Fastech Ezi-Step II Plus-E User manual

( Rev.03)
User Manual
Text

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-Table of Contents -
Table of Contents
......................................................................................................................................................................... 2
Safety Pre-caution and Note on Installation.......................................................................................... 4１．
Precautions................................................................................................................................... 4１－１．
Noes on Installation ..................................................................................................................... 6１－２．
Specifications of the Drive ...................................................................................................................... 7２．
Characteristic Table..................................................................................................................... 7２－１．
Dimensions................................................................................................................................... 7２－２．
Specifications & size of the Motor .......................................................................................................... 9３．
Motor Specification and Torque Characteristic ........................................................................... 9３－１．
Motor Size .................................................................................................................................. 11３－２．
Configuration........................................................................................................................................ 13４．
Motor and Drive Combination ................................................................................................... 13４－１．
Controller configuration............................................................................................................. 16４－２．
External Wiring Diagram .......................................................................................................... 18４－３．
External Name and Function Setting of Ezi-STEPⅡPlus-E.............................................................. 20５．
Appearance and Part name........................................................................................................ 20５－１．
Drive Status LED....................................................................................................................... 21５－２．
Ethernet IP Display ................................................................................................................... 21５－３．
Ethernet status LED.................................................................................................................. 22５－４．
IP Address selection switch (SW1, SW2) ................................................................................... 22５－５．
Motor Connection connector (CN3)............................................................................................ 23５－６．
Encoder connection connector (CN2) ......................................................................................... 23５－７．
Power connection connector (CN4)............................................................................................. 23５－８．
I/O signal connector (CN1)......................................................................................................... 24５－９．
Ethernet connector ................................................................................................................. 24５－１０．
Control I/O signal ................................................................................................................................. 25６．
Signal cabling............................................................................................................................. 25６－１．
Connection Circuit ..................................................................................................................... 26６－２．
Input signal ................................................................................................................................ 28６－３．
Output Signal............................................................................................................................. 37６－４．
Operation .............................................................................................................................................. 40７．
Power Supply Timing ................................................................................................................. 40７－１．
STEP ON Operation................................................................................................................... 40７－２．
Operation Mode.......................................................................................................................... 40７－３．
Other Operation Functions .................................................................................................................. 42８．
Position Table (PT) Operation Examples................................................................................... 42８－１．
Jog Operation Examples ............................................................................................................ 43８－２．
Origin Return ............................................................................................................................. 44８－３．

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Manual Version : [ver03]
Provided GUI version : 6.43.0.26~
First Edition: June. 30. 2016
Stop Operation ........................................................................................................................... 47８－４．
Trigger Pulse Output ................................................................................................................. 47８－５．
Communication function ...................................................................................................................... 49９．
Parameter.......................................................................................................................................... 50１０．
Parameter List........................................................................................................................ 50１０－１．
Parameter Description ........................................................................................................... 51１０－２．
Protection Function........................................................................................................................... 59１１．
Type of Alarm ......................................................................................................................... 59１１－１．
Acquiring the alarm information............................................................................................ 59１１－２．
Alarm check and Release........................................................................................................ 61１１－３．
Appendix ........................................................................................................................................... 62１２．
Option for Interface Board: Ezi-STEPⅡPlus-E.................................................................... 62１２－１．
Option for Motor Drive ........................................................................................................... 63１２－２．
Brake Installed Motor Specification and Size ........................................................................ 67１２－３．

