Fast 9500 User manual

9500 / 9600 – 60' - 132'
BOOM SPRAYER
OWNER’S MANUAL

Table of Contents Boom Sprayer 9500 / 9600 Page 3
Table of Contents
Section
Page
Table of Contents................................................................................................................................................... 3
Serial Number Locaon........................................................................................................................................ 11
Warranty Registraon.......................................................................................................................................... 12
Warranty Inspecon Report ....................................................................................................................................12
Inspecons .......................................................................................................................................................... 14
Pre-Delivery .............................................................................................................................................................14
Delivery ...................................................................................................................................................................15
Aer-Sale.................................................................................................................................................................16
Owner Register .................................................................................................................................................... 17
Foreword to the Owner ....................................................................................................................................... 18
INTRODUCTION ................................................................................................................................................... 20
Machine Components .............................................................................................................................................21
Fence Row Nozzles..............................................................................................................................................22
Boom Auto-Leveling............................................................................................................................................22
Speed Sensors .....................................................................................................................................................22
Chemical Eductor ................................................................................................................................................23
Foam Marking System.........................................................................................................................................23
Ladder .................................................................................................................................................................24
Breakaways .........................................................................................................................................................24
SAFETY................................................................................................................................................................. 25
Safety Alert Symbols and Signal Words...................................................................................................................25
General Safety .........................................................................................................................................................26
Prepare for Emergencies.....................................................................................................................................26
Wear Protecve Clothing ....................................................................................................................................26
Protect Against Noise..........................................................................................................................................26
Pracce Safe Maintenance..................................................................................................................................26
Support Raised Equipment .................................................................................................................................27
Avoid Heang Near Pressurized Fluid Lines ........................................................................................................27
Avoid High-Pressure Fluids..................................................................................................................................27
Inspect Li Circuit Hoses.....................................................................................................................................28
Store Aachments Safely ....................................................................................................................................28
Electrical..............................................................................................................................................................28
Service Tires Safely..............................................................................................................................................28
Dispose of Waste Properly ..................................................................................................................................29
Handle Agricultural Chemicals Safely..................................................................................................................29

Table of Contents Boom Sprayer 9500 / 9600 Page 4
Reduce risk of exposure and injury:....................................................................................................................29
Handle Chemical Products Safely........................................................................................................................30
Operate Hydraulics Safely ...................................................................................................................................30
Use Safety Lights and Devices .............................................................................................................................31
Keep Riders O Machine.....................................................................................................................................31
Observe Maximum Transport Speed ..................................................................................................................31
EC Compliance Nocaon.................................................................................................................................32
Use a Signal Person .............................................................................................................................................32
Use a Safety Chain...............................................................................................................................................32
Tow Loads Safely .................................................................................................................................................32
Avoid Overhead Power Lines ..............................................................................................................................33
Prepare for Transport..........................................................................................................................................33
Transport Safely ..................................................................................................................................................34
Park Safely...........................................................................................................................................................34
Chemical Safety .......................................................................................................................................................35
Personal Protecon.............................................................................................................................................35
Diluon................................................................................................................................................................35
Storage ................................................................................................................................................................36
Replace Safety Signs................................................................................................................................................37
Decal Locaons ...................................................................................................................................................37
Decal Images .......................................................................................................................................................40
Wheel and Tracks ................................................................................................................................................42
Safety Features........................................................................................................................................................43
Sign-O Form ..........................................................................................................................................................44
SPECIFICATIONS ................................................................................................................................................... 45
Tractor Power, Size Recommendaon .....................................................................................................................45
Hydraulic System Requirements ..............................................................................................................................45
Machine Dimensions & Specicaons: 9500-Series ................................................................................................46
Machine Dimensions & Specicaons: 9600-Series ................................................................................................47
PREPARING THE MACHINE ................................................................................................................................... 48
Use the Tractor Operator’s Manual.........................................................................................................................48
Pre-Operaon Checklist...........................................................................................................................................48
Break-In ...................................................................................................................................................................49
CONTROLS ........................................................................................................................................................... 50
Spray Circuit Controller ...........................................................................................................................................50
Chemical Circuit Controls ........................................................................................................................................50
Boom Funcon Control Box .....................................................................................................................................50
Chemical Circuit Diagram........................................................................................................................................51
Chemical Circuit Valves............................................................................................................................................52
Hand Wash Tank......................................................................................................................................................52

