43
CORRECT PROCEDURE FOR DEMOUNTING/MOUNTING RUN FLAT
TYRES WITH STRAP-ON SENSOR ......................................................44
Tyre demounting ......................................................................................44
Tyre mounting ..........................................................................................44
INFLATION ....................................................................................................45
MAINTENANCE ............................................................................................47
ENVIRONMENTAL INFORMATION ..............................................................49
INFORMATION AND WARNINGS ABOUT OIL .............................................49
RECOMMENDED FIRE-EXTINGUISHING DEVICES ..................................50
GLOSSARY ...................................................................................................50
TROUBLE SHOOTING .................................................................................51
WIRING DIAGRAM .......................................................................................52
PNEUMATIC SYSTEM DIAGRAM ................................................................53

6 User manual
INTRODUCTION
The purpose of this manual is to furnish the owner and operator with a set of practical, safe instruc-
tions on the use and maintenance of the tyre changer.
Follow all the instructions carefully and the machine will give you the efcient and long-lasting service
that has always characterized products, making your work considerably easier.
The following points dene the levels of danger regarding the machine, associated with the warning
captions found in this manual:
DANGER
Refers to immediate danger with the risk of serious injury or even death.
WARNING
Dangers or unsafe procedures that can cause serious injury or even death.
CAUTION
Dangers or unsafe procedures that can cause minor injuries or damage to property.
Read these instructions carefully before powering up the machine. Keep this manual and all illustrative
material supplied with the machine in a folder near the tyre changer where it is readily accessible for
consultation by the machine operators.
The technical documentation supplied is considered an integral part of the machine; and must always
accompany the equipment if it is sold or transferred to a new owner.
The manual is only to be considered valid for the model with the serial number indicated on the
nameplate applied to it.
WARNING
Observe the contents of this manual: the producer declines all liability in the case of uses of
the machine not specically described and authorized in this manual.
WARNING
This machine must be used only by qualied and authorized personnel. A qualied operator
is construed as a person who has read and understood the tyre changer manufacturer’s
instructions as well as the tyres and wheel rims manufacturers’, is suitably trained, and is
conversant with safety and adjustment procedures to be adhered to during operations. Use
of the machine by unskilled staff may constitute a serious risk for the operator and for the
nal user of the product processed (the wheel rim and tyre assembly).
NB:
Some of the illustrations in this manual have been taken from photographs of prototypes: standard
production machines may vary in some respects.
These instructions are intended for people with basic mechanical skills. We have therefore omitted
detailed descriptions of procedures such as how to loosen or tighten the xing devices on the ma-
chine. Do not attempt to perform operations unless properly qualied and with suitable experience.
In case of need, contact an authorized Service Centre for assistance.

User Manual 7
TRANSPORT, STORAGE AND HANDLING
Conditions for transporting the machine
The tyre changer must be transported in its original packing and stowed in the position shown on
the external packing.
- Packing dimensions:
• width ..............................................................................................................................1543 mm
• depth ............................................................................................................................. 1140 mm
• height .............................................................................................................................1900 mm
- Weight of the machine with wooden packing:
• ........................................................................................................................................... kg 560
Ambient conditions for machine transport and storage
Temperature: -25° ÷ +55°C.
WARNING
Do not stack other goods on top of the packing to avoid damaging it.
Handling
To move the packing, insert the tines of a fork-lift truck into the slots on the base of the packing itself
(pallet) (1-g. 1).
ATTENTION
Carry out the moving operations with great care, paying attention to move the packaged machine
only from the side clearly indicated on the packaging.
Failure to follow these recommendations may result in damage to the machine and put the operator’s
safety at risk.
Before moving the machine, refer to the HOISTING/HANDLING section.
UNPACKING/ASSEMBLY
WARNING
Take utmost care when unpacking, assembling, hoisting and installing the machine as described
in this heading.
Keep the original packing in good conditions to be used if the equipment has to be shipped in the future.
Failure to comply with these instruction may damage the machine and risk the operator’s safety.
Remove the upper part of the packing.
The machine is fully assembled, comprising 3 main groups: 2- tyre changer, 3- accessories,4 wheel
lift (g. 1a).
Identify the points 5, 6 and 7 at which the machine is anchored to the pallet and proceed to remove
xing devices ( g. 1a ).