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Safety Pre-caution and Note on Installation
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Safety Pre-caution and Note on Installation１．
※Before Operation
●Thank you for purchasing our Ezi-STEPⅡPlus-E products.
●Ezi-STEPⅡPlus-E is a high-performance 32bit ARM chip embedded Full Digital position
control stepping driving unit.
●This manual describe the handling, maintenance, repair, diagnosis and troubleshooting of
Ezi-STEPⅡPlus-E.
●Before start operation of Ezi-STEPⅡPlus-E, thoroughly read this manual.
●After reading this manual, keep the manual near Ezi-STEPⅡ Plus-E, so that any user can read this
manual whenever needed.
Precautions１－１．
◆General Precautions
●Contents of this manual are subject to change without prior notice for functional improvements,
change of specifications or user’s better understanding. Thoroughly read is the manual which is
provided with purchased Ezi-STEPⅡ Plus-E
●In case of manual is damaged or lost, please contact with FASTECH’s agent or our company at the
address on the last page of this manual.
●FASTECH is not responsible for
◆Safety Precaution
●Before installation, operation, repairing the products, thoroughly read the manual and fully
understand the contents. Before operating the products, please understand the mechanical
characteristics of this products and related safety information and precautions.
●This manual divides safety precautions into Attention and Warning.
Attention
If user does not properly handle the products, the user may seriously or
slightly injured damages may occur in the machine.
Warning
If user does not properly handle the products, a dangerous situation (such as
an electric shock) may occur resulting in deaths or serious injuries.
●Although precaution is only a Attention, a serious result could be caused depending on the
situation. Follow safety precaution.

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Safety Pre-caution and Note on Installation
◆Check the Product
Attention
Check the Product is damaged or parts are missing.
Otherwise, the machine may get damaged or the user may get injured.
◆설치
Attention
Please carry the Ezi-STEPⅡ Plus-E carefully.
Otherwise, the product may get damaged or user’s foot may get injured by
dropping the product.
Use non-flammable materials such as metal in the place where the
Ezi-STEPⅡ Plus-E is to be installed.
Otherwise, a fire may occur.
When installing several Ezi-STEPⅡ Plus-E in a sealed place, install a
cooling fan to keep the ambient temperature of the product as 50℃ or
lower.
Otherwise, a fire or other kinds of accidents may occur due to overheating.
Warning
The process of installation, Connection, Operation, Checking and
Repairing should be done by qualified person.
Otherwise, a fire or other kinds of accidents may occur.
◆Connect Cables
Attention
Keep the rated range of input Voltage for drive.
Otherwise, a fire or other kinds of accidents may occur.
Cable connection should be following the wiring diagram.
Otherwise, a fire or malfunction of machine may occur.
Warning
Before connecting cables, check if input power is off..
Otherwise, an electric shock or a fire may occur.
The case of this Ezi-STEPⅡ Plus-E is installed from the ground of the
internal circuit by the condenser, Please Ground the Ezi-STEPⅡ Plus-E.
Otherwise, an electric shock or a file may occur and a cause of malfunction of
machine.

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Safety Pre-caution and Note on Installation
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◆Operation & Setting change
Attention
If a protection function (Alarm) occurs, firstly remove its cause and then
release (Alarm reset) the protection function.
If you operate continuously without removing its cause, the machine may get
damaged or the user may get injured.
Make all input signals to OFF before supply input voltage to Ezi-STEPⅡ
Plus-E drive.
The machine may get damaged or the user may get injured by motor
operation.
All parameter values are set by default factory setting value. Change this
value after reading this manual thoroughly.
Otherwise, the machine may get damaged or other kinds of accidents may
occur.
◆Check and Repair
Warning
Stop to supply power to the main circuit and wait sufficient time before
checking or repairing this Ezi-STEPⅡ Plus-E.
Electricity remaining in the condenser may cause of electric shock.
Do not change cabling while power is being supplied.
Otherwise, the user may get injured or the product and machine may get
damaged.
Do not reconstruct the Ezi-STEPⅡ Plus-E.
Otherwise, an electric shock may occur or the product and machine get
damaged. And the reconstructed product cannot get after service.
Noes on Installation１－２．
1) This product has been designed for indoor uses. The ambient temperature of the room should
be 0°~ 55°C .
2) If the temperature of the case is 50°C or higher, radiate heat outside for cooling down.
3) Do not install this product under direct rays or near magnetic or radioactive objects.
4) If more than 2 drives are installed in a line, keep the interval of 20mm or more vertically and
50mm or more horizontally at least.