Table of Contents Boom Sprayer 9500 / 9600 Page 5
Chemical Circuit Pressure Gauge.............................................................................................................................52
Chemical Rinse System ............................................................................................................................................53
Chemical Eductor (Oponal)....................................................................................................................................53
Foam Marker Systems (Oponal) ............................................................................................................................53
CONTROLLER INSTALLATION ................................................................................................................................ 54
Spray Circuit Controller ...........................................................................................................................................54
Boom Funcon Control Box .....................................................................................................................................54
Foam Marker Switch (Oponal) ..............................................................................................................................54
AXLES, TIRES, and TRACKS ................................................................................................................................... 55
Seng Axle Width...................................................................................................................................................55
Axle Width Chart – Singles ..................................................................................................................................56
Axle Width Chart – Tracks ...................................................................................................................................57
Checking Tire Pressure ............................................................................................................................................58
Checking Wheel Nuts ..............................................................................................................................................59
Track Use .................................................................................................................................................................60
General Guidelines..............................................................................................................................................60
Maximizing Track Life ..........................................................................................................................................60
Track System Break-In .........................................................................................................................................60
Track Wear & Trash Buildup ....................................................................................................................................62
Undercarriage Inspecon and Maintenance...........................................................................................................62
Track Service............................................................................................................................................................63
Mid-Wheel, Wedges, Idler, and Mid-Roller Cap Screws......................................................................................63
Check Track Alignment........................................................................................................................................64
Track Alignment Procedure.................................................................................................................................65
ATTACHING and DETACHING ................................................................................................................................ 66
Aach the Machine Safely.......................................................................................................................................66
Aach the Machine to the Tractor ..........................................................................................................................66
Aach Safety Chain to Tractor.................................................................................................................................67
Aach Warning Light Plug.......................................................................................................................................68
Connect Rate Controller or Nutrient Applicator System Wiring ..............................................................................68
Make Proper Hose Connecons...............................................................................................................................68
Adjust Hitch Height..................................................................................................................................................69
SCV Idencaon Chart...........................................................................................................................................70
Detach Machine from Tractor .................................................................................................................................71
TRANSPORTING ................................................................................................................................................... 72
Following Safe Transport Procedures ......................................................................................................................72

Table of Contents Boom Sprayer 9500 / 9600 Page 6
Preparing the Machine for Transport......................................................................................................................72
Transport Notes and Checks ...............................................................................................................................72
Transporng the Machine .......................................................................................................................................73
Using Warning Lights ..........................................................................................................................................73
Keep Riders O the Machine ..............................................................................................................................73
Cauon for All Machines .........................................................................................................................................73
Unfolding/Folding the Booms .................................................................................................................................74
HYDRAULIC FLOW ................................................................................................................................................ 76
Regulang Hydraulic Flow to the Pump ..................................................................................................................76
Load Sensing Closed Center System (LS Closed) .................................................................................................76
Pressure Compensang Closed-Center System (PC Closed) ...............................................................................76
Open Center System (Open) ...............................................................................................................................77
Tractor SCV Funcons..............................................................................................................................................78
ADJUST GROUND SPEED ...................................................................................................................................... 79
For broadcast spraying............................................................................................................................................79
For row crop spraying..............................................................................................................................................79
PREPARING THE LIQUID SYSTEM .......................................................................................................................... 80
Clean Strainer Filter.................................................................................................................................................80
LIQUID SYSTEM VALVES........................................................................................................................................ 81
Agitaon..................................................................................................................................................................81
Rinse........................................................................................................................................................................81
Main Tank Fill ..........................................................................................................................................................82
Rinse Tank Fill ..........................................................................................................................................................82
Sucon Line .............................................................................................................................................................83
Chemical Eductor.....................................................................................................................................................83
FILLING THE TANK ................................................................................................................................................ 84
Filling the Product Tank ...........................................................................................................................................84
Filling through the Top Lid...................................................................................................................................84
Filling through the Quick Fill ...............................................................................................................................84
Filling Fresh Water Rinse Tank.................................................................................................................................85
Use Tank Fill Marker ................................................................................................................................................85
CHEMICAL EDUCTOR............................................................................................................................................ 86
Before Operaon.....................................................................................................................................................86
Rinsing the Hopper..................................................................................................................................................86
Start-Up ...................................................................................................................................................................87