8 User manual
HOISTING/HANDLING
In order to remove the machine from the pallet, hook it up as shown in g. 2.
This hoisting point must be used whenever you need to change the installation position of the ma-
chine. Do not attempt to move the machine until it has been disconnected from the electricity and
compressed air supply systems.
INSTALLATION CLEARANCES
WARNING
The installation site must be chosen in strict compliance with the relevant regulations regarding
Safety in the workplace.
IMPORTANT: for correct, safe use of the equipment, users must ensure a lighting level of at least
300 lux in the place of use.
CAUTION
The installation of the machine must be performed in a dry area which must be protected
from adverse weather conditions.
Install the tyre changer in the chosen work position, complying with the minimum clearances shown
in g. 3, adjust the height of the bead breaking support foot so that the machine is correctly posi-
tioned on the ooring.
Place the machine so that the plug-socket combination is easily accessible.
The machine must be placed on a horizontal surface, preferably concrete or tiled oor. Do not install
on unstable or damaged surfaces.
The surface on which the machine rests must withstand the loads transmitted during operation. The
surface must have a load-carrying capacity of at least 500 kg/m2.
Ambient working conditions
- Relative humidity 50% (temp. 40°C) ÷ 90% (temp. 20°C) without condensation.
- Temperature 5°C ÷ 40°C.
1
1
5
6
7
3
4
1a

User Manual 9
INSTALLATION
Fix the wheel lift platform on the rod using the pin and the seeger. Then x the stabilization
rod with the screw and the relative nut and washer (Fig.3a). Assemble the grease-holder
carter using the on-purpose screws.
ELECTRICAL AND PNEUMATIC CONNECTIONS
WARNING
All operations required for the electrical connections of the equipment must be carried out
exclusively by a qualied electrician.
Before connecting the air supply system, make sure the machine is set up as in g. 4:
pedal 13 totally downwards, column forward.
2
3
800
700
1000
3a

10 User manual
- The electrical supply must be suitably sized in relation to:
• the machine input power as specied in the corresponding machine data plate;
• the distance between the machine and the power supply hook-up point, so that voltage drops
under full load do not exceed 4% (10% during start-up) compared with the rated voltage specied
on the data plate.
- The operator must:
• t a power plug on the power supply lead in compliance with the relevant safety standards (A g 5);
• Connect the machine to an efcient grounding circuit in compliance with the relevant electric stan-
dards, provided with a circuit breaker (residual current set to 30mA);
• t fuses to protect the power supply line, rated as indicated on the general wiring diagram in this
manual.
- In order to prevent the machine from being used by unauthorized personnel, it is advisable to
disconnect the power supply plug when the machine remains idle (switched off) for long periods.
WARNING
A good grounding connection is essential for correct operation of the machine.
NEVER connect the earth wire to a gas or water pipe, telephone line or any other unsuitable
objects.
Check that the pressure and ow-rate provided by the compressed air system are compatible with
those required for proper operation of the machine - see “Technical Data” section. For correct ma-
chine operation the compressed air supply line must provide a pressure range from no less than 8
bar to no more than 16 bar.
Connect the compressed air system by means of a supply pipe connected to the intake of the air
treatment unit on the REAR SIDE of the machine base.
Check that there is air lubrication oil in the Lubricating unit; rell if there is little or no oil. Use SAE20 oil.
The customer must provide an air cut-off valve upstream of the air treatment and regulating device
supplied with the machine.
4
13
A
B
5

User Manual 11
WARNING
Connection 1 should be considered as an emergency valve to
disconnect the machine from the air line (g.6)
SAFETY REGULATIONS
The equipment is intended for professional use only.
WARNING
Only one operator may work on the equipment at a time.
WARNING
Failure to comply with the instructions and danger warnings may seriously injure operators
and any other person present near the machine. Do not operate the machine until you have
read and understood all the danger, warning and caution notices in this manual.
This machine must be used only by qualied and authorized personnel. A qualied operator is construed
as a person who has read and understood the manufacturer’s instructions, is suitably trained, and
is conversant with safety and adjustment procedures to be adhered to during operations. Operators
must not use the machine under the inuence of alcohol or drugs which may affect their capacity.
The operator must, in all cases:
- Be able to read and understand all the information in this manual.
- Have a thorough knowledge of the capabilities of this machine.
- Keep unauthorized persons well clear of the area of operation.
- Make sure the machine has been installed in compliance with all relevant regulations and legislation.
- Make sure that all machine operators are suitably trained, that they are capable of using the equi-
pment correctly and that they are adequately supervised.
- Never leave nuts, bolts, tools or any other equipment on the tyre changer as they may become
entrapped between moving parts.
- Not touch power lines or the inside of electric motors or any other electrical equipment before
making sure the power supply has been disconnected.
- Read this manual carefully and learn how to use the machine correctly and safely.
- Always keep this user and maintenance manual in an easily accessible place and consult it whe-
never necessary.
WARNING
Do not remove or deface the Danger, Warning or Instruction decals. Replace any missing or
illegible decals. If one or more decals have been detached or damaged, replacements can be
obtained from your nearest dealer.
- When using and servicing the machine, observe the standardized industrial accident prevention
regulations for high voltages.
- Any unauthorized alterations or changes made to the machine shall automatically release the
manufacturer from any liability for damage or accidents attributable to such modications. Speci-
cally, tampering with or removing the safety devices is a breach of the regulations for Safety in the
workplace.
- User must wear personal protective equipment such as gloves, safety footwear and goggles.
1
6