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Specifications of the Drive
Specifications of the Drive２．
Characteristic Table２－１．
Type of Drive
EzT2-PE series
Input Voltage
24VDC ± 10%
Control Method
ARM-based 32-bit MCU
Multi Axes Drive
Maximum 254 axes operating (Selectable IP:1~255)
Positon Table
256 of Motion command steps
(Speed, External start, Jump, Loop, Wait and PT finish etc.)
Current Consumption
Max. 500mA ( Except motor current )
Operating
condition
Ambient Temperature
In Use : 0~50℃
In Storage: -20~70℃
Humidity
In use : 35~85%RH (Non- condensing)
In Storage : 10~90%RH (Non-condensing)
Viv. Resist
0.5G
Function
Rotation Speed
0~3,000rpm*1
Resolution [P/R]
500 1,000 1,600 2,000 3,200 ,3600 4,000 5,000 6,400 8,000 10,000 20,000 25,000 36,000
40,000 50,000 (Resolution can be selected by parameter)
Protection Function
Over current, Over Speed, Over temperature, Over regenerated voltage, motor connect error,
ROM error.
LED Display
Power status, In-Position status, Enable status, Alarm status
Rotational Direction
CW/CCW ( Selectable by parameter )
RUN Current
50%~150% ( Selectable by parameter )
RUN current is flowing current value in the motor when motor is operating ( rotating ), It is
set based on constant current of motor * Default factory setting value : 100%
STOP Current
20%~100% ( Selectable by parameter )
It is set as setting value of STOP current 0.1 sec after motor stop. STOP current value is at a
ratio against RUN current value of motor * Default factory setting value is : 50%
I/O
Signal
Input signal
3 dedicated input (LIMIT+, LIMIT-, ORIGIN), 9 programmable input ( Photo coupler )
Output signal
1 dedicated output (Compare Out), 9 programmable output (Photo coupler), Brake signal
Communication interface
Ethernet UDP communication with PC. Dual port Ethernet switch embedded,
Communication Speed : 10/100base-T/TX Full duplex
DHCP function embedded
Position Control
Incremental mode / Absolute mode
Data range: -134,217,728 to +134,217,727 pulse, Operating: Max. 3,000rpm
Return to Origin
Origin Sensor, Z phase, ±Limit sensor, Torque
GUI
User interface Program for Windows
Software
Motion Library (DLL) for Windows 2000/XP/Vista/7/8
*1 Maximum Rotation speed can be changed by Resolution.
Up to Resolution 10,000, Max rotation speed is 3,000rpm.
More than 4,000, Max rotation speed will be decreased
Dimensions２－２．

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Specifications of the Drive
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Specifications & size of the Motor
Specifications & size of the Motor３．
Motor Specification and Torque Characteristic３－１．

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Specifications & size of the Motor
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Motor Voltage
Motor Voltage
Motor Voltage
Motor Voltage
Motor Voltage
Motor Voltage

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Specifications & size of the Motor
Motor Size３－２．

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Specifications & size of the Motor
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Configuration
Configuration４．
Motor and Drive Combination４－１．
1) Ezi-STEPⅡPlus-E Part Numbering