Table of Contents Boom Sprayer 9500 / 9600 Page 7
Pouring Chemical into the Hopper...........................................................................................................................87
Shutdown ................................................................................................................................................................88
Maintenance ...........................................................................................................................................................89
General Cleaning.................................................................................................................................................89
Daily Maintenance ..............................................................................................................................................89
Yearly Maintenance ............................................................................................................................................89
SPRAYER CALIBRATION ........................................................................................................................................ 90
Set Engine RPM .......................................................................................................................................................90
Controller Calibraon ..............................................................................................................................................90
Nozzle Calibraon ...................................................................................................................................................90
Machine Yard Calibraon........................................................................................................................................91
Ground Speed Calibraon .......................................................................................................................................91
Area Coverage.........................................................................................................................................................92
Field Calibraon ......................................................................................................................................................92
FIELD OPERATION ................................................................................................................................................ 95
Boom Tilt .................................................................................................................................................................97
Boom Breakaway ....................................................................................................................................................97
LUBRICATION & MAINTENANCE........................................................................................................................... 98
Lubricang and Maintaining the Machine Safely ...................................................................................................98
Lubricant Storage ....................................................................................................................................................98
Grease .....................................................................................................................................................................98
Greases for Air Temperature Ranges...................................................................................................................98
Alternave and Synthec Lubricants ..................................................................................................................98
Lubricaon and Maintenance Intervals...................................................................................................................99
Each 8 hours or Daily...........................................................................................................................................99
Before and Aer Each Season ...........................................................................................................................102
As Required .......................................................................................................................................................102
Cleaning.................................................................................................................................................................103
Filters ................................................................................................................................................................103
Tank...................................................................................................................................................................103
SERVICE ............................................................................................................................................................. 105
Pracce Safe Maintenance....................................................................................................................................105
Work in a Clean Area.............................................................................................................................................105
Service Machines Safely ........................................................................................................................................105
Support the Machine Properly ..............................................................................................................................106
Avoid High-Pressure Fluids ....................................................................................................................................106
Prevenng Hydraulic System Contaminaon ........................................................................................................106

Table of Contents Boom Sprayer 9500 / 9600 Page 8
Replace Hydraulic Hoses .......................................................................................................................................107
Tightening Hardware ............................................................................................................................................107
Aligning Booms .....................................................................................................................................................107
PREPARING FOR STORAGE ................................................................................................................................. 109
Removing from Storage.........................................................................................................................................109
TROUBLESHOOTING........................................................................................................................................... 110
TIGHTENING HARDWARE................................................................................................................................... 112
Metric Bolt and Screw Torque Values ....................................................................................................................112
Unied Inch Bolt and Screw Torque Values ...........................................................................................................113
Face Seal Fings Assembly & Installaon - All Pressure Applicaons ..................................................................114
Face Seal O-Ring to Stud End Installaon .........................................................................................................114
Face Seal Adjustable Stud End O-Ring Installaon............................................................................................114
Face Seal Straight Stud End O-Ring Installaon ................................................................................................114
Fing Installaon .............................................................................................................................................114
Assembly Torque...............................................................................................................................................114
SAE Face Seal and O-Ring Stud End Fing Torque Chart ......................................................................................115