12 User manual
WARNING
When operating or servicing the equipment, tie back long hair and do not wear loose-tting
clothes, ties, necklaces, rings or wristwatches which could become entrapped by moving parts.
DESCRIPTION OF THE TYRE CHANGER
This model is a universal electro-pneumatic tyre changer, to be used with wheels with drop centre
featuring weights and dimensions as described in the technical data section.
It is designed to work effectively on:
- Conventional wheels;
- Reverse rim wheels or wheels without central hole (use optional kit);
- Run-at tyres with reinforced sidewalls*.
* WARNING: There are specically studied procedures for this type of wheels.
NB: It may be difcult and sometimes impossible to clamp and/or demount wheels of Vintage cars (cars
out of production for over 30 years), some types of rally wheels and non-standardized street wheels.
The machine is solidly constructed. It operates with the wheel in an horizontal position for both bead
breaking and demounting/mounting operations.
All machine movements are controlled by the operator by means of pedals on the pedal unit and
manual controls on the console.
The tyre changer can be used to easily break, demount and mount any type of the above tyres.
In any stage, the tyre changer operates with a clamped and perfectly centred horizontal wheel on
the turntable.
Wheel loading and unloading operations are simplied by an ergonomic wheel lift which minimizes
the operator effort required.
The main advantage of the model is that it does not require a bead lifter lever.
Its absolutely innovative operating principle comprises:
- A wheel positioning system that makes use of the wheel inner side and the machine axial mounting
turntable as references (an optional reverse rim kit is supplied for rims with drop centres on the
inner side).
- An efcient pneumatic wheel clamping system, which makes use of the rim central hole by means of
handle and cones (an optional clamping kit is supplied for rims with no central hole).
- A pneumatic bead breaking unit consisting of two bead breaker disc holders. Its pneumatic ver-
tical movement is independent and activated from the console; the disc horizontal positioning is
manual, mechanically or pneumatically activated from the console and it allows the simultaneous
positioning of the bead breaker discs. The upper bead breaking arm could be unlocked by means
of an on-purpose button positioned on the console, thus performing an independent withdrawal
movement for free working area access. While the lower arm remains at the correct bead breaking
position, the upper one is equipped with a patented pneumo-mechanical memory of the original
bead breaking position (allowing to perform in series the bead breaking activity on wheels having
the same diameter). The success of the bead breaking activity is ensured by a specic disc pe-
netration movement controlled by an on-purpose control. The disc release is automatically driven
by the reverse movements of the bead breaker arms (upwards for the upper arms, downwards for
the lower one).
NOTE:
The disc of the upper bead breaking arm can be manually rotated of 180° during the dismounting
of the lower bead on particularly large reverse rim wheels.
- A head, installed on a mobile column with lateral tilting system, consists of a xed supporting
nucleus that facilitates tyre mounting and a pivoted mobile xed nucleus that facilitates an optimal
tyre demounting without using the bead lifter lever*.
* In a very few cases, an accessory supplied called manual “help” may be of use in simplifying de-

User Manual 13
mounting where excessive lubricant has been applied or for tyres coupled to special rims.
- A pedal-controlled pneumatically operated wheel lift which loads and unloads the wheel to and
from the working position
With these tyre changers the following aims have also been achieved:
- Minimized physical effort on the part of the operator;
- No risk of damage to rim and tyre.
Each machine carries a plate with its identication and some technical data.
As well as the manufacturer’s details, it indicates:
Mod. - Machine model; V - power supply voltage in Volts; A - Input voltage in Amperes; kW - Absor-
bed power in kW; Hz - Frequency in Hz; Ph - Number of phases; bar - Operating pressure in bar;
Serial No. - Machine serial number; EC - EC marking.
Mod.
Ser. N.
Volt
Kw
Amp.
Year
Weight
Ph
Hz
Bar
Automotive Equipment
TECO s.r.l. Via Pio La Torre 10
42015 Correggio (R.E.) - ITALY
tel. [phone] - fax [phone]
WARNING
It is forbidden to modify or remove the data in the plate.