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Configuration
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2) Ezi-STEPⅡPlus-E Motor, Drive combination (Standard)
Unit Part Number
Motor Part Number
Drive Part Number
Ezi-STEPⅡ-PE-20M
BM-20M
EzT2-PE-20M
Ezi-STEPⅡ-PE-20L
BM-20L
EzT2-PE-20L
Ezi-STEPⅡ-PE-28S
BM-28S
EzT2-PE-28S
Ezi-STEPⅡ-PE-28M
BM-28M
EzT2-PE-28M
Ezi-STEPⅡ-PE-28L
BM-28L
EzT2-PE-28L
Ezi-STEPⅡ-PE-42S
BM-42S
EzT2-PE-42S
Ezi-STEPⅡ-PE-42M
BM-42M
EzT2-PE-42M
Ezi-STEPⅡ-PE-42L
BM-42L
EzT2-PE-42L
Ezi-STEPⅡ-PE-42XL
BM-42XL
EzT2-PE-42XL
Ezi-STEPⅡ-PE-56S
BM-56S
EzT2-PE-56S
Ezi-STEPⅡ-PE-56M
BM-56M
EzT2-PE-56M
Ezi-STEPⅡ-PE-56L
BM-56L
EzT2-PE-56L
Ezi-STEPⅡ-PE-60S
BM-60S
EzT2-PE-60S
Ezi-STEPⅡ-PE-60M
BM-60M
EzT2-PE-60M
Ezi-STEPⅡ-PE-60L
BM-60L
EzT2-PE-60L
Ezi-STEPⅡ-PE-86M
BM-86M
EzT2-PE-86M
Ezi-STEPⅡ-PE-86L
BM-86L
EzT2-PE-86L
Ezi-STEPⅡ-PE-86XL
BM-86XL
EzT2-PE-86XL
3) Ezi-STEPⅡPlus-E Motor, Drive combination (Brake integration)
Unit Part Number
Motor Part Number
Drive Part Number
Ezi-STEPⅡ-PE-42S-BK
BM-42S-BK
EzT2-PE-42S
Ezi-STEPⅡ-PE-42M-BK
BM-42M-BK
EzT2-PE-42M
Ezi-STEPⅡ-PE-42L-BK
BM-42L-BK
EzT2-PE-42L
Ezi-STEPⅡ-PE-42XL-BK
BM-42XL-BK
EzT2-PE-42XL
Ezi-STEPⅡ-PE-56S-BK
BM-56S-BK
EzT2-PE-56S
Ezi-STEPⅡ-PE-56M-BK
BM-56M-BK
EzT2-PE-56M
Ezi-STEPⅡ-PE-56L-BK
BM-56L-BK
EzT2-PE-56L
Ezi-STEPⅡ-PE-60S-BK
BM-60S-BK
EzT2-PE-60S
Ezi-STEPⅡ-PE-60M-BK
BM-60M-BK
EzT2-PE-60M
Ezi-STEPⅡ-PE-60L-BK
BM-60L-BK
EzT2-PE-60L
Ezi-STEPⅡ-PE-86M-BK
BM-86M-BK
EzT2-PE-86M
Ezi-STEPⅡ-PE-86L-BK
BM-86L-BK
EzT2-PE-86L
Ezi-STEPⅡ-PE-86XL-BK
BM-86XL-BK
EzT2-PE-86XL

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Configuration
Brake Specification
Motor
Electromagnetic Brake
Motor
Unit
Weight
(g)
Permitted Overhung Load(N)
Permitted
Thrust Load
(N)
Type
Voltag
e Input
(V)
Rated
Curren
t
(A)
Power
Consu
mption
(W)
Static
Frictio
n
Torque
(N∙m)
Length from Motor Point
(mm)
3
8
13
18
BM-42S
Non-Exc
itation
run Type
24VDC
±10%
0.2
±10%
5
0.2
500
22
26
33
46
Must be
Lower than
Unit’s
Weight
BM-42M
560
BM-42L
630
BM-42XL
770
BM-56S
0.27
±10%
6.6
0.7
970
52
65
85
123
BM-56M
1150
BM-56L
1580
BM-60S
6.6
0.7
1060
70
87
114
165
BM-60M
1250
BM-60L
1790
BM-86M
0.54
±10%
13
4
3580
270
300
350
400
BM-86L
5110
BM-86XL
6630
Electric brake cannot be used for braking. It’s for Position hold purpose only when power OFF
The weight means motor unit weight including motor and electric brake
Brake Operation Timing Chart
The Brake is automatically controlled by Ezi-STEPⅡPlus-E Drive.
Please refer to below Timing Chart when control brake from upper controller other than using
Ezi-STEPⅡPlus-E brake control. .
Otherwise, drive malfunction happen or loads can be fall down.
Also, please do not operate brake while motor operation to prevent damage.

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Configuration
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Controller configuration４－２．
1) General Drive (For 20~60[mm] motor)

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Configuration
2) 86[mm] motor drive

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Configuration
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External Wiring Diagram４－３．
1) General Drive (For 20~60[mm] motor)

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Configuration
2) 86[mm] Motor Drive

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External Name and Function Setting of Ezi-STEPⅡ Plus-E
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External Name and Function Setting of Ezi-STEPⅡ５．
Plus-E
Appearance and Part name５－１．
1) General Drive (For 20~60[mm] motor)
2) 86[mm] motor drive