Table of Contents Boom Sprayer 9500 / 9600 Page 10
Limited Warranty
Fast Ag Solutions warrants to the buyer that the new machinery is free from defects in material
and workmanship.
This warranty is only effective as to any new machinery which has not been altered, changed,
repaired or treated since its delivery to the buyer, other than by Fast Ag Solutions or its authorized
dealers or employees, and does not apply to accessories, attachments, tools or parts, sold or
operated with the new machinery, if they have not been manufactured by Fast Ag Solutions.
Fast Ag Solutions shall only be liable for defects in the materials or workmanship attributable to
faulty material or bad workmanship that can be proved by the buyer, and specifically excludes
liability for repairs arising as a result of normal wear and tear of the new machinery or in any other
manner whatsoever, and without limiting the generality of the foregoing, excludes application or
installation of parts not completed in accordance with this Operator’s Manual, specifications, or
printed instructions.
Written notice shall be given by registered mail, to the Manufacturer within seven (7) days after
the defect shall have become apparent or the repairs shall have become necessary, addressed
as follows:
Fast Ag Solutions
4130 Commerce Boulevard
Windom, MN 56101
This warranty shall expire one (1) year after the date of delivery of the new machinery.
If these conditions are fulfilled, Fast Ag Solutions shall at its own cost and at its own option either
repair or replace any defective parts provided that the buyer shall be responsible for all expenses
incurred as a result of repairs, labor, parts, transportation or any other work, unless Fast Ag
Solutions has authorized such expenses in advance.
The warranty shall not extend to any repairs, changes, alterations, or replacements made to the
new equipment other than by Fast Ag Solutions or its authorized dealers or employees.
This warranty extends only to the original owner of the new equipment.
Rubber parts (including tires, hoses, grommets) are not warranted.
This warranty is limited to the terms stated herein and is in lieu of any other warranties whether
express or implied, and without limiting the generality of the foregoing, excluded all warranties,
express or implied or conditions whether statutory or otherwise as to quality and fitness for any
purpose of the new equipment. The Manufacturer disclaims all liability for incidental or
consequential damages.
This Boom Sprayer is subject to design changes and Fast Ag Solutions shall not be required to
retrofit or exchange items on previously sold units except at its own option.
Warranty void if not registered.

Serial Number Location Boom Sprayer 9500 / 9600 Page 11
Serial Number Location
Always give your dealer the Serial Number of your Boom Sprayer when ordering parts or
requesting service or other information.
The Serial Number is stamped on a serial tag attached to the trailer’s frame by the ladder as
shown. Record the Serial Number in the Warranty Inspection Report for easy reference.

Warranty Registration Boom Sprayer 9500 / 9600 Page 12
FAST
BOOM SPRAYER
Warranty Registration
This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.
Customer Name
Address
City
State
Zip
Phone
Dealer Name
Address
City
State
Zip
Sprayer Model
Serial Number
Delivery Date
Warranty Inspection Report
DEALER INSPECTION REPORT
SAFETY
____All Fasteners Tight
____ Safety Chain Installed
____Wheel Bolts Torqued
____ All Guards Installed
____Hydraulic Hoses and Fittings Free and Tight
____ All Safety Signs Installed
____Fertilizer Hoses and Fittings Free and Tight
____ Reflectors, SMV, and Lights Clean
____Wheel Drive Turns Freely
____ Review Operating and
____Lubricate Machine
____ Safety Instructions
____Check Tire Pressure
____Frame and Wings Level
____Monitors and Controllers Function
____Wiring Harness Connected
I have thoroughly instructed the buyer on the above-described equipment which review included the Operator’s Manual
content, equipment care, adjustments, safe operation, and applicable warranty policy.
Date_____________________
Dealer’s Rep. Signature___________________________________________________
The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to
care, adjustments, safe operation, and applicable warranty policy.
Date_____________________
Owner’s Signature________________________________________________________
White - FAST
Yellow - Dealer
Pink – Customer

Boom Sprayer 9500 / 9600 Page 13
FAST 9500 / 9600 Series Sprayer
SPRAYER SERIAL NUMBER _______________________________
DATE PURCHASED ______________/_____/__________
TANK SIZE (CIRCLE ONE)
1050 Gal. / 1350 Gal. 1800 Gal. / 2400 Gal.
WIDTH ___________________________________
PUMP MANUFACTURER: (CIRCLE ONE)
ACE FMC-150-HYD-206
ACE FMCSC-205F-HYD-304
ACE FMCSC-205F-HYD-304
PWM
ACE 255F-304 WET SEAL
ACE 255F-304 PWM WET SEAL
ACE FMC-750-HYD OASIS
ACE FMC-750 OASIS PWM
HYPRO 9306C-HM1C