14 User manual
TECHNICAL DATA
- Overall dimensions (see g. 7):
• Length .......................................................................................................... 1210 min 1760 max
• Width ............................................................................................................. 1710 min 2160 max
• Height ........................................................................................................... 1940 min 2250 max
- Wheel dimension range:
• rim diameter .......................................................................................................... from 12” to 30”
• maximum tyre diameter ...........................................................................................1150 mm (45”)
• max tyre width ............................................................380mm 15” (from wheel supporting base)
- Turntable:
• resting side: ....................................................................................................................... anged
• centring: ............................................................................................................................ on cone
• clamping: ...................................................................................................................... pneumatic
• drive system: ..........................................................................................................2-speed motor
• rotation speed: ................................................................................................................ 6-12 rpm
- Bead Breaking Unit:
• tool: .........................................................................................................................................disc
• positioning in relation to rim: ........................... manual and pneumatic with mechanical clamping
• penetration: ........................................................................................................................guided
• maximum bead breaking range ..................................................................................A = 690 mm
• bead breaker stroke ........................B=530mm
• bead breaking cylinder force: ........................................................................................... 7600 N
- Wheel lifter:
•lifting operation: ............................................................................................................... automatic
manual tilting
• activation: ..................................................................................................................... pneumatic
• lifting capacity: ...................................................................................................................... 85 kg
- Power supply:
• electric, 3Ph .................................................................................... 230V-1.1/1.5 kW 50Hz/60 Hz
• electric, 3Ph .................................................................................... 380V-0.8/1.1 kW 50Hz/60 Hz
• pneumatic operating pressure: ............................................................................................10 bar
- Weight with IPL-2 and IPH: ...................................................................................................490 kg
- Weight of electrical/
electronic components: ........................................................................................................ 11.5 kg
- Noise level:
• A-weighted sound pressure level
(LpA) at the working position ..........................................................................< 70 dB (A) ± 3 dB(A)
The noise levels indicated correspond to emission levels and do not necessarily represent safe
operating levels. Although there is a relationship between emission levels and exposure levels, this
cannot be used reliably to establish whether or not further precautions are necessary. The factors
which determine the level of exposure to which the operator is subject to include the duration of the
exposure, the characteristics of the workplace, other sources of noise, etc. The permitted exposure
levels may also vary according to the country. However, this information will enable machine users
to make a more accurate assessment of hazard and risks.

User Manual 15
7
Min 1710- Max 2160
Min 1940- Max 2250
Min 1210- Max 1760
STANDARD ACCESSORIES
5-600357 .........................................................................................................................Locking pin
5-600358 .........................................................................................................................Locking nut
9005-101204 ........................................................................................................ Pin extension (Z1)
9004-103235 ............................................................................................................. Cone D58 (Z2)
9004-103234 ............................................................................................................. Cone D75 (Z3)
9004-103232 .........................................................................................Cone Protections D120 (Z4)
4-103235A ............................................................................................................... Cone D120 (Z5)
9004-103229 ........................................................................................................... Cone D145 (Z6)
5-690239 .............................................................................................................Plastic protections
9004-105142 .............................................................................................................Short help level
040000100.......................................................................................................................Brush (BR)
3-01523 ................................................................................................................Grease 4Kg (TG4)
ACCESSORIES ON DEMAND
8-11100086 ............................................................ Fixing ange for commercial vehicle rims (Z7 - Z8)
8-11600047........................................................................................... Fixing ange for reverse rims
8-11100046 ................................................................................... Extension kit for reverse rim ange
8-11600048...........................................................................Fixing ange for closed central hole rims
8-11600049............................................ Universal xing ange for close central hole and reverse rims
8-11600111 ..............................................................................................Tubeless inating device t.i.
801262417........................................................................................................ Bead pressing clamp

16 User manual
8-11100086
8-11600047
8-11100046
8-11600111
8-11600048
Cerchi ciechi / Close centre rim
Cerchi rovesci / Reverse rim
8-11600049
801262417

User Manual 17
8
Rim without central hole
E
Reverse rims
C
Standard rim
A
Rim with embedded hole
B
USE OF CENTRING AND CLAMPING
ACCESSORIES ACCORDING TO RIM TYPES
Rim with central hole
F
Rims for vans
D
RIM CENTRING/CLAMPING ACCESSORIES - DESCRIPTION
AND USE
For the diagram concerning optimal use of the centring and clamping accessories depending on rim
type, see g. 8 and subsequent.

18 User manual
8a
Z1
Z6 Z7
Z8
Z2 Z3
Z4 Z5
* Optional accessories
supplied on request
*
** *

User Manual 19
8b
Z2Z3
Z5
Z4
Z6
Z1
A

20 User manual
8c
Z2
Z3
Z5
Z4
Z1
B