Inspections Boom Sprayer 9500 / 9600 Page 14
Inspections
Pre-Delivery
After the machine has been completely assembled, inspect it to be sure it is in good running order
before delivering it to the customer. Ensure each item is found satisfactory or proper adjustment
to the item(s) is made.
The following checklist is a reminder of points to inspect. It is neither an exclusive nor an
exhaustive list of points to inspect. See the Warranty Inspection Report for a formal list.
oSMV emblem is installed, protective shipping tape is removed from reflectors, and lights
are installed.
oAll grease fittings are lubricated (see LUBRICATION and MAINTENANCE section in this
Manual.)
oInspect to be sure all nuts are tightened to proper torque and all cotter pins are spread.
oThe tires are properly inflated (see SPECIFICATIONS).
oWheel bolts are tightened to their specified torque(s).
oFertilizer row units are properly adjusted.
oWarning lights are properly installed and operational.
oAll customer-ordered attachments are installed or are available for delivery.
oAny parts scratched in shipment are touched up with paint.
oAll shipping decals are removed.
oTransport pins are inserted in the transport holes.
This machine has been thoroughly checked and to the best of my knowledge is ready for delivery
to the customer.
Signed: _________________________
Date: _________________________

Inspections Boom Sprayer 9500 / 9600 Page 15
Delivery
The following checklist is a reminder of information which should be conveyed directly to the
customer at the time the machine is delivered.
Check off each item as it is fully relayed to the customer.
oTell the customer to use proper tools.
oExplain to the customer that the life expectancy of this or any other machine depends on
regular lubrication as directed in Operator's Manual.
oMake the customer aware of all safety precautions that must be followed while using this
machine.
oWhen the machine is transported on a road or highway at night or during the day,
accessory lights and devices should be used for adequate warning to Operators of other
vehicles. For this matter, tell the customer to check local governmental regulations.
oGive the Operator's Manual to the customer and explain all operating adjustments.
To the best of my knowledge, this machine has been delivered ready for field use, and the
customer has been fully informed as to its proper care and operation.
Signed: _________________________
Date: ________________________

Inspections Boom Sprayer 9500 / 9600 Page 16
After-Sale
The following is a suggested list of items to be checked at a dealer-customer mutually agreeable
time during the first operating season.
oCheck with the customer as to performance of machine. Make certain proper operating
adjustments are understood.
oIf possible, operate the machine to see that it is functioning properly.
oAcquaint the customer with any special attachment which will help do a better job.
oGo over the entire machine for loose or missing hardware.
oCheck for broken or damaged parts.
oAsk the customer if recommended periodic lubrication has been performed.
oReview the Operator's Manual with the customer and stress the importance of proper
lubrication and safety precautions.
Signed: _________________________
Date: _________________________

Foreword to the Owner Boom Sprayer 9500 / 9600 Page 18
Foreword to the Owner
Congratulations on your choice of a Fast Ag Solutions 9500 / 9600 Boom Sprayer to complement
your farming operation! This Manual covers models contained in the 9500 / 9600 Series.
READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure
to do so could result in personal injury or equipment damage. This Manual and safety signs on
your machine may also be available in other languages.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should
remain with the machine when you sell it.
MEASUREMENTS in this Manual are given in both metric and customary U.S. unit equivalents.
Use only correct replacement parts and fasteners. Metric and inch fasteners may require a
specific metric or inch wrench.
RIGHT-HAND AND LEFT-HAND sides are determined by facing in direction that the implement
will travel when going forward.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) or Serial Number (SN) in the
Specification section and in the Owner Register. Accurately record all numbers to help in tracing
your machine should it be stolen. Your dealer also needs these numbers when you order parts.
File identification numbers in a safe place off-machine.

Foreword to the Owner Boom Sprayer 9500 / 9600 Page 19
BEFORE DELIVERING THIS MACHINE, your dealer performed a pre-delivery inspection.
THIS BOOM SPRAYER IS DESIGNED SOLELY for use in customary agricultural or similar
operations for the purpose of applying chemical to row crops (“Intended Use”). Use in any other
way is considered as contrary to the Intended Use. The manufacturer accepts no liability for
damage or injury resulting from this misuse, and these risks must be borne solely by the user.
Compliance with and strict adherence to the conditions of operation, service, and repair as
specified by the manufacturer also constitute essential elements for the Intended Use.
THIS BOOM SPRAYER SHOULD BE OPERATED, serviced, and repaired only by persons
familiar with all its particular characteristics and acquainted with the relevant safety rules (Accident
Prevention). The Accident Prevention regulations, all other generally recognized regulations on
safety and occupational medicine and the road traffic regulations must be observed at all times.
Any arbitrary modifications carried out on this Boom Sprayer will relieve the manufacturer of all
liability for any resulting damage or injury.
THIS DOCUMENT outlines the specific design and performance requirements for the use of a
Fast Ag Solutions Boom Sprayer assembly. The word “must” in this document indicates a
mandatory requirement. The use of “should” indicates a recommendation of that which is advised
but not required.
WARRANTY is provided as part of Fast Ag Solutions' support program for customers who operate
and maintain their equipment as described in this Manual. The warranty is explained on the
warranty certificate which you should have received from your dealer.
This warranty provides you with assurance that Fast Ag Solutions will back its products where
defects appear within the warranty period. In some circumstances, Fast Ag Solutions also
provides field improvements, often without charge to the customer, even if the product is out of
warranty. Should equipment be abused or modified to change its performance beyond original
factory specifications, the warranty will become void and field improvements may be denied.
TIRE MANUFACTURER'S warranty applicable to your machine may not apply outside U.S.
If you are not the original owner of this machine, it is in your interest to contact your local Fast Ag
Solutions dealer to inform them of this unit's serial number. This will help Fast Ag Solutions notify
you of any issues or product improvements.

INTRODUCTION
INTRODUCTION Boom Sprayer 9500 / 9600 Page 20
INTRODUCTION
Read this Manual carefully
before operating your FAST
equipment. The information
presented will prepare you
to safely operate and service
your machine.
All Operators are required to read this
Manual carefully and be acquainted with all
the operating and adjustment procedures
before attempting to operate. Failure to
follow the information in this Manual and on
decals may result in personal injury or
equipment damage.
This Manual should be considered a
permanent part of this equipment and should
remain with the equipment when you sell it.
Replacement manuals can be obtained from
your Fast Ag Solutions dealer.
This equipment has been engineered and
manufactured to provide dependable and
satisfactory use. Like all mechanical
products, it will require cleaning and upkeep.
Inspect your equipment before putting it into
service. Your authorized Fast Ag Solutions
dealer has trained mechanics, genuine FAST
service parts, and the necessary tools and
equipment when service is needed. Use only
genuine FAST parts for service or repairs.
Substitute parts will void the warranty and
may not meet standards for safe and
satisfactory operation.
Warranty is provided as part of Fast Ag
Solutions’ support program for customers
who operate and maintain their equipment as
described in this Manual. The warranty is
explained on the warranty certificate you
should have received from your dealer. This
warranty provides you with the assurance
that Fast Ag Solutions will back its products
where defects appear within the warranty
period. Should the equipment be abused or
modified to change its performance beyond
the original factory specifications, the
warranty will become void.
These instructions have been compiled from
field experience and engineering data. Some
information may be general in nature due to
unknown and varying operating conditions.
However, through experience and these
instructions, you should be able to develop
procedures suitable to your particular
situation.
The illustrations and data used in this Manual
were current at the time of printing. However,
due to possible in-line production changes,
your machine may vary slightly in detail. We
reserve the right to redesign and change the
machines as necessary without notification.
Figure 1: Orientation is viewed from behind the
machine
This manual suits for next models
1
Table of contents
Other Fast Farm Equipment manuals